L'objectif de cette thèse est d'élaborer et de développer un type de membranes polymères qui peuvent se réparer de manière autonome en cas de fissures. Si elles ne sont pas détectées, ces fissures peuvent poser des problèmes notamment pour des applications médicales. Dans une première partie, une membrane polymère dynamique à base de micelles de copolymère tribloc ABA a été préparée. Le bloc "A" est représenté par le poly (styrene-co-acrylonitrile), copolymère bloc mécaniquement robuste, et un bloc "B" relativement mou et souple, le poly (ethylene oxide). Lorsqu'une pression est appliquée à la membrane, sa morphologie peut être ajustée grâce à la nature compressible des micelles, ainsi que les ponts dynamiques intermicellaires. Une gamme de porosités accessible peut être régulée par la pression et de manière à contrôler la performance de filtration. La même nature dynamique a également été utilisée pour montrer une réparation autonome entrainée par la pression. L'efficacité du processus de réparation dépend de la taille des fissures, de la valeur de pression et de la durée d'application de la pression. En utilisant la propriété d'auto-réparation de la membrane ci-dessus, le processus « Direct Mode Translocation » de nanoparticules a également été étudié. Quatre classes différentes de nanoparticules ont été utilisées avec diverses propriétés intrinsèques et extrinsèques. Les conclusions de ces travaux prouvent que les caractéristiques de taille, de forme et de surface des nanoparticules ainsi que la force exercée régissent le processus de translocation. Dans une seconde partie, un revêtement 2D et 3D réversible basé sur l'auto-assemblage de micelles de copolymère dibloc constitué d'un poly (methyl methacrylate) (PMMA) et du poly (n-octadecyl methacrylate) (PODMA) blocs a été développé. L'assemblage de micelles est réalisé par l'effet "Zipper", grâce aux longues chaînes pendantes du bloc PODMA. Le même effet "Zipper" permet d'enlever facilement le revêtement par lavage dans un solvant sélectif, donnant ainsi la possibilité de modifier la surface d'un substrat plusieurs fois de manière réversible. La cristallisation à température ambiante du bloc PODMA offre la possibilité d'avoir un revêtement auto-réparable thermiquement sans affecter la morphologie globale des micelles. Enfin, une dernière partie a été conceptualisée, dans laquelle l'auto-réparation se fait par « nano-gel » encapsulés et dispersés dans une membrane. Le « nano-gel » est à base d'un copolymère hydrophile en forme d'une étoile partiellement réticulée et qui doit être synthétisée par la technique de "Reversible Addition-Fragmentation Transfer" (RAFT) polymérisation. La synthèse d'un agent RAFT avec 4 bras pour la polymérisation a été accomplie, cependant, des travaux sont encore nécessaires pour valider la voie de synthèse vers la synthèse de « nano-gel » ainsi que son application pour le processus d'auto-réparation. / The objective of this thesis is to develop such kind of polymeric membranes which can repair themselves autonomously in an event of damage. Such damage in a membrane, if left undetected can pose serious health issues in some of the intended applications. In the first approach, a dynamic polymeric membrane based on ABA type triblock copolymer micelles has been prepared. The block “A” is represented by mechanically robust poly(styrene-co-acrylonitrile) copolymer while block “B” by relatively soft and flexible poly(ethylene oxide). When pressure is applied to the membrane, its morphology can be fine-tuned thanks to the compressible nature of micelles as well as intermicellar dynamic bridges. A range of porosities are accessible which can be regulated by pressure and thereby controlling the filtration performance. The same dynamic nature has also been utilized to display an effective pressure driven autonomous healing. The efficiency of healing process has been found to be dependent on the extent of damage, pressure value and time duration of application of pressure. Using the self-healing property of above membrane, “Direct Mode Translocation” of nanoparticles has also been studied. Four different classes of nanoparticles were used with varied intrinsic and extrinsic properties. The findings of the work prove that the size, shape and surface characteristics of the nanoparticles as well as the applied force govern the translocation process. In a second approach, a 2D and 3D reversible coating based on the self-assembly of micelles of diblock copolymer consisting of poly(methyl methacrylate) (PMMA) and poly(n-octadecyl methacrylate) (PODMA) blocks have been developed. The assembly of micelles is accomplished via so called “Zipper” effect, thanks to the long pendant chains of PODMA block. The same “zipper” effect plays the role of removing the coating easily by washing in a selective solvent, thus giving the ability to alter the surface of substrate for many times in reversible manner. The room temperature crystallization of PODMA block provides huge implications for a thermally assisted self-healing coating without affecting the global micelle morphology. Finally, another approach has been conceptualized in which self-healing occurs via encapsulated nano-gel dispersed within a membrane. The nano-gel is based on a partially crosslinked hydrophilic star shaped block copolymer which has to be synthesized by “Reversible Addition-Fragmentation Transfer” (RAFT) polymerization technique. The synthesis of a 4- arm RAFT agent for polymerization has been accomplished however ; a substantial amount of work is still needed to validate the synthetic route towards the nano-gel synthesis as well as its further application for the self-healing process.

