In this thesis the effect of an active suspension system versus a passive suspensionsystem utilized on a main battle tank/combat vehicle is studied. The effect oncomfort, mobility, accuracy and power draw is discussed. This is done with thegoal to study and understand if an improvement can be made using active sys-tems. This is done mainly by simulation of a main battle tank/combat vehicle inSimulink/Matlab. The active suspension system chosen was the skyhook suspension system whichwas compared to a regular passive suspension. The results show that the activesuspension system has positive effects on comfort, mobility and accuracy. Thisthesis discusses the viability of such a system. This is done through analysing thepower draw of the active system and through reasoning about use in field situations.Besides comfort, mobility and accuracy, the results also show that in some cases theactive suspension would need more power than the engine can generate. In additionan active suspension system would be very sensitive due to the complexity of thecomponents needed. If it is possible to control the power draw and the sensitivityof an active suspension system it would vastly improve the comfort, mobility andaccuracy of main battle tanks/combat vehicles. / I detta examensarbete undersöks effekten av ett aktivt fjädringssystem kontra ettpassivt fjädringssystem på stridsvagn/stridsfordon. De aspekter som testas är fram-förallt effekten på komfort, mobilitet, träffsäkerhet och energi åtgång. Målet meddetta är att undersöka och förstå om det är möjilgt att genom aktiva system gö-ra en förbättring på systemet. Detta görs genom att i första hand simulera ettstridsfordon i Simulink/Matlab. Det aktiva fjädringssystemet som användes var skyhook fjädringssystemet som isin tur jämfördes med ett vanligt passivt system. I arbetet visas det att ett aktivtfjädrings system skulle ha en positiv effekt på komfort, mobilitet och träffsäkerhet.Utöver dessa resultat så diskuteras även om det är möjligt att använda ett sådantsystem som enda system. Förutom effekten på komfort, mobilitet och träffsäkerhetvisar resultaten att i vissa fall drar det aktiva fjädringssystemet mer energi än vadmotorn kan leverera. En ytterligare aspekt är att ett aktivt fjädringssystem kom-mer vara känsligt på grund av dess komponenters komplexitet. Om det är möjligtatt kontrollera energiåtgången och känsligheten skulle ett aktivt fjädringssystemförbättra komfort, mobilitet och träffsäkerhet för stridsvagnar/stridsfordon.

An Advanced Controller for a Semi-Active Wheelchair Suspension was designed, built and tested. The suspension consisted of a Goodyear 1S3-011 air spring, IQ Valves high speed proportional solenoid valve, and a custom made accumulator. Several controller designs specific to semi-active suspensions were designed and tested. The controllers investigated were skyhook, acceleration driven damping, and a combined control law employing both a dual and single sensor version. The implementation of skyhook control suffered performance degradation from the idealization due to particular elements of hardware, however acceleration driven damping showed a marked and statistically significant improvement over skyhook control, in hardware, by 14%. The combined control laws exhibited as yet unexplained transient behavior that produced results with low confidence in their veracity. All controllers proposed performed better than a conventional oil damper and spring type suspension.

Computer simulation software’s are arguably some of the most convenient and utilized tools for an engineer as it lets them model real phenomena and observe different operations without having to perform the operation physically, thus saving both time and resources. Naturally these tools varies in design depending on their intended area of application and while a large number of them supports modeling of more than one physical domain, it is often cumbersome to attain a functional interaction between them. In spite of this there do exist simulation software that have been specifically developed for effectively integrating several physical domains known as system simulation software’s. One of these are Siemens Simcenter Amesim, a computer simulation software for modeling multi domain mechatronic systems. One company that has recently found an interest in potentially adapting the concept of system simulations into their workflow is BAE Systems Hägglunds, Örnsköldsvik, where a pre-study has previously been conducted in order to define a system requirement specification as well as narrow down the number of promising tools to only a few, with Simcenter Amesim being one of them. The aim of this study is then to evaluate and assess to what degree Simcenter Amesim complies with the requirements specified by the company. The primary source of information in which this analysis will be based upon is through the modeling of two different pilot cases in Simcenter Amesim, an electric driveline as well as the hydraulic component of the active suspension system affiliated with the CV90 vehicle. The electric driveline was developed as a general model featuring a few key functionalities in terms of power setup. This being that two electric motors were to be utilized, one for driving the vehicle forward and the other for steering the vehicle left and right. Powering these two was then an electric generator which by itself was to be powered by an internal combustion engine (ICE). The active suspension system was modeled based on existing schematics and information available through company resources with the ambition of realizing a certain behavior of the system as described by a couple of real tests made. Results from simulations made using the electric driveline model indicates that the model succeeds in fulfilling its fundamental functionality. Through plain throttle and steering inputs the corresponding vehicle is able to move about in a simple and predictable fashion with data also showcasing realistic behavior in terms of velocity evolution and power generation. The hydraulic model of the CV90 active suspension system furthermore appears to replicate the behavior of the actual suspension system fairly well based on the real test data available. Analogous with both models however is the fact that they are rather primitive in their current state. The electric driveline model lacks some of the finesses and functionalities that are included in modern driveline systems, mostly coupled to the component steering and feedback system which is more arbitrarily implemented in this model. As for the hydraulic suspension system it would be beneficial to continue develop the model through further evaluation using more real life test data.

