This diploma thesis deals with valve train design of turbocharged engine used in Formula Student category race car. Based on thermodynamic model, a proper valve timing was chosen to achieve maximum power at high engine speed. A kinematic model was used to compute final cam profiles and CAD model was created.

Internal combustion engines developments are driven by emissions reduction and energetic efficiency increase. To reach the next standards, downsized/downspeeded engines are required to reduce fuel consumption and CO2 emissions. These techniques place an important demand on the charging system and force the introduction of multistage boosting architectures. With many possible arrangements and large number of parameter to optimize, these architectures present higher complexity than current systems. The objective of this thesis has thus been to investigate the potential of two-stage boosting architectures to establish, for the particular case of passenger car downsized/downspeeded Diesel engines, the most efficient solutions for achieving the forthcoming CO2 emissions targets. To respond to this objective, an exhaustive literature review of all existing solutions has first been performed to determinate the most promising two-stage boosting architectures. Then, a new matching methodology has been defined to optimize the architectures with, on the one hand the development of a new turbine characteristic maps representation allowing straight forward matching calculations and, on the other hand, the development of a complete 0D engine model able to predict, within a reduced computational time, the behavior of any boosting architecture in both steady state and transient operating conditions. Finally, a large parametric study has been carried out to analyze and compare the different architectures on the same base engines, to characterize the impacts of thermo-mechanical limits and turbocharger size on engine performance, and to quantify for different engine development options their potential improvements in term of fuel consumption, maximum power and fun to drive. As main contributions, the thesis provides new modeling tools for efficient matching calculations and synthesizes the main trends in advanced boosting systems to guide future passenger car Diesel engine develop / Varnier ., ON. (2012). Trends and Limits of Two-Stage Boosting Systems for Automotive Diesel Engines [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/16880

Growing concerns about interruption to oil supply and oil shortages have led to escalating global oil prices. In addition, increased public acceptance of the global warming problem has prompted car manufacturers to agree to carbon emission targets in many regions including most recently, the Californian standards. Other legislating bodies are sure to follow this lead with increasingly stringent targets. As a result of these issues, spark ignition engines in their current form will need significant improvements to meet future requirements. One technically feasible option is smaller capacity downsized engines with enhanced power that could be used in the near term to reduce both carbon emissions and fuel consumption in passenger vehicles.This research focuses on exploring the performance limits of a 0.43 liter spark ignited engine and defining its operating boundaries. Limiting factors such as combustion, gas exchange and component design are investigated to determine if they restrict small engine performance. The research gives direction to the development of smaller gasoline engines and establishes the extent to which they can contribute to future powertrain fuel consumption reduction whilst maintaining engine power at European intermediate class requirements.

The diploma thesis deals with the calculation of thermodynamic parameters of a turbocharged petrol engine with Miller cycle. A drive unit from Volkswagen, the EA211EVO model line, was chosen as the engine. The engine has a displacement of 1498 cm3 and engine power reaches 110kW at 5000 to 6000 RPM. In this work, a basic description of the thermodynamics of cycles of spark ignition engines is performed, then the problem of turbocharging and methods of its control are presented. The following are the created engine models in GTSuite environment in variants with WasteGate and Variable Turbine Geometry. Finally, operation optimizations with various valve timing changes are presented. The individual variants are the compared.

This master thesis summarizes the basic knowledge in the field of turbocharging of internal combustion piston engines. It also focuses on the analysis of some properties of multistage turbocharging, especially for diesel engines. Using analytical relationships, a model in the form of a web application has been created, which describes the cooperation of a turbocharger or turbochargers with an internal combustion engine. With the help of this model, some two-stage supercharging options for the selected engine have been then proposed.

The aim of this diploma thesis is supercharging of SI engines and design influence on performance. The main objective of this thesis is to propose appropriate modifications on AR67203 engine of Alfa Romeo 155Q4 personal vehicle in order to achieve significantly better performance parameters and a constant torque in the widest possible speed range. That is why I analyze design and modifications that affect the overall engine performance and their appropriate application to the selected engine. An important point of this thesis is the right choice of turbocharger, in order to have an effective cooperation with a modified engine. The calculation study and the simulation in Lotus Engine Simulation software serve this purpose. I also give information about ECU programming. The results, as well as a practical output in the form of measured performance parameters of modified engine, are evaluated at the end.