Neste trabalho desenvolveremos um modelo estatístico em uma escala micrométrica de interações entre as componentes do sistema que pretende descrever a propagação de trincas em materiais submetidos a tensões cíclicas. Apesar de sua extrema simplicidade, este modelo é capaz de reproduzir um resultado experimental bastante difundido entre engenheiros e especialistas, conhecido como lei de Paris, cujo enunciado estabelece que a taxa de crescimento de uma trinca sob carregamento cíclico é proporcional a uma potência da variação em seu correspondente fator de intensidade de tensões sendo largamente utilizada em aplicações práticas. Estamos particularmente interessados em estudar a introdução de desordem em determinados parâmetros associados ao material investigando as modificações impostas por este tipo de abordagem ao comportamento estatístico do modelo. Nossos principais resultados serão obtidos numericamente a partir de uma aproximação do tipo campo efetivo que ignora a correlação existente entre as diversas trincas que podem se formar ao longo do sistema durante o processo. Simulações numéricas do modelo serão igualmente consideradas ao analisarmos situações mais gerais do processo de propagação em que efeitos associados à regeneração de trincas podem desempenhar um importante papel na descrição do comportamento mecânico de um material. / In this work we consider a statistical model in a micrometric scale of interactions between the components of the system which intends to describe the failure of materials subjected to cyclic-load fatigue. Although quite simple, this model is able to reproduce an important experimental result widespread among engineers and experts, known as Paris law, which states that the growth rate of a crack at subcritical load is proportional to a power of the change in its stress-intensity factor and it is largely used in engineering practice. We are particularly interested to study the introduction of disorder in some parameters of the material investigating the modifications caused by this kind of approach in the statistical properties of the model. Our main results will be obtained numerically assuming an effective-field like approximation which neglects the correlation between the different cracks emerging throughout the system during the breaking process. Numerical simulations of the model are also performed in order to describe more general situations of propagation where the effects of crack self-healing can play an important role in the material strength.

O objetivo deste trabalho foi a preparação de um revestimento inteligente com resina epóxi, capaz de autorreparar-se quando o sofre um defeito mecânico. A autorreparação é possibilitada pela presença de microcápsulas, dispersas na resina (revestimento de epóxi sem pigmentos) e que contêm no seu núcleo o agente de autorreparação, o óleo de linhaça. Estas cápsulas foram preparadas por uma emulsão de óleo de linhaça em água para formar micelas e sobre estas uma parede ou casca exterior de poliuréia-formaldeído. Para a avaliação da resistência à corrosão e do efeito de autorreparação do revestimento, chapas de aço carbono foram revestidas e avaliadas pela técnica de espectroscopia de impedância eletroquímica (EIE) em 0.1molL-1 1 NaCl e também foram avaliadas pelo teste acelerado de corrosão em câmara de névoa salina (SSC). Após a cura do revestimento aditivado com as microcápsulas, aplicado sobre placas de aço carbono, as medidas eletroquímicas de impedância foram realizadas em corpos de prova com um defeito mecânico provocado de forma controlada e reprodutível. Uma célula de três eletrodos foi utilizada. Estas medidas foram efetuadas após 0h, 24h e 48h da execução da incisão ou defeito mecânico. Para comparação, as mesmas medidas foram realizadas com as placas pintadas com o revestimento não-aditivado, com a mesma espessura total de 120 m. Os resultados mostraram que as cápsulas foram quebradas e se liberou o óleo de linhaça, reparando a área da incisão o defeito após pelo menos 24 horas de exposição natural ao ar ambiente. Verificou-se que para as placas revestidas sem defeito, os valores de | Z | mantiveram-se elevados. No entanto, o revestimento sem as microcápsulas, após 24 horas, mostrou uma diminuição considerável no valor de módulo de impedância, |Z|. Assim, usando a técnica de EIE foi possível avaliar quantitativamente o mecanismo de autorreparação do revestimento aditivado com microcápsulas que contêm óleo de linhaça. Os ensaios acelerados de corrosão (SSC) mostraram resultados em estreita concordância com os obtidos por EIE. / The aim of this work was the preparation of a smart coating with epoxy resin which is able to repair itself (self-healing effect) after suffering a mechanical defect. Self-healing is possible due to the presence of