The oxidation of three different steels used in the construction of petroleum refineryheaters was investigated by using thermogravimetric analysis technique (TGA). C-5,P-11, and P-22 steel samples were tested in two different oxidizing environments / air and CO2+N2+H2O (that simulates the combustion products of natural gas) at two different temperatures / 450oC and 500oC. In air oxidation P-22 had the best oxidation resistance among the three steels at two temperatures. In CO2+N2+H2O environment,C-5 possessed better oxidation resistance than P-22 and P-11. Analyses of oxidation products by using optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy (SEM) were carried out to correlate TGA results to oxide composition and morphology. Lower oxidation rate of P-22 in air was explained with reference to the formation of Cr-O phase. Analytical rate equations showed that all the steels obeyed parabolic rate equation during oxidation and no transition was observed

In this research, it is aimed to remove toxic heavy metals in waste water with the help of fly ash from &Ccedil / ayirhan thermal power plant. The chemical and physical properties (size distribution, specific surface area, porosity, chemical composition, etc.) of fly ash were determined. The experiments were carried out in synthetic waste water containing lead, zinc and copper metals at different concentrations with the addition of fly ash. The effects of metal concentration, agitation time, particle size, ash amount, and pH in the metal removal were examined. With the addition of even very small amount of fly ash, heavy metal removal from waste water was attained at up to 99%. Fly ash particle size has no significant effect on removal of heavy metal ions from solutions. Higher solution pH and longer treatment time were resulted better metal removal. The results also indicated that the main mechanism for metal removal was precipitation due to alkaline characteristics of fly ash and more than 90 % of metals in solutions were removed by precipitation. The pH ranges for maximum metal precipitation were 10-11, 8-10, and 10-11 for copper, zinc, and lead respectively. Very small percentages of adsorbed metal was released during the desorption test.

A series of AlSi9Mg alloys were prepared and tested to reveal the effect of addition sequence and timing of grain refiner and eutectic modifier. AlSr10 master alloy was used as an modification reagent, and also for grain refiner AlTi5B master alloy was used. The depression at the eutectic temperature due to the addition of modifier and decrease in the amount of undercooling at the liquidus due to the presence of grain refiner were examined by the cooling curves which were obtained by the Alu-Therm instrument, which is the aluminum thermal analyzer of the Heraeus Electro-Nite. The alloys that were both modified and grain refined were subsequently poured as tensile test specimen shapes in permanent die casting mould for four times at 60 minutes time intervals, meanwhile thermal analysis of the alloys were also made. In this work the effect of grain refinement and modification agent, also the determination of the optimum time to pour after adding these agents were studied by aluminum thermal analyzer. The parameters obtained from this analyzer are compared with the microstructures / to see the effect of these agents on mechanical properties, hardness, tensile strength and percent elongation values were investigated. In this study the possibility of predicting the mechanical properties prior to casting by thermal analysis method was examined by regression analysis method. By this method relationship between thermal analysis parameters and mechanical properties was established.

The influence of drying parameters namely residence time before drying, drying temperature, drying time, relative humidity, and slip recipe on the drying rate of slip cast sanitary wares, predominantly lavatories and toilet closets, was studied. The drying temperatures were changed from 80 oC to 110 oC with an increment of 10 oC. The drying time was changed from 10 to 7 h with a decrease of 1 hour. Relative humidity of the environment was changed from 60 to 75 %. The percent weight loss, percent residual moisture and the percent shrinkage of the samples were determined by weighing and measuring the samples before and after the tests. The percent weight loss was within the range of 6.5 to 6.6 % after holding the as cast samples for 6 hours at ambient casting shop conditions while it was within the range of 17.96 to 18.10 % when subsequently dried for 10 hours at 110 oC in the dryer. The percent shrinkage was within the range of 2.9 - 3.0 % after holding the as cast samples 6 h at ambient laboratory conditions. No shrinkage was observed in the sample when it was subsequently dried for 10 hours at 110 oC in the dryer. Optimum moisture content of dried wares was obtained after drying for 8 hours at 100 oC in the dryer. It has been seen that the relative humidity of the dryer at the beginning of the drying should be lower than 75 %. As the non-plastic content in the recipe of the sanitary ware slip increased, drying shrinkage and residual moisture content decreased. The results of this study showed that through increasing the residence time up to 6h with a casting shop environment of approximately 30 oC and 60 % relative humidity, the drying time could be safely reduced from 10 h to 8 h with a drying temperature of 100 oC for the test plates. The same approach can be used for more complex shapes, e.g., WC closets, basins, tanks etc. in EczacibaSi Vitra plant. Once the drying time was reduced, the amount of natural gas per ware would be reduced to a certain extent. Aside from that the reduction in the drying time would increase the quantity of the drying cycles per week so that more wares could be dried. When all these observations were taken into account, this thesis study could also be utilized by other sanitary ware producing companies whose processes require slip cast drying.

