Enhancing performance of power electronics converters has always been an interesting topic in the power electronics community. Over the years, researchers and engineers are developing new high performance component, novel converter topologies, smart control methods and optimal design procedures to improve the efficiency, power density, reliability and reducing the cost. Besides pursuing high performance, researchers and engineers are striving to modularize the power electronics converters, which provides redundancy, flexibility and standardization to the end users. The trend of modularization has been seen in photovoltaic inverters, telecommunication power supplies, and recently, HVDC applications. A systematic optimal design approach for modular power converters is developed in this dissertation. The converters are developed for aerospace applications where there are stringent requirement on converter form factor, loss dissipation, thermal management and electromagnetic interference (EMI) performance. This work proposed an optimal design approach to maximize the nominal power of the power converters considering all the constraints, which fully reveals the power processing potential. Specifically, this work studied three-phase active front-end converter, three-phase isolated ac/dc converter and inverter. The key models (with special attention paid to semiconductor switching loss model), detailed design procedures and key design considerations are elaborated. With the proposed design framework, influence of key design variables, e.g. converter topology, switching frequency, etc. is thoroughly studied. Besides optimal design procedure, control issues in paralleling modular converters are discussed. A master-slave control architecture is used. The slave controllers not only follow the command broadcasted by the master controller, but also synchronize the high frequency clock to the master controller. The control architecture eliminates the communication between the slave controllers but keeps paralleled modules well synchronized, enabling a fully modularized design. Furthermore, the implementation issues of modularity are discussed. Although modularizing converters under form factor constraints adds flexibility to the system, it limits the design space by forbidding oversized components. This work studies the influence of the form factor by exploring the maximal nominal power of a double-sized converter module and comparing it with that of two paralleled modules. The tradeoff between modularity and performance is revealed by this study. Another implementation issue is related to EMI. Scaling up system capacity by paralleling converter modules induces EMI issues in both signal level and system level. This work investigates the mechanisms and provides solutions to the EMI problems. / Ph. D. / As penetration of power electronics technologies in electric power delivery keeps increasing, performance of power electronics converters becomes a key factor in energy delivery efficacy and sustainability. Enhancing performance of power electronics converters reduces footprint, energy waste and delivery cost, and ultimately, promoting a sustainable energy use. Over the years, researchers and engineers are developing new technologies, including high performance component, novel converter topologies, smart control methods and optimal design procedures to improve the efficiency, power density, reliability and reducing the cost of power electronics converters. Besides pursuing high performance, researchers and engineers are striving to modularize the power electronics converters, enabling power electronics converters to be used in a “plug-and-play” fashion. Modularization provides redundancy, flexibility and standardization to the end users. The trend of modularization has been seen in applications that process electric power from several Watts to Megawatts. This dissertation discusses the design framework for incorporating modularization into existing converter design procedure, synergically achieving performance optimization and modularity. A systematic optimal design approach for modular power converters is developed in this dissertation. The converters are developed for aerospace applications where there is stringent v requirement on converter dimensions, loss dissipation, and thermal management. Besides, to ensure stable operation of the onboard power system, filters comprising of inductors and capacitors are necessary to reduce the electromagnetic interference (EMI). Owning to the considerable weight and size of the inductors and capacitors, filter design is one of the key component in converter design. This work proposed an optimal design approach that synergically optimizes performance and promotes modularity while complying with the entire aerospace requirement. Specifically, this work studied three-phase active front-end converter, three-phase isolated ac/dc converter and three-phase inverter. The key models, detailed design procedures and key design considerations are elaborated. Experimental results validate the design framework and key models, and demonstrates cutting-edge converter performance. To enable a fully modularized design, control of modular converters, with focus on synchronizing the modular converters, is discussed. This work proposed a communication structure that minimizes communication resources and achieves seamless synchronization among multiple modular converters that operate in parallel. The communication scheme is demonstrated by experiments. Besides, the implementation issues of modularity are discussed. Although modularizing converters under form factor constraints adds flexibility to the system, it limits the design space by forbidding oversized components. This work studies the impact of modularity by comparing performance of a double-sized converter module with two paralleled modules. The tradeoff between modularity and performance is revealed by this study.

Ultra low power wireless sensors and sensor systems are of increasing interest in a variety of applications ranging from structural health monitoring to industrial process control. Electrochemical batteries have thus far remained the primary energy sources for such systems despite the finite associated lifetimes imposed due to limitations associated with energy density. However, certain applications (such as implantable biomedical electronic devices and tire pressure sensors) require the operation of sensors and sensor systems over significant periods of time, where battery usage may be impractical and add cost due to the requirement for periodic re-charging and/or replacement. In order to address this challenge and extend the operational lifetime of wireless sensors, there has been an emerging research interest on harvesting ambient vibration energy. Vibration energy harvesting is a technology that generates electrical energy from ambient kinetic energy. Despite numerous research publications in this field over the past decade, low power density and variable ambient conditions remain as the key limitations of vibration energy harvesting. In terms of the piezoelectric transducers, the open-circuit voltage is usually low, which limits its power while extracted by a full-bridge rectifier. In terms of the interface circuits, most reported circuits are limited by the power efficiency, suitability to real-world vibration conditions and system volume due to large off-chip components required. The research reported in this thesis is focused on increasing power output of piezoelectric transducers and power extraction efficiency of interface circuits. There are five main chapters describing two new design topologies of piezoelectric transducers and three novel active interface circuits implemented with CMOS technology. In order to improve the power output of a piezoelectric transducer, a series connection configuration scheme is proposed, which splits the electrode of a harvester into multiple equal regions connected in series to inherently increase the open-circuit voltage generated by the harvester. This topology passively increases the rectified power while using a full-bridge rectifier. While most of piezoelectric transducers are designed with piezoelectric layers fully covered by electrodes, this thesis proposes a new electrode design topology, which maximizes the raw AC output power of a piezoelectric harvester by finding an optimal electrode coverage. In order to extract power from a piezoelectric harvester, three active interface circuits are proposed in this thesis. The first one improves the conventional SSHI (synchronized switch harvesting on inductor) by employing a startup circuitry to enable the system to start operating under much lower vibration excitation levels. The second one dynamically configures the connection of the two regions of a piezoelectric transducer to increase the operational range and output power under a variety of excitation levels. The third one is a novel SSH architecture which employs capacitors instead of inductors to perform synchronous voltage flip. This new architecture is named as SSHC (synchronized switch harvesting on capacitors) to distinguish from SSHI rectifiers and indicate its inductorless architecture.