The goal is to measure the temperature of the turbocharger after engine shutdown.Measurements wants to show the need to keep a car engine to cool after a heavier burden on the idle speed. It would also prevent possible disruptions turbocharger. The paper also deals with the problems, construction and basic principles of operation of the turbocharger

<p>The objectives of this investigation were to experimentally and numerically assess the performance of a ball bearing supported turbocharger (TC). Turbochargers are mechanical devices used to improve the efficiency of modern engines. Using ball bearings improves the TC efficiency, and represents one of many evolving high-speed applications for ball bearings.</p> <p>The experimental objectives of this investigation were to design and develop a turbocharger test rig (TTR) to measure the shaft whirl of the rotating assembly and the axial and frictional loads experienced by the bearing cartridge. The TTR contains a ball bearing TC which was instrumented and operated under a variety of test conditions including rotational speeds up to 55,000 rpm. In order to measure the axial loads on the compressor and turbine sides, customized sensors were designed, fabricated and integrated into the TC housing. The anti-rotation (AR) pin, which normally prevents the bearing cartridge from rotating, was replaced with a custom-made sensor to measure frictional losses in the bearing cartridge.  These sensors were designed to minimally affect the operation of the TC. Proximity probes were initially installed on the compressor side and later on the turbine side to monitor shaft whirl using targets attached to the ends of the impellers. An assembly to record axial shaft motion with a proximity probe was also developed. Axial load and motion results indicated that the compressor side bears most of the axial load. As the backpressure or the speed of the TC increased the axial load also increased. Frictional measurements from the AR pin sensor demonstrated low power losses in the ball bearing cartridge. For certain shaft speed ranges, the data from the sensors illustrated periodic trends in response to subsynchronous whirl of the shaft.</p> <p>The numerical modeling objectives of this investigation were to characterize the dynamics of the ball bearing supported TC. In this TC, the compressor, turbine and shaft are supported by a bearing cartridge composed of back-to-back angular contact ball bearings. The cartridge is supported by squeeze film dampers (SFDs) and is prevented from rotation by the AR pin. To achieve the objectives, first an equivalent bearing model was developed to investigate the bearing dynamics and whirl of the TC rotating assembly. The TC bearing cartridge was modeled with a single deep groove ball bearing (DGBB) using the discrete element method. The SFD which supports the bearing was modeled with a bilinear spring and damper. A DGBB was used because it can support axial load in both directions. This model was then extended to include a flexible shaft represented by tetrahedral finite elements and supported by an ACBB cartridge. After this model was used to reproduce the whirl from the test rig, the bearing internal geometry and SFD properties were adjusted to determine their effect on shaft whirl. Wear and damage criteria were also developed to evaluate the simulation results. The best simulation result was obtained with a small clearance in the bearing and with a stiffer SFD. The clearance was necessary as the shaft and bearing deform at high speeds, preloading the bearing.</p> <p>The best simulation result was found to have reduced sliding and limited variation in contact force, which should lead to reduced friction and improved overall life. This study demonstrates the importance of taking the bearing system into account while designing a TC or other high speed mechanical system, as the bearing and SFD properties can have a significant impact on the system performance.</p>