Hunting is a very common instability exhibited by rail vehicles operating at high speeds. The hunting phenomenon is a self excited lateral oscillation that is produced by the forward speed of the vehicle and the wheel-rail interactive forces that result from the conicity of the wheel-rail contours and the friction-creep characteristics of the wheel-rail contact geometry. Hunting can lead to severe ride discomfort and eventual physical damage to wheels and rails. A comprehensive study of the lateral stability of a single wheelset, a single truck, and the complete rail vehicle has been performed. This study investigates bifurcation phenomenon and limit cycles in rail vehicle dynamics. Sensitivity of the critical hunting velocity to various primary and secondary stiffness and damping parameters has been examined. This research assumes the rail vehicle to be moving on a smooth, level, and tangential track, and all parts of the rail vehicle to be rigid. Sources of nonlinearities in the rail vehicle model are the nonlinear wheel-rail profile, the friction-creep characteristics of the wheel-rail contact geometry, and the nonlinear vehicle suspension characteristics. This work takes both single-point and two-point wheel-rail contact conditions into account. The results of the lateral stability study indicate that the critical velocity of the rail vehicle is most sensitive to the primary longitudinal stiffness. A method has been developed to eliminate hunting behavior in rail vehicles by increasing the critical velocity of hunting beyond the operational speed range. This method involves the semi-active control of the primary longitudinal stiffness using the wheelset yaw displacement. This approach is seen to considerably increase the critical hunting velocity. / Master of Science

Instead of dissipating vibration energy into heat waste via viscous damping elements, this dissertation proposes an innovative vibration control method which can simultaneously mitigate vibration and harvest the associated vibration energy using electromagnetic energy harvesters. This dissertation shows that the electromagnetic energy harvester can work as a controllable damper as well as an energy harvester. The semi-active control of a linear electromagnetic energy harvester, for improvement of suspension performance, has been experimentally implemented in a scaled-down quarter-car suspension system. While improving performance, power produced by the harvester can be harvested through energy harvesting circuits. This dissertation also proposes a mechanical-motion-rectifier(MMR)-based electromagnetic energy harvester using a ball-screw mechanism and two one-way clutches for the application of replacing the viscous damper in vehicle suspensions. Compared to commercial linear harvesters, the proposed design is able to provide large damping forces and increase power-dissipation density, making it suitable to vehicle suspensions. In addition, the proposed MMR-based harvester can convert reciprocating vibration into unidirectional rotation of the generator. This feature significantly increases energy-harvesting efficiency by enabling the generator to rotate at a relatively steady speed during irregular vibrations and improves the system reliability by reducing impact forces among transmission gears. Extensive theoretical and experimental analysis have been conducted to characterize the proposed MMR-based energy harvester. The coupled dynamics of the suspension system with the MMR-based energy harvester are also explored and optimized. Furthermore, a new control algorithm is proposed to control the MMR-based energy harvester considering its unique dynamics induced by the one-way clutches. The results show that the controlled proposed electromagnetic energy harvester can possibly improve ride comfort of vehicles over conventional oil dampers and simultaneously harvest the associated vibration energy. / Ph. D.

