abstract: Composite materials are now beginning to provide uses hitherto reserved for metals in structural systems such as airframes and engine containment systems, wraps for repair and rehabilitation, and ballistic/blast mitigation systems. These structural systems are often subjected to impact loads and there is a pressing need for accurate prediction of deformation, damage and failure. There are numerous material models that have been developed to analyze the dynamic impact response of polymer matrix composites. However, there are key features that are missing in those models that prevent them from providing accurate predictive capabilities. In this dissertation, a general purpose orthotropic elasto-plastic computational constitutive material model has been developed to predict the response of composites subjected to high velocity impacts. The constitutive model is divided into three components – deformation model, damage model and failure model, with failure to be added at a later date. The deformation model generalizes the Tsai-Wu failure criteria and extends it using a strain-hardening-based orthotropic yield function with a non-associative flow rule. A strain equivalent formulation is utilized in the damage model that permits plastic and damage calculations to be uncoupled and capture the nonlinear unloading and local softening of the stress-strain response. A diagonal damage tensor is defined to account for the directionally dependent variation of damage. However, in composites it has been found that loading in one direction can lead to damage in multiple coordinate directions. To account for this phenomena, the terms in the damage matrix are semi-coupled such that the damage in a particular coordinate direction is a function of the stresses and plastic strains in all of the coordinate directions. The overall framework is driven by experimental tabulated temperature and rate-dependent stress-strain data as well as data that characterizes the damage matrix and failure. The developed theory has been implemented in a commercial explicit finite element analysis code, LS-DYNA®, as MAT213. Several verification and validation tests using a commonly available carbon-fiber composite, Toyobo’s T800/F3900, have been carried and the results show that the theory and implementation are efficient, robust and accurate. / Dissertation/Thesis / Doctoral Dissertation Civil and Environmental Engineering 2016

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The increasing demand for polymer matrix composites (PMCs) from the airframe industry raises the issues of productivity, cost and reproducibility of manufactured PMC components. Performance reproducibility is closely related to the manufacturing technique. Resin transfer moulding (RTM) offers the advantage of flexible manufacturing of net-shape PMC components with superior repeatability starting from ready-to-impregnate dry reinforcements. An RTM apparatus was developed for manufacturing PMC plates and demonstrator components representative of actual, PMC components and PMC moulds made and used in the airframe industry. The RTM process developed in this work involved making net-shape dry carbon fibre preforms and impregnating them an epoxy resin, targeting mould applications. Thermal repeatability of different net-shape PMC components manufactured using the RTM apparatus developed in-house was investigated. Effects of bonding an outer copper plate onto the PMC material, targeting mould applications known as integrally heated copper tooling (IHCT), were explored. Heat conduction through the PMC components was studied using simulation models validated by experimental data obtained primarily by thermography. Manufactured PMC components showed good repeatability, particularly in terms of thermal behaviour. The IHCT technique was found to be well suited for mould applications. Expected advantages of thermography were materialised. Finally, the simulation models developed were in good agreement with experimental data.

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Yes / Composites have clinical application for their ability to mimic the hierarchical structure of human tissues. In tissue engineering applications the use of degradable biopolymer matrices reinforced by bioactive ceramics is seen as a viable process to increase osteoconductivity and accelerate tissue regeneration, and technologies such as additive manufacturing provide the design freedom needed to create patient-specific implants with complex shapes and controlled porous structures. In this study a medical grade poly(l-lactide) (PLLA) was used as matrix while apatite-wollastonite (AW) was used as reinforcement (5 wt% loading). Premade rods of composite were pelletized and processed to create a filament with an average diameter of 1.6 mm, using a twin-screw extruder. The resultant filament was 3D printed into three types of porous woodpile samples: PLLA, PLLA reinforced with AW particles, and PLLA with short AW fibres. None of the samples degraded in phosphate buffered solution over a period of 8 weeks, and an average effective modulus of 0.8 GPa, 1 GPa and 1.5 GPa was obtained for the polymer, particle and fibre composites, respectively. Composite samples immersed in simulated body fluid exhibited bioactivity, producing a surface apatite layer. Furthermore, cell viability and differentiation were demonstrated for human mesenchymal stromal cells for all sample types, with mineralisation detected solely for biocomposites. It is concluded that both composites have potential for use in critical size bone defects, with the AW fibre composite showing greater levels of ion release, stimulating more rapid cell proliferation and greater levels of mineralisation. / The research was funded in part by the UK EPSRC Centre for Doctoral Training in Additive Manufacturing and 3D Printing (EP/L01534X/1), the UK EPSRC Centre for Innovative Manufacture in Medical Devices (EP/K029592/1), and Glass Technology Services Ltd., Sheffield, UK.