I jämförelse med sina föregångare, har moderna lastbilsmotorer genomgått en betydandeutveckling och har utvecklats till effektiva kraftmaskiner med låga utsläpp genom införandet avavancerade avgasbehandlingssystem. Trots att de framsteg som gjorts under utvecklingen av lastbilsmotorer har varit betydande, så framhäver de framtida förväntningarna vad gällerprestanda, bränsleförbrukning och emissioner behovet av snabba samt storskaliga förbättringar av dessa parametrar för att förbränningsmotorn ska fortsätta att vara konkurrenskraftig och hållbar. Utmaningen i att uppfylla dessa till synes enkla krav är den invecklade, ogynnsammabalansgång som måste göras mellan parametrarna. Förbränningsmotorns kärna är förbränningsprocessen, som i sin tur är kopplad till motorns luftbehandlings- och bränsleregleringssystem. I denna studie undersöks Millercykeln som en potentiell lösning till att nå de motstridiga kraven för framtida lastbilsmotorer, framförallt med fokus på potentialen att förbättra prestandan samtidigt som NOx-emissionerna hålls på konstantnivå. Traditionellt har utvärderingen av Millercykeln utförts på encylindriga forskningsmotorer, vilket också har utgjort utgångspunkten i denna studie. Även om studier på flercylindriga simuleringsmodeller och forskningsmotorer har gjorts med konstanta inställningar för Millercykeln, så utförs de inte i samband med undersökningar av encylindriga motorer. Dessutom så möts inte kraven från insugssystemet på samma sätt mellan de olika motorkonfigurationerna. Denna studie undersöker och jämför potentialen för ökad prestanda med Miller-cykeln mellan encylindrig och flercylindrig motorkonfiguration för en lastbilsmotor med ett tvåstegs turboladdningssystem, som representerar ett realistiskt insugssystem som möjliggör implementeringen av Millercykeln. För att undersöka motorprestationen så används i denna studie den kommersiella mjukvaran GT-Power. Ytterligare resultat från studien innefattar kvantifiering av prestandakraven för ett högeffektivt tvåstegs turboladdningssystem och dess inverkan på temperaturen i inloppet till avgasbehandlings-systemet. En kvalitativ förståelse av betydelsen av interaktionen mellan cylindrar och effekten på cylinder-cylinder variationer med Millercykel utfördes också i simuleringar med flercylindrig motorkonfiguration. Studien utvärderade Millertiming inom ett intervall på -90 till +90 graders vev vinkel från utgångsvinkeln för stängning av insugsventilen. Utvärderingen utfördes vid systemjämvikt vid en fullastpunkt (1000RPM), där basfallet för både encylindrig och flercylindrig motor för utvärdering av Millercykeln var det välkända fallet med konstant specifik NOx. Ett ytterligare fall framhäver NOx-reduktionspotentialen med Miller vid konstant EGR-flöde på en encylindrig konfiguration. Fallen med ökad prestation realiserades genom att öka lufttillförseln, bränslemängden och det geometriska kompressionsförhållandet. Maximal prestandaökning observerades i fallet med ökad bränslemängd, och endast i detta fall utvärderades även konfigurationen med fler cylindrar för jämförelse av prestationsförbättringen med en encylindrig motsvarighet med Millertiming. Den flercylindriga motorn innefattade EGR som en lågtryckskrets, och medan detta antagande förenklade i avseende på modellering och kontroll, så var det till fördel för konfigurationen meden flercylindrig motor (jämfört med encylindrig) på grund av reducerade pumpförluster. Som påföljd gjordes en jämförande undersökning med encylinder-modellen med motsvarande mottryck för flercylinder-modellen inställt som gränsvärde. Resultaten visar att encylindermodellen representerar medelvärdet för cylindrarna i flercylinder-motorn när lämpligagränsvillkor tillämpas som kontrollparametrar. Studien ger en grund för jämförelse av Millertiming på encylindrig samt flercylindriga konfigurationer, samtidigt som kraven på insugssystemet fastställs och utgör en utgångspunkt föratt utvärdera Millercykeln och bestämma insugssystemets krav för hela motorns arbetsområde. / Modern heavy-duty engines have undergone considerable development over their predecessors and have evolved into efficient performance machines with a reducing emission footprint through the incorporation of advanced aftertreatment systems. Although, the progress achieved in heavy-duty engine development has been significant, the future expectation from heavy-duty engines in terms of performance, fuel consumption and emissions stresses the need for rapid large-scale improvements of these metrics to keep the combustion engine competitive and sustainable. The challenges in resolving these apparently straightforward demands are the intricate unfavourable trade-off that exists among the target metrics. The core of the combustion engine lies in the combustion process which is inherently linked to the air handling and fuel regulating systems of the engine. This study explores adopting the Miller cycle as a potential solution to the conflicting demands placed on future heavy-duty engines with an emphasis on the performance enhancement potential while keeping the specific NOX emission consistent. Traditionally, evaluation of the Miller cycle is performed on single-cylinder research engines and formed the starting point in this study. While studies on full-engine simulation models and test engines with fixed Miller timing have been evaluated, they appear to be performed in isolation of the favoured single-cylinder approach. Additionally, the charging system requirements are not consistently addressed between the two approaches. This study investigates and contrasts the performance enhancement potential of the Miller cycle on single-cylinder and serial enginemodels of a heavy-duty engine along with a two-stage turbocharging system to represent a realistic charging system that enables implementation of Miller timing. The commercial engine performance prediction tool GT-Power was used in this study. Additional outcomes of the study included quantifying the performance demands of a high efficiency two-stage turbocharging system and its impact on the inlet temperature of the exhaust aftertreatment system. A qualitative understanding of the significance of cylinder interaction effects on cylinder-cylinder variations with Miller timing was also performed on the serial engine cases. The study evaluated Miller timing within a range of -90 to +90 CAD from the baseline intake valve close angle. The evaluation was performed at steady-state operation of the engine at one full load point (1000RPM) wherein both the single-cylinder and serial engine Miller evaluation included a base case which characterises the Miller effect for constant specific NOX. An additional case highlights the NOX reduction potential with Miller for a constant EGR rate on the single-cylinder configuration. The performance enhancement cases were realised by increasingthe air mass, fuel mass and the geometric compression ratio. Maximum performance increase was observed in the increased fuel mass case and only this case was evaluated on the serial engine for contrasting single-cylinder and serial engine performance enhancement with Miller timing. The serial engine incorporated EGR as a low-pressure circuit and while this simplified modelling and controller considerations, it led to biasing of results in favour of the serial engine configuration (over the single-cylinder) due to reduced pumping loss. A subsequent comparison case was evaluated on the single-cylinder model with backpressure settings from the serial engine model. The results show that the single-cylinder model is representative of the cylinder averaged responses of the serial engine when appropriate boundary conditions are imposed as controller targets. The study provides a basis for contrasting Miller timing on single-cylinder and serial configurations while determining the charging system requirements and presents a starting point to evaluate Miller timing and determine air system demands over the entire engine operating range.