microcapsules, dispersed in the resin (clear type epoxy coating) and contain in their core the self-healing agent, the linseed oil. These capsules were prepared in an emulsion of linseed oil in water to form micelles and an outer skin or wall of poly(urea-formaldehyde) was formed. For the corrosion resistance and the self-healing effect evaluation of the coating, carbon steel plates were coated and tested by electrochemical impedance spectroscopy technique (EIS) in 0.1molL-1 NaCl solution and by accelerated corrosion test in salt spray chamber (SSC). After curing of the capsules additivated epoxy based clear coating applied on carbon steel plates, electrochemical impedance measurements were performed on plates with a controlled and reproducible mechanical defect. A three-electrode electrochemical cell was used. These measurements were performed after 0h, 24h and 48h of making the incision or mechanical defect. For comparison, the same measurements were performed with the plates painted with a non- capsules additivated clear coating of the same total thickness of 120 m. The results showed that the capsules were broken and released the linseed oil, which indeed have repaired the incision area after at least 24 hours of natural air aging. It was found that for the plates coated without a defect, the values of impedance modulus, |Z|, remained high. However, the coating without the capsules after 24 hours, showed a considerable decrease in |Z|. So, using EIS it was possible to quantitatively assess the mechanism of self-healing of the additivated coating using microcapsules containing linseed oil. The SSC accelerated corrosion tests showed results in close agreement with those obtained by EIS.

<p>To make bacterial-based self-healing concrete, alkaline-resistant bacterial spores, nutrient sources, and a calcium source are incorporated into a concrete matrix. Two ureolytic spore-forming bacteria, <i>Sporosarcina pasteurii</i>, <i>Lysinibacillus sphaericus</i>, and two non-ureolytic spore-forming bacteria, <i>Bacillus cohnii</i>, and <i>Bacillus pseudofirmus</i>, which have been used in previous studies as bacterial concrete healing agents, were compared in this study. The four bacteria were compared for their (1) sporulation rates on different sporulation agar plates, (2) growth in five liquid media, (3) survival rates in light weight aggregates (LWA) and in mortar samples, and (4) calcium carbonate precipitation rates from either calcium lactate or calcium nitrate. Sporulation was successfully induced after three-day incubation at 30°C on an appropriate sporulation medium. High sporulation rates of <i>B. cohnii</i>, and <i>B. pseudofirmus</i>(93% and 99% respectively) were found on alkaline R2A medium (AR2A). A sporulation rate (89%) of <i>S. pasteruii</i>was observed on tryptic soy agar supplemented with 2% urea (TSAU)<i>.</i>The highest sporulation rate (60%) of <i>L. sphaericus</i>was found on R2A medium supplemented with 2% urea (R2AU). In the growth study, tryptic soy broth supplemented with 2% urea (TSBU) was a positive control which supported rapid growth of all four bacteria. <i>Sporosarcina pasteurii </i>and <i>L. pasteurii</i>showed rapid growth rates in alkaline yeast extract broth (AYE) and yeast extract with 2% urea broth (YEU) respectively. In contrast, <i>B. cohnii</i>, and <i>B. pseudofirmus</i>grew poorly in all media except in the positive control. Viable counts of the four bacterial spores reduced (1.8–3.3 logs) during the first 24 h in mortar samples and then remained stable for next 27 days testing period. Among the four, <i>S. pasteurii</i>showed the smallest reduction of viable counts (1.8–2.5 logs) in mortar after one day of incubation. Both <i>S. pasteurii</i>and <i>L. sphaericus</i>showed high CaCO₃productions (>80%) after 24 h incubation at 30°C in YEU containing either calcium nitrate or calcium lactate. However, <i>B. pseudofirmus</i>and <i>B. cohnii </i>showed<i></i>low calcite recovery rates (<11%) in AYE containing either<i></i>calcium nitrate or calcium lactate under the same incubation condition. Overall, <i>S. pasteurii</i>was the best bacterial concrete healing agent of the four. This bacterium had (1) rapid growth rate in AYE, (2) about 90% sporulation rate within 3 days, (3) highest survival rates after 24 h in mortar samples and, (4) high CaCO₃precipitation rates, 82 or 98%, in broth containing calcium nitrate or calcium lactate respectively.</p><p>In addition, two different lightweight aggregates (LWA), expanded shale (ES) and expanded clay (EC), which were used as bacterial carriers and protective materials, were compared in this study. Each type of LWA was separated into three sizes (<0.85 mm, 0.85– 2.0 mm, and >2.0 mm) and immobilized with spores of <i>B. cohnii</i>or <i>B. pseudofirmus.</i>Viable counts recovered from EC and ES reduced <1.0 log after the immobilization process and remained stable during the 150 days testing period. Neither the type nor the particle sizes of the two LWA significantly affected the survival rates of the bacterial spores. This result showed that both EC and ES could be used as carriers for bacterial healing agents. It was also found that when the spores were immobilized with nutrients in LWA, their survival rates in mortar samples can be improved slightly (<1.0 log).</p><p><br></p>