For polymer-matrix composites (PMCs) that contain insulating matrices and conducting fillers, the electrical properties of the PMCs are especially sensitive to the local concentration of the fillers in the matrix. For PMCs that have phase-segregated microstructures, better prediction of the properties is possible since enhanced control over the distribution of the filler in the matrix can be achieved. In this research, PMMA-ITO nanocomposites were chosen as the composite system in which to explore alternative microstructures, specifically highly phase-segregated microstructures. The microstructures were primarily controlled by varying the ITO particle size and concentration, and the fabrication parameters used to form the nanocomposites. The motivation for this research was to develop correlations between the microstructure and non-destructive measurements in order to improve the predictability of properties in percolating PMCs. As a result of this work, a novel phase-segregated microstructure was discovered, where ITO aggregate-wire structures self-assembled during the composite forming process. Structural analysis of the specimens was conducted primarily using transmission optical microscopy and scanning electron microscopy (SEM). Impedance spectroscopy and optical spectroscopy were the primary NDE characterization tools used for analyzing the variations among the specimens. Ultra-small angle x-ray scattering (USAXS) and stereological techniques were also used to describe the dimensions of the ITO aggregate-wire structures that self-assembled in the PMMA-ITO nanocomposites.

[pt] O objetivo deste trabalho foi sintetizar pós submicrônicos de Y2W3O12 e Al2W3O12 visando estudar o efeito da incorporação destas cargas no coeficiente de expansão térmica (CET) e nas propriedades mecânicas de compósitos de polietileno de alta densidade (PEAD). As partículas de Y2W3O12 foram obtidas pelos métodos de coprecipitação por mistura de reagentes e coprecipitação reversa modificada, com o intuito de avaliar a influência destas rotas no grau de aglomeração dos pós preparados. Ambos os métodos permitiram obter pós submicrônicos de Y2W3O12 0. 0.7 um) com tamanhos de partículas primárias e graus de aglomeração semelhantes, conforme verificado por diversas técnicas de caracterização. As partículas de Al2W3O12 foram sintetizadas pelos métodos de coprecipitação por mistura de reagentes e coprecipitação normal, utilizando duas fontes de tungstênio e os precursores obtidos foram secos no micro-ondas. Os efeitos do pH da síntese (4.2 e 6.0) no estado de aglomeração dos pós sintetizados foram avaliados. Pós submicrônicos de Al2W3O12 0.22 0.87 um) foram produzidos utilizando estas rotas. A coprecipitação pela mistura de reagentes em pH=4.2 permitiram obter pós com aglomerados de menor tamanho (0.22 um). Os compósitos de PEAD foram fabricados por microextrusão-microinjeção, com partículas de Al2W3O12 e Y2W3O12 (0.70 um) em frações volumétricas na faixa de 0.001 0.011. Os compósitos PEAD/Y2W3O12 exibiram reduções no CET de 20 25 porcento quando comparados ao PEAD na faixa de 25 70 °C, enquanto os compósitos PEAD/Al2W3O12 mostraram reduções no CET de 7 8 porcento. O módulo de Young aumentou 11 32 porcento e 21 porcento para os compósitos reforçados com Y2W3O12 e Al2W3O12, respectivamente, enquanto a estabilidade térmica do PEAD foi preservada para todos os compósitos. / [en] The aim of this work was to synthesize Al2W3O12 and Y2W3O12 submicronic powders and study the effect of incorporation of these fillers on thermal expansion coefficient (CTE) and mechanical properties of high density polyethylene (HDPE) composites. Y2W3O12 was synthesized via co-precipitation by mixing reactants and modified reverse strike co-precipitation, to assess the influence of the method on agglomeration degree of powders. Both methods produced Y2W3O12 submicronic powders (0.60 0.70 um), with similar primary particle sizes and agglomeration degrees, as verified by different characterization techniques. Al2W3O12 was synthesized via co-precipitation by mixing reactants and normal strike method, using two distinct tungsten sources and the assynthesized precursors were microwave dryied. The effects of synthesis pH (4.2 and 6.0) on final agglomeration state of the as-synthesized powders were assessed. Al2W3O12 submicronic powders (0.22 0.87 um) were synthesized by these routes. Co-precipitation by mixing reactants at pH=4.2 led to Al2W3O12 powders with smaller agglomerate sizes (0.22 um). HDPE composites were manufactured by micro-compounding, using Al2W3O12 and Y2W3O12 powders with similar particle sizes (0.70 um), at volume fractions in the range of 0.001 0.011. HDPE/Y2W3O12 composites presented CTE reductions of 20 25 porcento compared to neat HDPE, in the temperature range of 25 70 Celsius degrees, while HDPE/Al2W3O12 composites displayed reductions on CTE of 7 8 porcent. Young s moduli of composites were increased 11 32 porcent nd 21 porcent when filled with Y2W3O12 and Al2W3O12, respectively, whilst thermal stability of HDPE was preserved for all composites.