Surface preparation is the key factor in determining the success of a protective coating system and its ultimate objective is to create proper adhesion of a coating over an underlying substrate. Abrasive blast cleaning involves mechanical cleaning by the continuous impact of abrasive particles at high velocities on to the substrate in a jet stream of compressed air. Industries that use abrasive blasting include the shipbuilding industry, automotive industry, and other industries that involve surface preparation and painting. Materials from different origins can be used as a blasting media including coal slag, smelter slag, mineral abrasives, metallic abrasives, and synthetic abrasives. Purpose of this thesis is to investigate the usability of industrial wastes (coal slag, smelter slags, etc.) of Turkey as abrasives in surface preparation technologies. Four different slag samples of three sources, namely coal furnace slag sample from &Ccedil / ayirhan thermal power plant, ferrochrome slag sample from Eti Krom A.S., granulated blast furnace and converter slag sample from Eregli Iron and Steel Works were studied within the scope of this thesis work. The samples were prepared by crushing and screening. The chemical composition and physical characteristics of the samples were determined. All the samples were tested in industrial scale. Test results showed that the converter slag meet all the specifications for abrasives and it can be used in blast cleaning operations. However, coal furnace slag, granulated blast furnace slag and ferrochrome slag are not suitable to be used as abrasive in surface preparation technologies.

This thesis aims to examine the possibility of using Magnetic Barkhausen Noise technique in characterizing the ferritic-martensitic microstructure of hypoeutectoid steels quenched from the intercritical temperature range. For this purpose, rectangular specimens were prepared from SAE 1020, 1040 and 1060 steels. The specimens were heated at different temperatures within the intercritical temperature range and then quenched into water. Microstructures of the specimens were characterized by metallographic examinations and hardness measurements. The measurements of the Magnetic Barkhausen Noise (MBN) were performed by using both Rollscan and &amp / #956 / SCAN sensor connectors. It was seen that, for specimens having identical carbon content, Barkhausen emission decreased as the heating temperature increased. Moreover, in specimens heated at the same temperature, Barkhausen emission decreased as the carbon content of the specimen increased. In both cases, the decrease in Barkhausen emission is associated with the increase in martensite content. The results indicate that MBN is inversely proportional to hardness and that MBN is very sensitive to the microstructural condition of the material. It has been shown that using MBN is a powerful tool for evaluating the microstructure of hypoeutectoid steels quenched from the intercritical temperature range and that the use of this technique could be extended to characterize industrial dual phase steels.

ABSTRACT A study is carried out on the production of aluminum foams via powder processing. The study deals mainly with the effect of TiH2 particle size on the process of foaming. Mainly two TiH2 particle sizes were used / namely 27,5 &amp / #61549 / m and 8,5 &amp / #61549 / m. Foaming experiments were carried out at temperatures between 675oC &ndash / 840oC. The viscosity of the system is adjusted by controlled addition of Al2O3. The study shows that choice of foaming agent size is influential in the foaming process. With the use of fine foaming agent, temperatures in excess of 800oC would be required for successful foaming. The study further showed that the relation between foaming and viscosity was also dependent on the particle size. Viscosity of 2.3 mPa.s was found to be a limiting value for successful foaming with fine foaming agent. This value appears to increase with increasing particle size. An analysis is presented with regard to temperature dependence of foaming which takes into account the effect of particle size.

In this study an experimental spray-rolling set-up is designed in order to produce rapidly solidified Al-Fe-V-Si flat product. Al-Fe-V-Si alloys produced by rapid solidification powder metallurgy (RSP/M) methods are mostly used in high temperature applications in aerospace and automotive industries. The RSP/M technique used is spray deposition, which is desirable because of the high cooling rates achieved, as a result fine silicide dispersoids and intermetallics are observed in the microstructure which are known to contribute to the mechanical properties i.e. high strength at elevated temperatures, thermal stability, fracture toughness, corrosion resistance. Since spray deposition is a droplet consolidation process a considerable amount of porosity is expected in the final product. In this work, spray rolling process, which consists of spray deposition and subsequent hot twin-rolling stage, is designed and developed by interpreting the results obtained from SEM, XRD, tensile, three point bending and hardness tests of the specimens formed in several design stages. Two original intermetallic phases characterized in this study are V3Si and V2Mg3Al18 .

Thesis (D. Min.)--Harding University Graduate School of Religion, 2007. / Includes bibliographical references (leaves 153-159).

Thesis (D. Min.)--Harding University Graduate School of Religion, 2007. / Includes bibliographical references (leaves 153-159).