Submitted by Luciana Ferreira (lucgeral@gmail.com) on 2018-05-15T11:16:07Z No. of bitstreams: 2 Dissertação - Stéfany Mayara Ferreira de Rezende - 2018.pdf: 31211798 bytes, checksum: d3b61dc015a1246e10bf60722a5f9520 (MD5) license_rdf: 0 bytes, checksum: d41d8cd98f00b204e9800998ecf8427e (MD5) / Approved for entry into archive by Luciana Ferreira (lucgeral@gmail.com) on 2018-05-15T12:25:45Z (GMT) No. of bitstreams: 2 Dissertação - Stéfany Mayara Ferreira de Rezende - 2018.pdf: 31211798 bytes, checksum: d3b61dc015a1246e10bf60722a5f9520 (MD5) license_rdf: 0 bytes, checksum: d41d8cd98f00b204e9800998ecf8427e (MD5) / Made available in DSpace on 2018-05-15T12:25:45Z (GMT). No. of bitstreams: 2 Dissertação - Stéfany Mayara Ferreira de Rezende - 2018.pdf: 31211798 bytes, checksum: d3b61dc015a1246e10bf60722a5f9520 (MD5) license_rdf: 0 bytes, checksum: d41d8cd98f00b204e9800998ecf8427e (MD5) Previous issue date: 2018-04-02 / Fundação de Amparo à Pesquisa do Estado de Goiás - FAPEG / There are several techniques used for the manufacture of three-dimensional models, but due to their ease of use, material extrusion has been widely applied in specific areas, since such as engineering as personal use. Such factors indicate that in the coming years many of the everyday plastic products commonly produced by conventional methods will be replaced by home printed objects in order to minimize costs and customization. Thus, knowing the influence of the process parameters is fundamental for the good performance of the products made by this technology. Thus, this work is dedicated to the study of the mechanical properties of parts constructed by material extrusion and the influence of parameters of the material and the printing process on the final characteristics of the produced object. A brief review of the literature is carried out in order to know the mechanical properties already identified and which methods are most used. It has been identified that the mechanical properties of the printed pieces are significantly affected by the printing orientation and airgap parameters. An experimental approach is used, aiming to evaluate the influence of parameters, shape and fill percentage, on the mechanical strength of the made objects. In addition, an initial and introductory study was carried out in order to analyze the functional characteristics of a prosthesis made by additive manufacture. The accomplishment of the same, aims to identify the limitations of the device and to provide future improvements. / Diversas são as técnicas utilizadas para a manufatura de modelos tridimensionais, contudo em virtude de sua facilidade de uso, a impressão 3D por extrusão de material tem sido largamente empregada, desde em áreas específicas como medicina como para uso pessoal. Tais fatores indicam, que nos próximos anos, muitos dos produtos plásticos de uso cotidiano, comumente produzidos por métodos convencionais, serão substituídos por objetos impressos em casa, tendo em vista a minimização de custos e a customização. Voltando-se para a ampliação da aplicabilidade da impressão 3D em engenharia, é fundamental conhecer a influência dos parâmetros de processo de modo a assegurar o bom desempenho dos produtos confeccionados por esta tecnologia. Dessa forma, este trabalho dedica-se ao estudo das propriedades mecânicas de peças construídas por extrusão de material e a influência de parâmetros do material e do processo de impressão, nas características finais do objeto produzido. Uma breve revisão da literatura é realizada visando conhecer as propriedades mecânicas identificadas e quais os métodos mais empregados. Foi identificado que a orientação de impressão e o entretramas afetam relevantemente as propriedades mecânicas da peça impressa. Por outro lado, uma abordagem experimental também é utilizada objetivando avaliar a influência dos parâmetros, forma e porcentagem de preenchimento, na resistência mecânica dos objetos confeccionados. Além disso, foi efetuado um estudo inicial e introdutório tendo em vista analisar as características funcionais de uma prótese de mão confeccionada por manufatura aditiva. A realização do mesmo, visa identificar as limitações do dispositivo e propiciar melhorias futuras. Additive Manufacturing

