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31	REACTION PROCESSING AND CHARACTERIZATION OF ALUMINUM OXIDE/CHROMIUM CERAMIC/METAL COMPOSITES Camilla K McCormack (17538078) 03 December 2023 (has links) <p dir="ltr">To decrease the use of fossil fuels that generate greenhouse gases, there has been a push to find alternative processes for electricity generation. An attractive renewable alternative is to use solar-thermal energy for grid level electricity production. One method used to generate electricity from the conversion of solar-thermal energy is concentrated solar power (CSP) via the power tower paradigm, which involves an array of mirrors that concentrate sunlight to a spot on a tower. The light heats up a heat transfer fluid which later transfers the thermal energy to a working fluid that expands so as to spin a turbine to generate electricity. Current CSP plants have a peak operation temperature of 550℃, but improvements to the heat exchanger are integral to increasing the peak operation temperature of such plants to a 750℃ target. Ceramic/metal composites (cermets) have been proposed for use as heat exchangers in these CSP plants due to the creep resistance of the ceramic component and toughness of the metal component. One potential material that has an attractive combination of properties for this application is the alumina/chromium (Al2O3/Cr) cermet, given the rigidity and creep resistance of the Al2O3 component and the high-temperature toughness of the Cr phase. Compared to other oxidation-resistant oxide/metal cermets, the Al2O3 and Cr components of this cermet have a relatively close average linear thermal expansion match from 25℃ to 750℃, which is advantageous due to the thermal gradients and thermal cycling of the heat exchanger during operation.</p><p dir="ltr">In this dissertation, the Al2O3/Cr cermet was produced via reaction forming (RF) or reactive melt infiltration (RMI). The RF method involves the reaction of Cr2O3 and Al constituent powder mixtures at high temperature and modest pressures to obtain dense Al2O3/Cr plates. The RMI method involves immersing a shaped porous Cr2O3 preform into an Al or Al-Cr alloy bath to infiltrate and react to form Al2O3/Al-Cr plates. For both methods, the plate microstructure was analyzed for the various reaction conditions. The adiabatic temperature increase for the reaction between Cr2O3 and Al liquid or Al-Cr liquid alloys was calculated. Thermal properties (linear coefficient of thermal expansion, heat capacity, thermal diffusivity, thermal conductivity) and mechanical properties for the RF Al2O3/Cr plates were also measured. Lastly, the reaction kinetics between dense, polycrystalline Cr2O3 and a liquid Al-35at% Cr alloy were experimentally determined at various temperatures and compared to models based on different rate-limiting steps.</p> Composite and hybrid materials Ceramics -- Research metals (> 1 mechanical testing results Concentrated Solar Power Plant composites (< Cermets Microstructure characterization results thermodynamic analysis used Hardness testing Density analysis rate limiting step
32	Analysis of a novel thermoelectric generator in the built environment Lozano, Adolfo 05 October 2011 (has links) This study centered on a novel thermoelectric generator (TEG) integrated into the built environment. Designed by Watts Thermoelectric LLC, the TEG is essentially a novel assembly of thermoelectric modules whose required temperature differential is supplied by hot and cold streams of water flowing through the TEG. Per its recommended operating conditions, the TEG nominally generates 83 Watts of electrical power. In its default configuration in the built environment, solar-thermal energy serves as the TEG’s hot stream source and geothermal energy serves as its cold stream source. Two systems-level, thermodynamic analyses were performed, which were based on the TEG’s upcoming characterization testing, scheduled to occur later in 2011 in Detroit, Michigan. The first analysis considered the TEG coupled with a solar collector system. A numerical model of the coupled system was constructed in order to estimate the system’s annual energetic performance. It was determined numerically that over the course of a sample year, the solar collector system could deliver 39.73 megawatt-hours (MWh) of thermal energy to the TEG. The TEG converted that thermal energy into a net of 266.5 kilowatt-hours of electricity in that year. The second analysis focused on the TEG itself during operation with the purpose of providing a preliminary thermodynamic characterization of the TEG. Using experimental data, this analysis found the TEG’s operating efficiency to be 1.72%. Next, the annual emissions that would be avoided by implementing the zero-emission TEG were considered. The emission factor of Michigan’s electric grid, RFCM, was calculated to be 0.830 tons of carbon dioxide-equivalent (CO2e) per MWh, and with the TEG’s annual energy output, it was concluded that 0.221 tons CO2e would be avoided each year with the TEG. It is important to note that the TEG can be linearly scaled up by including additional modules. Thus, these benefits can be multiplied through the incorporation of more TEG units. Finally, the levelized cost of electricity (LCOE) of the TEG integrated into the built environment with the solar-thermal hot source and passive ground-based cold source was considered. The LCOE of the system was estimated to be approximately $8,404/MWh, which is substantially greater than current generation technologies. Note that this calculation was based on one particular configuration with a particular and narrow set of assumptions, and is not intended to be a general conclusion about TEG systems overall. It was concluded that while solar-thermal energy systems can sustain the TEG, they are capital-intensive and therefore not economically suitable for the TEG given the assumptions of this analysis. In the end, because of the large costs associated with the solar-thermal system, waste heat recovery is proposed as a potentially more cost-effective provider of the TEG’s hot stream source. / text Thermoelectric generator TEG Novel thermoelectric generator Thermoelectrics Thermoelectric effect Thermoelectric modules Thermoelectric device Patent application Hot stream source Cold stream source EIA EERE Systems-level analysis Energy balance Control volume analysis Thermodynamic analysis Insolation data Insolation incident on a panel Incident insolation Extraterrestrial insolation NREL Ambient temperature data NOAA Renewable energy sources Energy generation technology Electricity generation technology Thermal energy Coupled system Emissions Greenhouse gas GHG Emissions analysis Zero-emission Emissions avoided Emission factor EF Reliability First Corporation RFC Built environment Integrated into the built environment Solar-thermal energy Solar collector system Photovoltaic thermal PVT panel Thermal storage tank Geothermal energy Geothermal heat pump GHP Ground source heat pump GSHP Numerical analysis Numerical model MATLAB Finite-difference Euler explicit Electric grid Annual energetic performance Annual electricity generation Operating efficiency System efficiency Thermodynamic characterization Economic analysis Levelized cost of energy LCOE Waste heat recovery Carbon dioxide equivalent CO2e Capital costs Installed costs Operating and maintenance costs

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REACTION PROCESSING AND CHARACTERIZATION OF ALUMINUM OXIDE/CHROMIUM CERAMIC/METAL COMPOSITES

Analysis of a novel thermoelectric generator in the built environment