Semi-active suspensions have drawn particular attention due to their superior performance over the other types of suspensions. One of their advantages is that their damping coefficient can be controlled without the need for any external source of power. In this study, a handful of control approaches are implemented on a car models using MATLAB/Simulink. The investigated control methodologies are skyhook, groundhook, hybrid skyhook-groundhook, Acceleration Driven Damper, Power Driven Damper, H∞ Robust Control, Fuzzy Logic Controller, and Inverse ANFIS. H∞ Robust Control is an advanced method that guarantees transient performance and rejects external disturbances. It is shown that H∞ with the proposed modification, has the best performance although its relatively high cost of computation could be potentially considered as a drawback. Also, the proposed Inverse ANFIS controller uses the power of fuzzy systems along with neural networks to help improve vehicle ride metrics significantly. In this study, a novel approach is introduced to analyze and fine-tune semi-active suspension control algorithms. In some cases, such as military trucks moving on off-road terrains, it is critical to keep the vehicle ride quality in an acceptable range. Semi-active suspensions are used to have more control over the ride metrics compared to passive suspensions and also, be more cost-effective compared to active suspensions. The proposed methodology will investigate the skyhook-groundhook hybrid controller. This is accomplished by conducting sensitivity analysis of the controller performance to varying vehicle/road parameters. This approach utilizes sensitivity analysis and one-at-a-time methodology to find and reach the optimum point of vehicle suspensions. Furthermore, real-time tuning of the mentioned controller will be studied. The online tuning will help keep the ride quality of the vehicle close to its optimum point while the vehicle parameters are changing. A quarter-car model is used for all simulations and analyses. / Ph. D.

Este trabalho apresenta uma metodologia de projeto de atuadores eletromagnéticos lineares inovadora para aplicação em sistemas de suspensão semiativa e ativa. A metodologia, apresentada na forma de fluxograma, define critérios para determinar os requisitos de força e curso que um atuador deve desenvolver considerando um sistema mecânico vibratório com um grau de liberdade com excitação harmônica de base quando o método de controle skyhook é aplicado. Um atuador eletromagnético linear de bobina móvel com duplo arranjo de quase-Halbach que apresenta elevada densidade de força, reduzida massa móvel, ausência de força de relutância e baixa ondulação de força é definido como estudo de caso. Um modelo numérico parametrizado em elementos finitos do comportamento eletromagnético de um passo polar do dispositivo é criado e analisado, considerando restrições dimensionais, com os objetivos de projeto definidos como: elevada densidade de força e reduzida ondulação de força com acionamento brushless CA. Com base no modelo de um passo polar do dispositivo, define-se o volume ativo que o mesmo deve apresentar e, a partir deste, todas as dimensões são definidas de forma a atender os requisitos de projeto. Uma vez definidas as dimensões do atuador com base no modelo eletromagnético, realiza-se a modelagem térmica numérica que permite avaliar qual a máxima densidade de corrente elétrica aplicável de forma que a temperatura, estipulada como máxima, nos enrolamentos não seja excedida. Ainda, a distribuição térmica permite determinar a temperatura de operação dos ímãs permanentes que têm curva de operação dependente da temperatura. A partir dos resultados da simulação térmica e do modelo eletromagnético para um passo polar, realizou-se o acoplamento eletromagnético-térmico por meio da correção das propriedades dos ímãs permanentes e aplicando uma densidade de corrente eficaz dependente das dimensões do modelo parametrizado. O modelo acoplado é simulado e analisado, de modo que as dimensões finais do atuador podem ser obtidas atendendo aos mesmos objetivos de projeto previamente mencionados, respeitando os limites de operação térmica. Adicionalmente, são apresentados modelos analíticos do comportamento eletromagnético e térmico do atuador que podem servir de base para implementação da metodologia proposta, se esta for baseada em modelos analíticos, e podem futuramente ser empregados para a aplicação de otimização matemática do dispositivo. Por fim, um protótipo do dispositivo é construído de forma a validar a metodologia proposta. Com este protótipo são realizados ensaios de densidade de fluxo magnético no entreferro, tensão induzida a vazio, força estática e ensaio dinâmicos com o dispositivo instalado em uma bancada de testes de vibrações controladas desenvolvida durante o projeto. Os resultados mostram a eficácia da metodologia proposta, uma vez que os resultados experimentais mostraram boa concordância com os resultados esperados. / This work presents an innovative linear electromagnetic actuator design methodology for application in semi-active and active suspension systems. The methodology, synthesized