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O crescimento na geração de rejeitos de equipamentos elétricos e eletrônicos (REEE), legislações mais rigorosas e o valor agregado destes materiais incentivam o desenvolvimento de tecnologias de reciclagem. Contudo, a reciclagem dos componentes poliméricos dos REEE (CP-REEE) precisa superar desafios como a degradação durante o uso e reprocessamento, a presença de diferentes aditivos nos rejeitos e a depreciação de propriedades causada pela mistura não controlada de polímeros. Assim, o objetivo deste trabalho foi desenvolver um estudo sobre a reciclagem mecânica na forma de blendas poliméricas de rejeitos do copolímero acrilonitrila-butadieno-estireno (ABS) e do poliestireno de alto impacto (HIPS), empregando agentes compatibilizantes. No desenvolvimento do trabalho foram realizadas a caracterização dos CP-REEE, análise das propriedades mecânicas, químicas, térmicas e morfológicas dos polímeros e das blendas de ABS/HIPS nas proporções de 1:3, 1:1 e 3:1 com variações na composição dos polímeros reciclados e virgens e por fim, realizado um estudo do envelhecimento foto-oxidativo acelerado de uma blenda ABS/HIPS. Os resultados mostraram que os polímeros ABS e HIPS reciclados ainda apresentam boas propriedades mecânicas e que a presença de agentes compatibilizantes provoca o aumento da tenacidade nas blendas ABS/HIPS. A incorporação de polímeros virgens nos materiais reciclados não promove ganho significativo nas propriedades mecânicas das blendas. Blendas com até 50% de ABS demonstraram ter propriedades próximas às do HIPS, enquanto as blendas com altos teores de ABS não alcançaram valores de propriedades mecânicas similares aos do ABS virgem. O comportamento das propriedades das blendas virgens e recicladas frente ao envelhecimento fotoquímico foi similar, indicando que o material reciclado apresenta grande potencial para aplicações. O estudo de blendas ABS/HIPS de CP-REEE demonstra que o controle da composição das blendas definem a sua aplicação. / The growth in waste electrical and electronic equipment (WEEE) generation, directives more stringent and the aggregate value presents in these waste are encouraging the development of recycling technologies. However, recycling of polymeric components from WEEE (PC-WEEE) must overcome challenges such as degradation during use and reprocessing, the presence of various additives in the waste and the depreciation of properties caused by uncontrolled polymers mixture. The aim of this work was to develop a study of the mechanical recycling in the form blends with of polymeric waste of acrylonitrile-butadiene-styrene copolymer blends (ABS) and high impact polystyrene (HIPS) using compatibilizers. During the study was carried out the characterization of the PCWEEE and mechanical, chemical, thermal and morphological analysis of the polymers and the ABS / HIPS blends in proportions of 1:3, 1:1 and 3:1 with recycled and virgin polymers, as well as a study of the accelerated photo-oxidative aging of the ABS/HIPS blends. The results showed that ABS and HIPS recycled polymers still have good mechanical properties and the presence of compatibilization agents leads to increased toughness in ABS/HIPS blends. The incorporation of virgin polymers in recycled materials does not promote significant gain in the mechanical properties of the blends. Blends with up to 50% ABS have demonstrated to be closer to the HIPS, while blends with high content of ABS did not reach values of mechanical properties similar to the virgin ABS. The mechanical properties of virgin and recycled blends during the photochemical aging were similar, indicating that the recycled material has great potential for applications. The study of ABS/HIPS blends from PC-WEEE demonstrated that control of the blend composition establish their applications.