Neste trabalho desenvolveremos um modelo estatístico em uma escala micrométrica de interações entre as componentes do sistema que pretende descrever a propagação de trincas em materiais submetidos a tensões cíclicas. Apesar de sua extrema simplicidade, este modelo é capaz de reproduzir um resultado experimental bastante difundido entre engenheiros e especialistas, conhecido como lei de Paris, cujo enunciado estabelece que a taxa de crescimento de uma trinca sob carregamento cíclico é proporcional a uma potência da variação em seu correspondente fator de intensidade de tensões sendo largamente utilizada em aplicações práticas. Estamos particularmente interessados em estudar a introdução de desordem em determinados parâmetros associados ao material investigando as modificações impostas por este tipo de abordagem ao comportamento estatístico do modelo. Nossos principais resultados serão obtidos numericamente a partir de uma aproximação do tipo campo efetivo que ignora a correlação existente entre as diversas trincas que podem se formar ao longo do sistema durante o processo. Simulações numéricas do modelo serão igualmente consideradas ao analisarmos situações mais gerais do processo de propagação em que efeitos associados à regeneração de trincas podem desempenhar um importante papel na descrição do comportamento mecânico de um material. / In this work we consider a statistical model in a micrometric scale of interactions between the components of the system which intends to describe the failure of materials subjected to cyclic-load fatigue. Although quite simple, this model is able to reproduce an important experimental result widespread among engineers and experts, known as Paris law, which states that the growth rate of a crack at subcritical load is proportional to a power of the change in its stress-intensity factor and it is largely used in engineering practice. We are particularly interested to study the introduction of disorder in some parameters of the material investigating the modifications caused by this kind of approach in the statistical properties of the model. Our main results will be obtained numerically assuming an effective-field like approximation which neglects the correlation between the different cracks emerging throughout the system during the breaking process. Numerical simulations of the model are also performed in order to describe more general situations of propagation where the effects of crack self-healing can play an important role in the material strength.

A corrosão é um processo eletroquímico espontâneo e, sabendo que diversos metais estão sujeitos a este fenômeno, a sua deterioração é inevitável, o que impõe à comunidade científica desafios para retardar tal efeito. A literatura sobre o tema aponta como uma das ações mais recorrentes para alcançar esse retardo a aplicação superficial de películas poliméricas, dentre as quais destaca-se o desenvolvimento de revestimentos inteligentes. A incorporação na tinta de formadores de filmes encapsulados confere ao revestimento a característica de autorreparação, e a escolha de silanos como agentes reticulantes se destaca positivamente, uma vez que o filme gerado pela molécula apresenta caráter hidrofóbico. Nesse contexto, o objetivo deste estudo é verificar, primeiro, a melhor condição de reticulação do silano na presença de radiação ultravioleta e, segundo, se a adição de microcápsulas de poli(ureia-formaldeído-melamina) contendo metacriloxissilano em uma tinta epóxi base solvente confere a este revestimento proteção contra a corrosão, pelo efeito de autorreparação. Para isso, estudou-se a cinética de polimerização do formador de filme e o seu encapsulamento em microcápsulas de poli(ureia-formaldeído-melamina). Determinada a melhor condição de encapsulamento, corpos de prova de aço carbono foram pintados com a tinta contendo as microcápsulas produzidas. O efeito de autorreparação - desencadeado pela ruptura das microcápsulas ao se provocar um defeito mecânico no revestimento - foi comprovado pelas técnicas de espectroscopia de impedância eletroquímica (EIE), técnica de varredura por eletrodo vibratório (SVET) e por ensaio acelerado de corrosão em câmara de névoa salina. / Corrosion is a spontaneous electrochemical process and, knowing that several metals