Modern mines require systems that quickly deliver backfill to support the rock mass surrounding underground openings. Cemented Paste Backfill (CPB) is one such backfilling method, but concerns have been raised about CPB’s liquefaction susceptibility especially when the material has just been placed, and if it is exposed to earthquakes or large mining induced seismic events. Conventional geotechnical earthquake engineering for surface structures is now relatively advanced and well accepted, and so the objective of this thesis is to consider how that framework might be extended to assess the liquefaction potential of CPB. Seismic records were analyzed for earthquakes and for large mining induced events. Important seismological trends were consistent for rockbursts and earthquakes when the signals were recorded at distances as proximate as one kilometre, suggesting that the conventional earthquake engineering approach might plausibly be adapted for such design situations. For production blasts and for more proximate locations to rockbursts, much higher frequencies dominate and therefore new design methods may be required. Monotonic triaxial tests conducted on normally consolidated uncemented mine tailings demonstrated that the material is initially contractive up to a phase transition point, beyond which dilation occurs. Most importantly the material never exhibits unstable strain softening behaviour in compression, and only temporary or limited liquefaction in extension. The addition of 3% binder results in initial sample void ratios that are even higher than their uncemented counterparts, and yet the material friction is slightly enhanced when tested at 4 hours cure. These results suggest that the flow liquefaction phenomenon commonly associate with undrained loose sand fills will not occur with paste backfill. Cyclic triaxial test results analyzed in terms of number of cycles to failure for a given cyclic stress ratio exhibited a trend consistent with previous tests on similar materials. However, the addition of 3% binder and testing at 4 hours cure resulted in an order of magnitude larger number of cycles to failure – a surprising and dramatic increase, suggesting good resistance of the material to cyclic mobility. Future research is recommended to build on these results and develop more robust methods for liquefaction assessment of CPB.

Cemented Paste Backfill (CPB) is a relatively new backfilling technology for which a better understanding of binder hydration is required. This research uses electromagnetic (EM) wave-based techniques to non-destructively study a CPB consisting of tailings, sand, process water and binder (90% blast-furnace slag; 10% Portland cement). EM experiments were performed using a broadband network analyzer (20 MHz to 1.3 GHz) in the lab and capacitance probes (70 MHz) in the lab and field. Results showed that the EM properties are sensitive to curing time, operating frequency and specimen composition including binder content. The volumetric water content interpreted from dielectric permittivity varied little with curing. Temporal variations in electrical conductivity reflected the different stages of hydration. Laboratory results aided interpretation of field data and showed that a reduction in binder content from 4.5% to 2.2% delays setting of CPB from 0.5 days to over 2 days, which has important implications for mine design.

Cemented Paste Backfill (CPB) is a relatively new backfilling technology for which a better understanding of binder hydration is required. This research uses electromagnetic (EM) wave-based techniques to non-destructively study a CPB consisting of tailings, sand, process water and binder (90% blast-furnace slag; 10% Portland cement). EM experiments were performed using a broadband network analyzer (20 MHz to 1.3 GHz) in the lab and capacitance probes (70 MHz) in the lab and field. Results showed that the EM properties are sensitive to curing time, operating frequency and specimen composition including binder content. The volumetric water content interpreted from dielectric permittivity varied little with curing. Temporal variations in electrical conductivity reflected the different stages of hydration. Laboratory results aided interpretation of field data and showed that a reduction in binder content from 4.5% to 2.2% delays setting of CPB from 0.5 days to over 2 days, which has important implications for mine design.

Modern mines require systems that quickly deliver backfill to support the rock mass surrounding underground openings. Cemented Paste Backfill (CPB) is one such backfilling method, but concerns have been raised about CPB’s liquefaction susceptibility especially when the material has just been placed, and if it is exposed to earthquakes or large mining induced seismic events. Conventional geotechnical earthquake engineering for surface structures is now relatively advanced and well accepted, and so the objective of this thesis is to consider how that framework might be extended to assess the liquefaction potential of CPB. Seismic records were analyzed for earthquakes and for large mining induced events. Important seismological trends were consistent for rockbursts and earthquakes when the signals were recorded at distances as proximate as one kilometre, suggesting that the conventional earthquake engineering approach might plausibly be adapted for such design situations. For production blasts and for more proximate locations to rockbursts, much higher frequencies dominate and therefore new design methods may be required. Monotonic triaxial tests conducted on normally consolidated uncemented mine tailings demonstrated that the material is initially contractive up to a phase transition point, beyond which dilation occurs. Most importantly the material never exhibits unstable strain softening behaviour in compression, and only temporary or limited liquefaction in extension. The addition of 3% binder results in initial sample void ratios that are even higher than their uncemented counterparts, and yet the material friction is slightly enhanced when tested at 4 hours cure. These results suggest that the flow liquefaction phenomenon commonly associate with undrained loose sand fills will not occur with paste backfill. Cyclic triaxial test results analyzed in terms of number of cycles to failure for a given cyclic stress ratio exhibited a trend consistent with previous tests on similar materials. However, the addition of 3% binder and testing at 4 hours cure resulted in an order of magnitude larger number of cycles to failure – a surprising and dramatic increase, suggesting good resistance of the material to cyclic mobility. Future research is recommended to build on these results and develop more robust methods for liquefaction assessment of CPB.