in a flowchart, sets criteria to determine requirements such as axial force and stroke that an actuator should develop considering a vibration system with one degree of freedom with harmonic base excitation when the skyhook control method is applied. A linear moving-coil electromagnetic actuator with dual quasi-Halbach arrays of permanent magnets that presents high force density, low moving-mass, no reluctance force and low force ripple is defined as a case study. A finite element numerical parameterized model that describes the electromagnetic behavior of one pole pitch of the device is created and analyzed, considering dimensional constraints, with the design objectives defined as: high force density and low ripple of force with brushless AC drive. Based on the model of one pole pitch of the device the active volume and all dimensions are defined in order to meet the design requirements. Once the actuator dimensions are defined, based on the electromagnetic model, a numerical thermal model was constructed, which allows to evaluate the maximum applicable electric current density so that the maximum temperature at the windings is not exceeded. Furthermore, the thermal distribution gives the operating temperature of the permanent magnets, which present performance highly dependent on temperature. With the results of the thermal simulation, the electromagnetic-thermal coupling is performed by correcting permanent magnet properties and by applying a parametric-dependent effective current density. The coupled model is simulated and analyzed so that the final dimensions of the actuator can be obtained with the same design objectives previously mentioned, while respecting thermal operating limits. In addition, the work presents analytical models of the electromagnetic and thermal behavior of the actuator that can be the basis for implementation of the proposed methodology, if it is based on analytical models, and can further be used for the application of mathematical optimization of the device. Finally, a prototype was built to validate the proposed method. Measurements were carried out to assess magnetic flux density in the air gap, open-circuit induced voltage, static force and dynamic tests with the device installed in a test bench that was developed during this work. The results show the effectiveness of the proposed method since experimental results have shown good agreement with the expected results.

Este trabalho apresenta uma metodologia de projeto de atuadores eletromagnéticos lineares inovadora para aplicação em sistemas de suspensão semiativa e ativa. A metodologia, apresentada na forma de fluxograma, define critérios para determinar os requisitos de força e curso que um atuador deve desenvolver considerando um sistema mecânico vibratório com um grau de liberdade com excitação harmônica de base quando o método de controle skyhook é aplicado. Um atuador eletromagnético linear de bobina móvel com duplo arranjo de quase-Halbach que apresenta elevada densidade de força, reduzida massa móvel, ausência de força de relutância e baixa ondulação de força é definido como estudo de caso. Um modelo numérico parametrizado em elementos finitos do comportamento eletromagnético de um passo polar do dispositivo é criado e analisado, considerando restrições dimensionais, com os objetivos de projeto definidos como: elevada densidade de força e reduzida ondulação de força com acionamento brushless CA. Com base no modelo de um passo polar do dispositivo, define-se o volume ativo que o mesmo deve apresentar e, a partir deste, todas as dimensões são definidas de forma a atender os requisitos de projeto. Uma vez definidas as dimensões do atuador com base no modelo eletromagnético, realiza-se a modelagem térmica numérica que permite avaliar qual a máxima densidade de corrente elétrica aplicável de forma que a temperatura, estipulada como máxima, nos enrolamentos não seja excedida. Ainda, a distribuição térmica permite determinar a temperatura de operação dos ímãs permanentes que têm curva de operação dependente da temperatura. A partir dos resultados da simulação térmica e do modelo eletromagnético para um passo polar, realizou-se o acoplamento eletromagnético-térmico por meio da correção das propriedades dos ímãs permanentes e aplicando uma densidade de corrente eficaz dependente das dimensões do modelo parametrizado. O modelo acoplado é simulado e analisado, de modo que as dimensões finais do atuador podem ser obtidas atendendo aos mesmos objetivos de projeto previamente mencionados, respeitando os limites de operação térmica. Adicionalmente, são apresentados modelos analíticos do comportamento eletromagnético e térmico do atuador que podem servir de base para implementação da metodologia proposta, se esta for baseada em modelos analíticos, e podem futuramente ser empregados para a aplicação de otimização matemática do dispositivo. Por fim, um protótipo do dispositivo é construído de forma a validar a metodologia proposta. Com este protótipo são realizados ensaios de densidade de fluxo magnético no entreferro, tensão induzida a vazio, força estática e ensaio dinâmicos com o dispositivo instalado em uma bancada de