are subjected to this phenomenon, its deterioration is inevitable, which imposes challenges for scientific community to delay this effect. The literature on this subject points out, as one of the most recurrent actions to achieve this delay, the superficial application of polymer films, which stands out the development of smart coatings with self-healing properties. The incorporation of encapsulated film formers gives to coatings the self-healing ability, and the choice of silanes as film-forming agent stands out positively since the film has a hydrophobic character. In this context, the aims of this study are, firstly, verify the best crosslinking condition of silane induced by UV light and, secondly, investigate whether the addition of poly(urea-formaldehyde-melamine) microcapsules containing methacryloxysilane into the solvent-based epoxy coating brings protection to this coating against corrosion by self-healing effect. For this purpose, the polymerization kinetics of the film former by ultraviolet radiation and their encapsulation in poly(urea-formaldehyde-melamine) microcapsules were studied. Given the best encapsulation condition, carbon steel panels were coated with the self-healing paint. The self-healing effect - triggered by the rupture of the microcapsules caused by an induced mechanical defect in the coating - was demonstrated by techniques as electrochemical impedance spectroscopy (EIS), scanning vibrating electrode technique (SVET) and by accelerated corrosion tests in salt spray chamber.

L’enjeu actuel pour les industriels de l’aéronautique est de diminuer la consommation en carburant et/ou d’augmenter le rendement des avions. A terme, Safran souhaite remplacer les aubes de turbine, actuellement en superalliage, par des aubes en matériau composite tissé de type SiC/SiBC. Il est alors important de prévoir leurs durées de vie. Ce travail a donc consisté à développer un modèle de durée de vie pour ces composites autocicatrisants. Ces matériaux tissés sont constitués de fibres Nicalon, d’une interphase de pyrocarbone et d’une matrice autocicatrisante multicouche (B4C, SiC et SiBC). La particularité de ces composites est l’oxydation de chaque constituant du matériau en fonction de l’environnement (température, atmosphère sèche ou humide). Le modèle de durée de vie développé offre un compromis entre des temps de calcul réduits, malgré la prise en compte de phénomènes physico-chimiques complexes, et une prévision de la durée de vie suffisamment précise. L’approche retenue est un couplage entre un modèle d'endommagement mécanique et un modèle physico-chimique. Un modèle de durée de vie uniaxial a été proposé afin de justifier les différents couplages nécessaires entre les parties mécanique et physico-chimique mais également pour optimiser les algorithmes de résolution. Ce modèle a permis d’identifier les coefficients pour deux nuances de matériaux. Afin de réaliser des essais de structures, un modèle de durée de vie multiaxial a été proposé et implanté dans le code de calcul ZéBuLoN. Un protocole d’identification a également été proposé dans ce travail même si les essais de caractérisation jusqu’ici réalisés ne sont pas suffisants pour identifier complètement le modèle 3D sur ces matériaux. / The current challenge for the aerospace industry is to decrease the fuel consumption and/or to increase the performance of planes. In the future, Safran Group wishes to replace the turbine blades, currently in superalloy, with woven composite SiC/SiBC material blades. Therefore, it is important to predict their life time. This work involved developing a life time model of these self-healing composites. These woven materials are made up of Nicalon fibers, and an interphase of pyrocarbone and a self-healing matrix (B4C, SIC and SiBC). The particularity of these composites is the oxidation of every constituent of the material depending on the environment (temperature, dry or wet atmosphere). The developed life time model offers a compromise between reduced calculating time, in spite considering complex physico-chemical phenomena, and an accurate enough prediction of the life time. The approach chosen is a coupling between a mechanical damage model and a physico-chemical model. A uniaxial life time model was proposed to explain the different necessary couplings between the mechanical and physico-chemical parts but also to optimize the resolution algorithms. This model enabled to identify the coefficients for two grades of materials. In order to carry out tests of structures, a multiaxial life time model was proposed and implemented in the ZéBuLoN Finite Element code. A protocol of identification was also proposed in this work even if the characterization tests so far realized are not sufficient to identify the 3D-Model for these materials.