O crescimento na geração de rejeitos de equipamentos elétricos e eletrônicos (REEE), legislações mais rigorosas e o valor agregado destes materiais incentivam o desenvolvimento de tecnologias de reciclagem. Contudo, a reciclagem dos componentes poliméricos dos REEE (CP-REEE) precisa superar desafios como a degradação durante o uso e reprocessamento, a presença de diferentes aditivos nos rejeitos e a depreciação de propriedades causada pela mistura não controlada de polímeros. Assim, o objetivo deste trabalho foi desenvolver um estudo sobre a reciclagem mecânica na forma de blendas poliméricas de rejeitos do copolímero acrilonitrila-butadieno-estireno (ABS) e do poliestireno de alto impacto (HIPS), empregando agentes compatibilizantes. No desenvolvimento do trabalho foram realizadas a caracterização dos CP-REEE, análise das propriedades mecânicas, químicas, térmicas e morfológicas dos polímeros e das blendas de ABS/HIPS nas proporções de 1:3, 1:1 e 3:1 com variações na composição dos polímeros reciclados e virgens e por fim, realizado um estudo do envelhecimento foto-oxidativo acelerado de uma blenda ABS/HIPS. Os resultados mostraram que os polímeros ABS e HIPS reciclados ainda apresentam boas propriedades mecânicas e que a presença de agentes compatibilizantes provoca o aumento da tenacidade nas blendas ABS/HIPS. A incorporação de polímeros virgens nos materiais reciclados não promove ganho significativo nas propriedades mecânicas das blendas. Blendas com até 50% de ABS demonstraram ter propriedades próximas às do HIPS, enquanto as blendas com altos teores de ABS não alcançaram valores de propriedades mecânicas similares aos do ABS virgem. O comportamento das propriedades das blendas virgens e recicladas frente ao envelhecimento fotoquímico foi similar, indicando que o material reciclado apresenta grande potencial para aplicações. O estudo de blendas ABS/HIPS de CP-REEE demonstra que o controle da composição das blendas definem a sua aplicação. / The growth in waste electrical and electronic equipment (WEEE) generation, directives more stringent and the aggregate value presents in these waste are encouraging the development of recycling technologies. However, recycling of polymeric components from WEEE (PC-WEEE) must overcome challenges such as degradation during use and reprocessing, the presence of various additives in the waste and the depreciation of properties caused by uncontrolled polymers mixture. The aim of this work was to develop a study of the mechanical recycling in the form blends with of polymeric waste of acrylonitrile-butadiene-styrene copolymer blends (ABS) and high impact polystyrene (HIPS) using compatibilizers. During the study was carried out the characterization of the PCWEEE and mechanical, chemical, thermal and morphological analysis of the polymers and the ABS / HIPS blends in proportions of 1:3, 1:1 and 3:1 with recycled and virgin polymers, as well as a study of the accelerated photo-oxidative aging of the ABS/HIPS blends. The results showed that ABS and HIPS recycled polymers still have good mechanical properties and the presence of compatibilization agents leads to increased toughness in ABS/HIPS blends. The incorporation of virgin polymers in recycled materials does not promote significant gain in the mechanical properties of the blends. Blends with up to 50% ABS have demonstrated to be closer to the HIPS, while blends with high content of ABS did not reach values of mechanical properties similar to the virgin ABS. The mechanical properties of virgin and recycled blends during the photochemical aging were similar, indicating that the recycled material has great potential for applications. The study of ABS/HIPS blends from PC-WEEE demonstrated that control of the blend composition establish their applications.

The growing demand in portable and compact consumer devices and appliances has resulted in the need for the miniaturisation of electronic components. These miniaturised electronic components are sensitive and susceptible to damage by voltages as low as 20V. Electrically conductive styrenic thermoplastics are widely used in electronic packaging applications to protect these sensitive electronic components against electro-static discharge (ESD) during manufacturing, assembly, storage and shipping. Such ESD applications often require the optimal volume resistance range of ≥ 1.0x105 to < 1.0x108 Ω. The best known method to render styrenic thermoplastics conductive is by the incorporation of conductive fillers, such as carbon black but the main limitation is the difficulty in controlling the conductivity level due to the steep percolation curve. Thus the aim of this research is to develop electrically conductive styrenic thermoplastics by blending several styrenic resins with polymeric conductive additives to achieve optimal volume resistance range for ESD applications with the ease in controlling the conductivity level.