testes de vibrações controladas desenvolvida durante o projeto. Os resultados mostram a eficácia da metodologia proposta, uma vez que os resultados experimentais mostraram boa concordância com os resultados esperados. / This work presents an innovative linear electromagnetic actuator design methodology for application in semi-active and active suspension systems. The methodology, synthesized in a flowchart, sets criteria to determine requirements such as axial force and stroke that an actuator should develop considering a vibration system with one degree of freedom with harmonic base excitation when the skyhook control method is applied. A linear moving-coil electromagnetic actuator with dual quasi-Halbach arrays of permanent magnets that presents high force density, low moving-mass, no reluctance force and low force ripple is defined as a case study. A finite element numerical parameterized model that describes the electromagnetic behavior of one pole pitch of the device is created and analyzed, considering dimensional constraints, with the design objectives defined as: high force density and low ripple of force with brushless AC drive. Based on the model of one pole pitch of the device the active volume and all dimensions are defined in order to meet the design requirements. Once the actuator dimensions are defined, based on the electromagnetic model, a numerical thermal model was constructed, which allows to evaluate the maximum applicable electric current density so that the maximum temperature at the windings is not exceeded. Furthermore, the thermal distribution gives the operating temperature of the permanent magnets, which present performance highly dependent on temperature. With the results of the thermal simulation, the electromagnetic-thermal coupling is performed by correcting permanent magnet properties and by applying a parametric-dependent effective current density. The coupled model is simulated and analyzed so that the final dimensions of the actuator can be obtained with the same design objectives previously mentioned, while respecting thermal operating limits. In addition, the work presents analytical models of the electromagnetic and thermal behavior of the actuator that can be the basis for implementation of the proposed methodology, if it is based on analytical models, and can further be used for the application of mathematical optimization of the device. Finally, a prototype was built to validate the proposed method. Measurements were carried out to assess magnetic flux density in the air gap, open-circuit induced voltage, static force and dynamic tests with the device installed in a test bench that was developed during this work. The results show the effectiveness of the proposed method since experimental results have shown good agreement with the expected results.

Este trabalho apresenta uma metodologia de projeto de atuadores eletromagnéticos lineares inovadora para aplicação em sistemas de suspensão semiativa e ativa. A metodologia, apresentada na forma de fluxograma, define critérios para determinar os requisitos de força e curso que um atuador deve desenvolver considerando um sistema mecânico vibratório com um grau de liberdade com excitação harmônica de base quando o método de controle skyhook é aplicado. Um atuador eletromagnético linear de bobina móvel com duplo arranjo de quase-Halbach que apresenta elevada densidade de força, reduzida massa móvel, ausência de força de relutância e baixa ondulação de força é definido como estudo de caso. Um modelo numérico parametrizado em elementos finitos do comportamento eletromagnético de um passo polar do dispositivo é criado e analisado, considerando restrições dimensionais, com os objetivos de projeto definidos como: elevada densidade de força e reduzida ondulação de força com acionamento brushless CA. Com base no modelo de um passo polar do dispositivo, define-se o volume ativo que o mesmo deve apresentar e, a partir deste, todas as dimensões são definidas de forma a atender os requisitos de projeto. Uma vez definidas as dimensões do atuador com base no modelo eletromagnético, realiza-se a modelagem térmica numérica que permite avaliar qual a máxima densidade de corrente elétrica aplicável de forma que a temperatura, estipulada como máxima, nos enrolamentos não seja excedida. Ainda, a distribuição térmica permite determinar a temperatura de operação dos ímãs permanentes que têm curva de operação dependente da temperatura. A partir dos resultados da simulação térmica e do modelo eletromagnético para um passo polar, realizou-se o acoplamento eletromagnético-térmico por meio da correção das propriedades dos ímãs permanentes e aplicando uma densidade de corrente eficaz dependente das dimensões do modelo parametrizado. O modelo acoplado é simulado e analisado, de modo que as dimensões finais do atuador podem ser obtidas atendendo aos mesmos objetivos de projeto previamente mencionados, respeitando os limites de operação térmica. Adicionalmente, são apresentados modelos analíticos do comportamento eletromagnético e térmico do atuador que podem servir de base para implementação da metodologia proposta, se esta for baseada em