Les composites à matrice céramique (CMC) sont destinés à remplacer les superalliages comme constituants de l'architecture des chambres de combustion des moteurs aéronautiques. Dans ces conditions, la durée de vie de ces matériaux diminue fortement du fait de leurs dégradations par oxydation. Pour pallier à ce problème, des CMC à matrice autocicatrisante sont élaborés. Ils possèdent la particularité de s'auto-protéger vis-à-vis de l'oxydation par la formation d'oxyde passivant limitant la diffusion des espèces oxydantes au sein des fissures matricielles. Dans le cadre de ces travaux de thèse, la durabilité d'un composite SiC/[Si-B-C] est évaluée. Son comportement en oxydation/corrosion est alors étudié entre 450 et 1000°C sous air à des pressions partielles d'humidité variables. Une approche multi-échelle (échelle constituants et composite) est envisagée pour comprendre les différents mécanismes mis en jeu lors de la non-cicatrisation/cicatrisation du matériau. / Ceramic matrix composites are potential candidate to replace the nickel-based alloys in advanced aeronautic engines as in civilian ones. These composites display cracks due to their elaboration process but also due to mechanical loading in use. These matrix cracks become an extended network for oxygen diffusion, and cause the premature damage of the material. To avoid this process, composites with a sequenced self-healing matrix have been developed and investigated. To resume, the self-healing process consists to consume part of incoming oxygen by sealing the matrix cracks with an oxide phase. In this work, a SiC/[Si-B-C] composite is investigated and a multi-scale approach is used. In a first time, the oxidation rate of each constituent is evaluated and in a second, composite specimens are aged between 450 and 1000°C in different gas mixtures and total pressures. This approach is a good way to better understand the contribution of each element under oxidizing environment and thus the self-healing process.

A corrosão é um processo eletroquímico espontâneo e, sabendo que diversos metais estão sujeitos a este fenômeno, a sua deterioração é inevitável, o que impõe à comunidade científica desafios para retardar tal efeito. A literatura sobre o tema aponta como uma das ações mais recorrentes para alcançar esse retardo a aplicação superficial de películas poliméricas, dentre as quais destaca-se o desenvolvimento de revestimentos inteligentes. A incorporação na tinta de formadores de filmes encapsulados confere ao revestimento a característica de autorreparação, e a escolha de silanos como agentes reticulantes se destaca positivamente, uma vez que o filme gerado pela molécula apresenta caráter hidrofóbico. Nesse contexto, o objetivo deste estudo é verificar, primeiro, a melhor condição de reticulação do silano na presença de radiação ultravioleta e, segundo, se a adição de microcápsulas de poli(ureia-formaldeído-melamina) contendo metacriloxissilano em uma tinta epóxi base solvente confere a este revestimento proteção contra a corrosão, pelo efeito de autorreparação. Para isso, estudou-se a cinética de polimerização do formador de filme e o seu encapsulamento em microcápsulas de poli(ureia-formaldeído-melamina). Determinada a melhor condição de encapsulamento, corpos de prova de aço carbono foram pintados com a tinta contendo as microcápsulas produzidas. O efeito de autorreparação - desencadeado pela ruptura das microcápsulas ao se provocar um defeito mecânico no revestimento - foi comprovado pelas técnicas de espectroscopia de impedância eletroquímica (EIE), técnica de varredura por eletrodo vibratório (SVET) e por ensaio acelerado de corrosão em câmara de névoa salina. / Corrosion is a spontaneous electrochemical process and, knowing that several metals are subjected to this phenomenon, its deterioration is inevitable, which imposes challenges for scientific community to delay this effect. The literature on this subject points out, as one of the most recurrent actions to achieve this delay, the superficial application of polymer films, which stands out the development of smart coatings with self-healing properties. The incorporation of encapsulated film formers gives to coatings the self-healing ability, and the choice of silanes as film-forming agent stands out positively since the film has a hydrophobic character. In this context, the aims of this study are, firstly, verify the best crosslinking condition of silane induced by UV light and, secondly, investigate whether the addition of poly(urea-formaldehyde-melamine) microcapsules containing methacryloxysilane into the solvent-based epoxy coating brings protection to this coating against corrosion by self-healing effect. For this purpose, the polymerization kinetics of the film former by ultraviolet radiation and their encapsulation in poly(urea-formaldehyde-melamine) microcapsules were studied. Given the best encapsulation condition, carbon steel panels were coated with the self-healing paint. The self-healing effect - triggered by the rupture of the microcapsules caused by an induced mechanical defect in the coating - was demonstrated by techniques as electrochemical impedance spectroscopy (EIS), scanning vibrating electrode technique (SVET) and by accelerated corrosion tests in salt spray chamber.