Polymer matrix composites (PMC's) are now being used more and more extensively and over wider ranges of service conditions. Large changes in pressure, chemical environment or temperature influence the mechanical response of such composites. In the present effort, we focus on temperature, a parameter of primary interest in almost all engineering applications. In order to design composite structures without having to perform extensive experiments (virtual design), the necessity of establishing theoretical models that relate the macroscopic response of the structure to the microscopic properties of the constituents arises. In the first part of the present work, a new stiffness versus temperature model is established. The model is validated using data from the literature. The influence of the different polymer's properties (Molecular weight, crystallinity, and filler content) on the model are studied by performing experiments on different grades of four polymers PMMA, PEEK, PPS, and PB. This statistical model is proven to be applicable to very different polymers (elastomers, thermoplastics, crystalline, amorphous, cross-linked, linear, filled, unfilledâ ¦) over wide temperature ranges (from the glassy state to the flow region). The most attractive feature of the proposed model is the capability to enable a description of the polymer's mechanical behavior within and across the property transition regions. In order to validate the feasibility of using the model to predict the mechanical response of polymer matrix composites, the stiffness-temperature model is used in various micromechanical models (rule of mixtures, compression models for the life prediction of unidirectional PMC's in end-loaded bendingâ ¦). The model is also inserted in the MRLife prediction code to predict the remaining strength and life of unidirectional PMC's in fatigue bending. End-loaded fatigue experiments were performed. A good correlation between theoretical and experimental results is observed. Finally, the model is used in the Classical Lamination Theory; some laminates were found to exhibit stress reversals with temperature and behaved like thermally activated mechanical switches. / Ph. D.

Σύνθετα που ενσωματώνουν σιδηροηλεκτρικά και πιεζοηλεκτρικά νανοσωματίδια, ομοιογενώς διεσπαρμένα μέσα σε μήτρα άμορφου πολυμερούς, αντιπροσωπεύουν μια νέα κατηγορία υλικών. Τα νανοδιηλεκτρικά σύνθετα ανήκουν σε ένα νέο τύπο υλικών που παρασκευάζονται για βελτιωμένες επιδόσεις, σαν διηλεκτρικά και ηλεκτρικοί μονωτές. Ορισμένα κεραμικά υλικά μπορούν να επιλεγούν και να αναμιχθούν με πολυμερή για να επιτευχθεί συνέργια μεταξύ της υψηλής διηλεκτρικής αντοχής των πολυμερών και της υψηλή διηλεκτρικής σταθεράς των κεραμικών. Τα εν λόγω συστήματα μπορούν να χρησιμοποιηθούν σε πολλές εφαρμογές, όπως σε ολοκληρωμένους πυκνωτές αποσύζευξης, ακουστικούς αισθητήρες εκπομπής, επιταχυνσιόμετρα γωνιακής επιτάχυνσης και ελεγκτές ρεύματος διαρροής, καθώς και σε στρατιωτικούς εξοπλισμούς και εφαρμογές στις μεταφορές. Έχει διαπιστωθεί πως τα νανοσύνθετα παρουσιάζουν βελτιωμένες ιδιότητες, αλλά όχι πλήρως κατανοητές, συγκριτικά με τα μικροσύνθετα. Επιπλέον, μελέτες δείχνουν ενδιαφέρουσες συμπεριφορές, όταν πρόκειται για πολύ χαμηλές περιεκτικότητες σε νανοσωματίδια. Στην παρούσα μελέτη, νανοσύνθετα εποξειδικής ρητίνης και κεραμικών νανοσωματιδίων BaSrTiO3 (μεικτό οξείδιο τιτανικού στροντίου βαρίου, BST) (<100 nm), παρασκευάστηκαν με διαδικασία ανάμειξης σε ένα ευρύ φάσμα συγκεντρώσεων, με σκοπό να μελετηθεί η επίδραση της πολύ χαμηλής (ή πολύ υψηλής) περιεκτικότητας στα χαρακτηριστικά του συστήματος. Οι διηλεκτρικές ιδιότητες και τα φαινόμενα χαλάρωσης μελετήθηκαν με τη βοήθεια της διηλεκτρικής φασματοσκοπίας (BDS) στο εύρος θερμοκρασιών από 30 oC έως 160 oC και συχνοτήτων 10-1 Hz έως 107 Hz. Ο μορφολογικός χαρακτηρισμός έγινε μέσω της ηλεκτρονικής μικροσκοπίας σάρωσης (SEM) και διαπιστώθηκε πως η νανοδιασπορά των εγκλεισμάτων είναι επιτυχής. Ο δομικός χαρακτηρισμός, των δοκιμίων αλλά και των σωματιδίων BaSrTiO3, έγινε μέσω περίθλασης ακτίνων-Χ (XRD) και διαπιστώθηκε πως τα φάσματα έρχονται σε συμφωνία με τη σχετική βιβλιογραφία. Από την ανάλυση των αποτελεσμάτων της διηλεκτρικής