The increasing use of turbochargers is leading to an outstanding research to understand the internal flow in turbomachines. In this frame, computational fluid dynamics (CFD) is one of the tools that can be applied to contribute to the analysis of the fluid-dynamic processes occurring in a turbine. The objective of this thesis is the development of a methodology for performing simulations of radial turbomachinery optimizing the available computational resources. This methodology is used for the characterization of a vaned-nozzle turbine under steady and pulsating flow conditions. An important effort has been devoted in adjusting the case configuration to maximize the accuracy achievable with a certain computational cost. Concerning the cell size, a local mesh independence analysis is proposed as a procedure to optimize the distribution of cells in the domain, thus allowing to use a finer mesh in the most suitable places. Particularly important in turbomachinery simulations is the influence of the approach for simulating rotor motion. In this thesis two models have been compared: multiple reference frame and sliding mesh. The differences obtained using both methods were found to be significant in off-design regions. Steady flow CFD results have been validated against global measurements taken on a gas-stand. The modeling of a turbine, installed either on a turbocharger test rig or an engine, requires the calculation of the flow in the ducts composing the system. Those ducts could be simulated assuming a one-dimensional (1D) approximation, and thus reducing the computational cost. In this frame of ideas, two CFD boundary conditions have been developed. The first one allows performing coupled 1D-3D simulations, communicating the flow variables from each domain through the boundary. The second boundary condition is based in a new formulation for a stand-alone anechoic end, which intends to represent the flow behavior of an infinite duct. Finally, the turbine was simulat / Fajardo Peña, P. (2012). Methodology for the Numerical Characterization of a Radial Turbine under Steady and Pulsating Flow [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/16878