The present work is devoted to establishing of a new generation of self-healing anti-corrosion coatings for protection of metals. The concept of self-healing anticorrosion coatings is based on the combination of the passive part, represented by the matrix of conventional coating, and the active part, represented by micron-sized capsules loaded with corrosion inhibitor. Polymers were chosen as the class of compounds most suitable for the capsule preparation. The morphology of capsules made of crosslinked polymers, however, was found to be dependent on the nature of the encapsulated liquid. Therefore, a systematic analysis of the morphology of capsules consisting of a crosslinked polymer and a solvent was performed. Three classes of polymers such as polyurethane, polyurea and polyamide were chosen. Capsules made of these polymers and eight solvents of different polarity were synthesized via interfacial polymerization. It was shown that the morphology of the resulting capsules is specific for every polymer-solvent pair. Formation of capsules with three general types of morphology, such as core-shell, compact and multicompartment, was demonstrated by means of Scanning Electron Microscopy. Compact morphology was assumed to be a result of the specific polymer-solvent interactions and be analogues to the process of swelling. In order to verify the hypothesis, pure polyurethane, polyurea and polyamide were synthesized; their swelling behavior in the solvents used as the encapsulated material was investigated. It was shown that the swelling behavior of the polymers in most cases correlates with the capsules morphology. Different morphologies (compact, core-shell and multicompartment) were therefore attributed to the specific polymer-solvent interactions and discussed in terms of “good” and “poor” solvent. Capsules with core-shell morphology are formed when the encapsulated liquid is a “poor” solvent for the chosen polymer while compact morphologies are formed when the solvent is “good”. Multicompartment morphology is explained by the formation of infinite networks or gelation of crosslinked polymers. If gelation occurs after the phase separation in the system is achieved, core-shell morphology is present. If gelation of the polymer occurs far before crosslinking is accomplished, further condensation of the polymer due to the crosslinking may lead to the formation of porous or multicompartment morphologies. It was concluded that in general, the morphology of capsules consisting of certain polymer-solvent pairs can be predicted on the basis of polymer-solvent behavior. In some cases, the swelling behavior and morphology may not match. The reasons for that are discussed in detail in the thesis. The discussed approach is only capable of predicting capsule morphology for certain polymer-solvent pairs. In practice, the design of the capsules assumes the trial of a great number of polymer-solvent combinations; more complex systems consisting of three, four or even more components are often used. Evaluation of the swelling behavior of each component pair of such systems becomes unreasonable. Therefore, exploitation of the solubility parameter approach was found to be more useful. The latter allows consideration of the properties of each single component instead of the pair of components. In such a manner, the Hansen Solubility Parameter (HSP) approach was used for further analysis. Solubility spheres were constructed for polyurethane, polyurea and polyamide. For this a three-dimensional graph is plotted with dispersion, polar and hydrogen bonding components of solubility parameter, obtained from literature, as the orthogonal axes. The HSP of the solvents are used as the coordinates for the points on the HSP graph. Then a sphere with a certain radius is located on a graph, and the “good” solvents would be located inside the sphere, while the “poor” ones are located outside. Both the location of the sphere center and the sphere radius should be fitted according to the information on polymer swelling behavior in a number of solvents. According to the existing correlation between the capsule morphology and swelling behavior of polymers, the solvents located inside the solubility sphere of a polymer give capsules with compact morphologies. The solvents located outside the solubility sphere of the solvent give either core-shell or multicompartment capsules in combination with the chosen polymer. Once the solubility sphere of a polymer is found, the solubility/swelling behavior is approximated to all possible substances. HSP theory allows therefore prediction of polymer solubility/swelling behavior and consequently the capsule morphology for any given substance with known HSP parameters on the basis of limited data. The latter makes the theory so attractive for application in chemistry and technology, since the choice of the system components is