φασματοσκοπίας καταγράφονται τρεις διηλεκτρικές χαλαρώσεις, που αποδίδονται με φθίνουσα σειρά των χρόνων χαλάρωσης, στη διεπιφανειακή πόλωση, την μετάπτωση από την υαλώδη στην ελαστομερική φάση της μήτρας (α-χαλάρωση) και σε επαναδιευθετήσεις πολικών πλευρικών ομάδων της κύριας πολυμερικής αλυσίδας (β-χαλάρωση). Η εξέταση της επίδρασης της περιεκτικότητας σε νανοεγκλέισματα, στη διηλεκτρική απόκριση των σύνθετων αποκαλύπτει μη-αναμενόμενες συμπεριφορές, σε χαμηλές (αλλά και υψηλές) περιεκτικότητες. Πιο συγκεκριμένα στις χαμηλές περιεκτικότητες εμφανίζονται φαινόμενα ακινητοποίησης των μακροαλυσίδων και επακόλουθα των διπόλων, με αποτέλεσμα τη μείωση της διαπερατότητας και την αύξηση της θερμοκρασίας υαλώδους μετάπτωσης του συστήματος. Αντίστοιχα σε υψηλές περιεκτικότητες υπάρχει εκ νέου αύξηση της θερμοκρασίας υαλώδους μετάπτωσης, λόγω περιορισμένης κινητικότητας των διπόλων. Συμπερασματικά, θεωρείται πως υπάρχουν τρεις ‘’ζώνες περιεκτικοτήτων’’ που προσδίδουν διαφορετικά χαρακτηριστικά στη διηλεκτρική συμπεριφορά του συστήματος, μέσω της ρύθμισης των αλληλεπιδράσεων ρητίνης-εγκλεισμάτων. / Ceramic–polymer composites incorporating ferroelectric and piezoelectric crystal nanoparticles, homogeneously dispersed within an amorphous polymer matrix represent a novel class of materials. Nanodielectric composites belong to a new type of engineering materials suitable for improved performance as dielectrics and electrical insulators. Certain ceramic materials can be selected to be blended with polymers providing synergy between the high breakdown strength of polymers and the high permittivity of ceramic materials. These type of material systems can be used in plenty applications such as integrated decoupling capacitors, acoustic emission sensors, angular acceleration accelerometers, smart skins and leakage current controllers, as well as in military equipment and transport applications. It has been found that nanocomposites exhibit enhanced properties, yet not fully understandable, comparably to microcomposites. Furthermore, literature demonstrates some interesting dielectric behaviors when filler’s concentration comes to very low nanoparticle loadings. In the present study, nanocomposites of epoxy resin and ceramic BaSrTiO3 (Barium-Strontium Titanate, BST) nanoparticles (<100 nm), were prepared with a mixing procedure in a wide range of nanofiller concentrations, aiming to investigate the impact of very low (or very high) loadings on the system’s properties. The dielectric properties and the related relaxation phenomena were studied by means of Broadband Dielectric Spectroscopy (BDS) in the temperature range from 30 oC to 160 oC and frequency range from 10-1 Hz to 107 Hz. Scanning electron microscopy (SEM) was employed in order to examine the morphology of the produced specimens. The dispersion of nanoinclusions can be considered as satisfactory. Structural characterization of the systems as well as of the BaSrTiO3 nanopowder was examined via x-ray diffraction (XRD). Obtained results are in accordance with literature. Three dielectric relaxation processes were detected form the analysis of the dielectric spectra. They are attributed, with descending order of relaxation time, to interfacial polarization, glass to rubber transition of the polymer matrix (α-relaxation), and re-arrangement of polar side groups of the main macromolecular chain (β-relaxation). The influence of the nanoparticles content upon the dielectric response of the composites, reveal unexpected behaviours at low and high filler loading. In particular, effects of immobilization/entanglement of macromolecular chains and subsequently of dipoles, resulting to a decrease of the permittivity values and enhancement of the glass to rubber transition temperature of the systems, were ascertained. At the opposite edge, at high filler loading, an increase of glass to rubber transition temperature was also found, due to the limited mobility of the chains and dipoles. Concluding, the existence of three “zones of filler content” is assumed, providing different characteristics in the dielectric response of the systems, because of the tunable polymer-inclusion interactions.