modelos analíticos, e podem futuramente ser empregados para a aplicação de otimização matemática do dispositivo. Por fim, um protótipo do dispositivo é construído de forma a validar a metodologia proposta. Com este protótipo são realizados ensaios de densidade de fluxo magnético no entreferro, tensão induzida a vazio, força estática e ensaio dinâmicos com o dispositivo instalado em uma bancada de testes de vibrações controladas desenvolvida durante o projeto. Os resultados mostram a eficácia da metodologia proposta, uma vez que os resultados experimentais mostraram boa concordância com os resultados esperados. / This work presents an innovative linear electromagnetic actuator design methodology for application in semi-active and active suspension systems. The methodology, synthesized in a flowchart, sets criteria to determine requirements such as axial force and stroke that an actuator should develop considering a vibration system with one degree of freedom with harmonic base excitation when the skyhook control method is applied. A linear moving-coil electromagnetic actuator with dual quasi-Halbach arrays of permanent magnets that presents high force density, low moving-mass, no reluctance force and low force ripple is defined as a case study. A finite element numerical parameterized model that describes the electromagnetic behavior of one pole pitch of the device is created and analyzed, considering dimensional constraints, with the design objectives defined as: high force density and low ripple of force with brushless AC drive. Based on the model of one pole pitch of the device the active volume and all dimensions are defined in order to meet the design requirements. Once the actuator dimensions are defined, based on the electromagnetic model, a numerical thermal model was constructed, which allows to evaluate the maximum applicable electric current density so that the maximum temperature at the windings is not exceeded. Furthermore, the thermal distribution gives the operating temperature of the permanent magnets, which present performance highly dependent on temperature. With the results of the thermal simulation, the electromagnetic-thermal coupling is performed by correcting permanent magnet properties and by applying a parametric-dependent effective current density. The coupled model is simulated and analyzed so that the final dimensions of the actuator can be obtained with the same design objectives previously mentioned, while respecting thermal operating limits. In addition, the work presents analytical models of the electromagnetic and thermal behavior of the actuator that can be the basis for implementation of the proposed methodology, if it is based on analytical models, and can further be used for the application of mathematical optimization of the device. Finally, a prototype was built to validate the proposed method. Measurements were carried out to assess magnetic flux density in the air gap, open-circuit induced voltage, static force and dynamic tests with the device installed in a test bench that was developed during this work. The results show the effectiveness of the proposed method since experimental results have shown good agreement with the expected results.

The topic of this PhD thesis is active suspension in rail vehicles whichis usually realized through sensors, controllers and actuation components.A well established example of an active suspension is the tiltingcontrol system used to tilt the carbody in curves to reduce centrifugalacceleration felt by passengers. Active suspension for rail vehicles is beingstudied since 1970s and in this PhD thesis it has been tried to expandon some aspects of this topic.This study extends the research field by both experimental and theoreticalstudies. In the first phase of the study which led to a licentiatedegree the focus was more on experimental work with active verticalsuspension (AVS). This was implemented by introducing actuators inthe secondary suspension of a Bombardier test train, Regina 250, in thevertical direction. The aim has been to improve vertical ride comfort bycontrolling bounce, pitch and roll motions.In the second phase after the licentiate, the studies have been moretheoretical and can be divided into two parts. The first part of the workhas been more focused on equipping two-axle rail vehicles with differentactive suspension solutions for improving the vehicle performanceregarding comfort and wheel-rail interaction. Three papers are writtenon active suspension for two-axle rail vehicles. Two of the papers discussthe use of H¥ control for wheelset guidance in curves to reducewheel-rail damage. The third paper shows that by use of active verticaland lateral suspension (AVS and ALS) in two-axle rail vehicles goodcomfort can be achieved as well. The paper then studies how the threeactive suspension systems (ALS, AVS, and ASW) interact once implementedtogether on a two-axle rail vehicle.The second part is a study on safety of active suspension systems.The study discusses a possible procedure to ensure that a designed activesuspension for a rail vehicle will be safe in all possible failure situations. / <p>QC 20170602</p>