usually performed on the basis of a large number of different parameters that should mutually match. Even slight change of the technology sometimes leads to the necessity to find the analogue of this or that solvent in a sense of solvency but carrying different chemistry. Usage of the HSP approach in this case is indispensable. In the second part of the work examples of the HSP application for the fabrication of capsules with on-demand-morphology are presented. Capsules with compact or core-shell morphology containing corrosion inhibitors were synthesized. Thus, alkoxysilanes possessing long hydrophobic tail, combining passivating and water-repelling properties, were encapsulated in polyurethane shell. The mechanism of action of the active material required core-shell morphology of the capsules. The new hybrid corrosion inhibitor, cerium diethylhexyl phosphate, was encapsulated in polyamide shells in order to facilitate the dispersion of the substance and improve its adhesion to the coating matrix. The encapsulation of commercially available antifouling agents in polyurethane shells was carried out in order to control its release behavior and colloidal stability. Capsules with compact morphology made of polyurea containing the liquid corrosion inhibitor 2-methyl benzothiazole were synthesized in order to improve the colloidal stability of the substance. Capsules with compact morphology allow slower release of the liquid encapsulated material compared to the core-shell ones. If the “in-situ” encapsulation is not possible due to the reaction of the oil-soluble monomer with the encapsulated material, a solution was proposed: loading of the capsules should be performed after monomer deactivation due to the accomplishment of the polymerization reaction. Capsules of desired morphologies should be preformed followed by the loading step. In this way, compact polyurea capsules containing the highly effective but chemically active corrosion inhibitors 8-hydroxyquinoline and benzotriazole were fabricated. All the resulting capsules were successfully introduced into model coatings. The efficiency of the resulting “smart” self-healing anticorrosion coatings on steel and aluminium alloy of the AA-2024 series was evaluated using characterization techniques such as Scanning Vibrating Electron Spectroscopy, Electrochemical Impedance Spectroscopy and salt-spray chamber tests. / In Anlehnung an den Selbstheilungsmechanismus der menschlichen Haut entwickeln wir ein innovatives Verfahren zur Funktionalisierung von Korrosionsschutzbeschichtungen, um auch diese in die Lage zu versetzen Beschädigungen selbstständig „auszuheilen“. Dazu werden winzige Mikro- und Nanobehälter mit aktiven Substanzen (z. B. Korrosionshemmstoffen, Versiegelungsmitteln, Bioziden etc.) befüllt und anschließend in eine Korrosionsschutzbeschichtung eingebettet. Kommt es nun im Zeitablauf zu korrosionsauslösenden Beschädigungen der Schutzbeschichtung (z. B. durch Kratzer oder Risse) werden an der Defektstelle die eingebetteten Behälter zerstört und aktiv wirkende Gegensubstanzen freigesetzt. Dadurch wird die verletzte Stelle sofort wieder verschlossen und die Korrosionsgefahr eliminiert. Der entscheidende Vorteil derart funktionalisierter Schutzbeschichtungen ist ihre aktive Rückkopplung mit dem Korrosionsauslöser: Die aktive Schutzsubstanz wird nur an der Defektstelle und nur in der zur Korrosionsvermeidung erforderlichen Menge freigegeben. Somit werden eine länger anhaltende Wirkdauer sowie eine deutlich höhere Nachhaltigkeit der Beschichtungen ermöglicht. Dieses „intelligente Verhalten“ der neuen aktiven Korrosionsschutzbeschichtungen ist nur dank ihrer innovativen Mikrostruktur möglich. Die winzigen Mikro- und Nanobehälter beinhalten nicht nur aktive Substanzen in ihrem Inneren sondern besitzen auch eine intelligent konstruierte Hüllenstruktur, deren Durchlässigkeit sich je nach Art des Korrosionsauslösers ändert. Wird die eingekapselte aktive Substanz freigesetzt, fängt diese sofort an gegen die korrosionsverursachenden Einflüsse zu wirken. Ist die Gefahr beseitigt verringert sich die Durchlässigkeit der Behälterhülle wieder. Diese bedingte Reversibilität zwischen geschlossenem und geöffnetem Zustand des Behälters sorgt für einen sehr sparsamen Verbrauch der aktiven Substanz und für die stark verbesserte Schutzwirkung darauf basierender Antikorrosionsbeschichtungen. Diese Arbeit befasst sich mit dem Aufbau polymerer Kern-Schale-Mikrokapseln, die entsprechende Korrosionsinhibitoren und Biocide enthalten. Der Morphologie wird für zahlreiche Lösungsmittel und Polymere mit Hilfe der Hansen-Löslichkeitsparameter in guter Übereinstimmung mit elektronenmikroskopischen Experimenten beschrieben. Die Wirkungsweise in technischen Beschichtungen wird quantifiziert anhand von elektrochemischer Impedanzspektroskopie, Rastervibrationssondenmessungen und industrienahen Testverfahren.