The main theme of this research is to understand the structure-property evolution during crystallization of a semicrystalline thermoplastic polymer. A combination of techniques including rheology, small angle light scattering, differential scanning calorimetry and optical microscopy are applied to follow the mechanical and optical properties along with crystallinity and the morphology. Isothermal crystallization experiments on isotactic poly-1-butene at early stages of spherulite growth provide quantitative information about nucleation density, volume fraction of spherulites and their crystallinity, and the mechanism of connecting into a sample spanning structure. Optical microscopy near the fluid-to-solid transition suggests that the transition, as determined by time-resolved mechanical spectroscopy, is not caused by packing/jamming of spherulites but by the formation of a percolating network structure. The effect of strain, Weissenberg number (We) and specific mechanical work (w) on rate of crystallization (nucleation followed by growth) and on growth of anisotropy was studied for shear-induced crystallization of isotactic poly-1-butene. The samples were sheared for a finite strain at the beginning of the experiment and then crystallized without further flow (Janeschitz-Kriegl protocol). Strain requirements to attain steady state/ leveling off of the rate of crystallization were found to be much larger than the strain needed to achieve steady state of flow. The large strain and We >1 criteria were also observed for morphological transition from spherulitic growth to oriented growth. An apparatus for small angle light scattering (SALS) and light transmission measurements under shear was built and tested at the University of Massachusetts Amherst. As a new development, the polarization direction can be rotated by a liquid crystal polarization rotator (LCPR) with a short response time of 20 ms. The experiments were controlled and analyzed with a LabVIEWTM based code (LabVIEWTM 7.1) in real time. The SALS apparatus was custom built for ExxonMobil Research in Clinton NJ.

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Carbon nanotubes are known as ideal fillers for polymer systems; the main advantage of carbon nanotubes over other nano-reinforcing particles is the combination of superior strength and stiffness with large aspect ratio. Carbon nanotubes may improve the mechanical, electrical and thermal properties of polymers, but to realise their potential in polymer systems uniform dispersion, strong interfacial adhesion and alignment of nanotubes within the polymer matrix are necessary. These properties are not easy to achieve and they are key challenges in producing CNT/Polymer system. This research was carried out in an attempt to understand how the properties of CNT/Polymer composite can be optimised by manipulation of additives, compounding and postcompounding conditions. Polypropylene/Multi-Walled Carbon Nanotube (PP/MCNT) composites were prepared by conventional twin screw extrusion. Dispersants and compatibilisers were used to establish good interaction between filler and polymer. Several different extruder screw configurations were designed and the properties of PP/MCNT composite prepared by each configuration investigated. The results indicated that the addition of carbon nanotubes without additives enhanced mechanical, electrical and thermal properties of polypropylene polymer. Incorporation of compatibilisers into PP/MCNT improved the stiffness but decreased the strength of the nanocomposite, whilst addition of dispersants decreased the mechanical properties of the nanocomposite. Addition of both additives at high concentration improved electrical conductivity and induced electrical percolation in the nanocomposite. Extruder screw configuration was found to have significant effect on the electrical conductivity whilst only slightly affecting mechanical properties of the nanocomposite, possibly due to the competition between dispersion and degradation of polymer chains and possible reduction of carbon nanotube length by intensive shear during compounding. The use of screw configuration with high mixing intensity promoted the dispersion of nanotubes and favoured the conduction process in the nanocomposite. Finally in an attempt to improve dispersion and alignment of carbon nanotubes, compounded PP/MCNT composite was subjected to micromoulding, fibre spinning and biaxial stretching processes and the resultant properties investigated. Application of post-compounding process was found to have significant effect on mechanical and rheological properties of the nanocomposite. Stiffness and strength of the nanocomposites treated by post-compounding processes were found to increase by up to 160% and 300%, respectively. The reinforcement effect of carbon nanotubes in the stretched nanocomposites was found to be the greatest. Rheological analysis suggested that the application of post-compounding processes enhanced dispersion of carbon nanotubes within the nanocomposite. Overall, this finding of this research has shown that carbon nanotubes can be incorporated into polypropylene using conventional equipment to provide significant improvement in properties. By careful choices of additives, compounding and postcompounding conditions, specific properties can be further enhanced. / Ministry of higher education in Kurdistan region in Iraq.

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