Polyethylene (PE) resins being non-polar in nature and having a high degree of crystallinity have limited miscibility and compatibility when blended with polar polymers. The miscibility and compatibility of these blends are generally worsened when they are prepared by direct injection moulding without a precompounding process. Such situations are commonly encountered in particular by polymer converters when blending colour and/or additive concentrates, commonly known as masterbatches. Typically, masterbatches are mixtures containing high loading of pigments and/or additives predispersed in a suitable solid vehicle (commonly known as carrier) such as a polyethylene resin. These masterbatches are usually used for the colouration of a wide range of polymers and the carrier used must therefore be compatible with these matrix (host) polymers. The preliminary stage of this study involved the investigation of the properties of blends based on high density polyethylene (HDPE) and a range of engineering thermoplastics (ABS, PC, PBT, PA6), prepared by injection moulding. Five different types of compatibilisers namely, ethylene-vinyl acetate (EVA) copolymer, ethylene-methyl acrylate (EMA) copolymer, ethylene-glycidyl methacrylate (E-GMA) copolymer, ethylene-methyl acrylateglycidyl methacrylate (E-MA-GMA) terpolymer and maleic anhydride grafted HDPE (HDPE-g-MAH) copolymer were evaluated with respect to their efficiencies in compatibilising HDPE with the four engineering polymers. The pre-compounded HDPE/compatibiliser binary blends at 2 different blend ratios (1:1 and 3:1) were added at 15 wt% concentration to each engineering thermoplastics and test samples were produced directly by injection moulding. Results of mechanical testing and characterisation of the blends showed that glycidyl methacrylate compatibilisers, E-MA-GMA, in particular have the most universal compatibilising effectiveness for a range of engineering thermoplastics including ABS, PC, PBT, and PA6. Blends compatibilised with E-MA-GMA compatibiliser had the best notched impact performance irrespective of matrix polymer type. The presence of an acrylic ester (methyl acrylate) comonomer in E-MA-GMA resulted in increased polarity of the ii compatibiliser leading to improved miscibility with the polar matrix polymers demonstrated by fine blend morphologies, melting point depression and reduction in crystallinity of the HDPE dispersed phase. The second stage of this study involved the reactive modification of HDPE using a low molecular weight di-functional solid diglycidyl ether of bisphenol A (DGEBA) type epoxy resin compatibilised with HDPE-g-MAH in an attempt to improve its compatibility with ABS, PBT and PA6. The maleic anhydride moieties in HDPE-g-MAH served as reactive sites for anchoring the epoxy moieties while the HDPE backbone was miscible with the HDPE resin. An excessive amount of reactive groups resulted in the formation of crosslinked gels while the addition of EVA co-compatibiliser helped in the reduction of gel content and further improved the dispersion of the epoxy. The effectiveness of epoxy grafted HDPE (with and without EVA co-compatibiliser) in compatibilising ABS/HDPE, PBT/HDPE, and PA6/HDPE was investigated by injection moulding of 5 wt% functionalised HDPE with these matrix polymers into test bars for mechanical testing, and characterisation by differential scanning calorimtery (DSC) and optical microscopy. The reactively functionalised HDPE blends, improved the mechanical properties of ABS and PA6 blends especially with EVA as co-compatibiliser. However, the mechanical properties of PBT blends were unmodified by the functionalised HDPE which was believed to be due to end-capping of the PBT chain-ends by ungrafted epoxy resins.

Purpose: This paper will present insight to the methodology and results of the experimental characterization of Acrylonitrile Butadiene Styrene (ABS) using Fused Deposition Modeling (FDM). The work in this research explored the effects of print orientation, surface treatment, and ultraviolet (UV) light degradation with the utilization of Digital Image Correlation (DIC) on ABS tensile specimens. Design/methodology: ABS specimens were printed at three build orientations (flat (0 degrees), 45 degrees, and up-right (90 degrees)). Each of these specimens were treated with three different surface treatments including a control (acrylic paint, Cyanoacrylate, and Diglycidyl Bisphenol A) followed by exposure to UV light to the respective batches. This experiment design will provide tensile direction properties with the effect of thermoset coatings and UV degradation. Dogbone FDM specimens based on ASTM standard D638 type IV were printed on a Stratasys Dimension SST (Soluble Support Technology) 1200es 3D Printer and loaded into a MTS Landmark Servohydraulic Test Systems. Analysis was preformed on the fracture section of the tensile specimens utilized DIC and comparing Ultimate Tensile Strength (UTS) and Ultimate Fracture Strength (UFS). Findings: From the results UV light did not play a large factor in the strength of the specimens. The print orientation showed the largest anisotropic behavior where some specimens experienced as much as a 54% difference in ultimate tensile strength. Thermoset coated specimens experienced a maximum of 2% increase in strength for the Cyanoacrylate and Diglycidyl Bisphenol A specimens where the acrylic paint and natural did not. Several findings were of value when looking at the stress strain plots. Originality/value: This paper provides knowledge to the limited work on print build orientation, thermoset coatings and, UV light on ABS specimens. Very little to no work has been done on these three properties. This paper can serve as the foundation of future work on external applications on ABS plastics.

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The theoretical part is focused on evaluation of chosen ?essential? plastics used in the car industry. The principles of construction and proportioning of plastic components, basic conception of injection moulding and measuration follow. Another section of the theoretical part presents a summary of possible CAD systems, which are used. The practical part is focused on a particular plastic moulding. It includes the main description of a component with its material choice in dependence on the component function. Another section contains evaluation of the component complexity from the viewpoint of moulding, and a possible substitution of constructions, which could be productively simpler, is shown. The whole thesis is completed for better lucidity by pictures, drawings, and mechanical drawings.