Aluminized steel pipes are expected to have a long service life, e.g. 75 years. Spiral ribbed aluminized pipes (SRAP) have been widely specified and used by the Florida Department of Transportation (FDOT) for drainage of runoff water. Confidence in the long term durability of SRAP has been challenged by recent unexpected early corrosion failures in various Florida locations. SRAP premature corrosion incidents have occurred in two modalities. Mode A has taken place in near-neutral soil environments and has often been associated with either gross manufacturing defects (i.e. helical cuts) or corrosion concentration at or near the ribs. Mode B took place in pipes in contact with limestone backfill and corrosion damage was in the form of perforations, not preferentially located at the ribs, and not necessarily associated with other deficiencies. These failures motivated this research. The objectives of this work are to establish to what extent the Mode A corrosion incidents can be ascribed to manufacturing defects, that can be rectified by appropriate quality control, as opposed to an intrinsic vulnerability to corrosion of regularly produced SRAP due to ordinary forming strains and to determine the mechanism responsible for Mode B corrosion including the role that limestone backfill played in that deterioration. To achieve those objectives, laboratory experiments were conducted to replicate the conditions for Mode A and Mode B. Overall, the findings of this and previous work suggest that much of the corrosion damage observed in the Mode A incidents were promoted more by manufacturing deficiencies and less by any possible inherent susceptibility of corrosion at the ribs of SRAP that was produced following appropriate quality control. Experiments to explore the causes of Mode B corrosion showed that high pH values, sufficient to cause dissolution of the passive film on aluminum, can develop under exposure of limestone to flowing natural water. The findings substantiate, for the first time, an important vulnerability of aluminized steel in limestone soils and provide an explanation for the rapid onset deterioration observed at the field under Mode B. The findings also provide strong evidence in support of service guidelines to disallow the use of limestone bedding for aluminized steel pipe, including SRAP.

ITC/USA 2014 Conference Proceedings / The Fiftieth Annual International Telemetering Conference and Technical Exhibition / October 20-23, 2014 / Town and Country Resort & Convention Center, San Diego, CA / This is the story of three projects, which use three different research funding sources, coming together to demonstrate a small, but complete, instrumentation system that advances several technologies. The Onboard Smart Sensor (OSS) project is a Small Business Innovation Research (SBIR) project that incorporates IEEE 1451.4 sensors into an existing Common Airborne Instrumentation System (CAIS) based instrumentation system. These sensors are "smart" in that they can self-identify basic information via a Transducer Electronic Data Sheet (TEDS). The Enhanced Query Data Recorder (EQDR) is being developed under the T&E Science & Technology Spectrum Efficient Technology (S&T SET) portfolio. This recorder is based on the integrated Network Enhanced Telemetry (iNET) specifications. One of the objectives of iNET is to be able to query a recorder in real-time and transfer the request across a network telemetry link. The third project provides Pulse Code Modulation (PCM) backfill to compensate for dropouts. One of the envisioned applications enabled by the iNET architecture is the ability to provide PCM displays in the control room that do not have dropouts. This is called PCM Backfill. The basic scenario is that PCM is both transmitted (as it traditionally has been via serial streaming telemetry (SST)) and recorded onboard. When dropouts occur, a request over the telemetry network is made to the recorder (the EQDR in this case) and the dropped portions of the PCM stream are sent over the telemetry network to backfill the ground display. By adding a PCM-to- Ethernet/iNET bridge, the OSS and legacy instrumentation system can provide data to both the standard PCM and to the EQDR. Combined, this mini-system demonstrates a vision of having intelligence and networking ability across the entire instrumentation system – from sensor to display.

Large voids created by underground mining are backfilled to provide regional ground support. This thesis examines using conventional oedometer techniques and electromagnetic (EM) techniques to characterize consolidation and binder hydration in mine backfill so that EM monitoring can be used in the field to provide real-time feedback to operators to optimize the backfilling process. New techniques are given for interpreting the full range of deformation (initial compression, primary and secondary consolidation). Deformation due to initial compression is non-trivial and may have to be accounted for in numerical back-analyses of field case studies. EM parameters are sensitive to binder content, progress of hydration and loss of water caused by consolidation and binder hydration. The integrated interpretation of consolidation and EM behaviours has significant potential impact on real-time monitoring of mine backfill operations, and recommendations are made to advance the technique for this purpose.

Large voids created by underground mining are backfilled to provide regional ground support. This thesis examines using conventional oedometer techniques and electromagnetic (EM) techniques to characterize consolidation and binder hydration in mine backfill so that EM monitoring can be used in the field to provide real-time feedback to operators to optimize the backfilling process. New techniques are given for interpreting the full range of deformation (initial compression, primary and secondary consolidation). Deformation due to initial compression is non-trivial and may have to be accounted for in numerical back-analyses of field case studies. EM parameters are sensitive to binder content, progress of hydration and loss of water caused by consolidation and binder hydration. The integrated interpretation of consolidation and EM behaviours has significant potential impact on real-time monitoring of mine backfill operations, and recommendations are made to advance the technique for this purpose.

This thesis investigates the stability of coal pillars under realistic conditions of varying weak floor thickness with and without the use of paste backfill. Weak floor strata underlying coal seams are common in the Illinois Basin. They consist mainly of underclay, which is a gray, argillaceous rock that usually occurs immediately beneath beds of coal. Underclay thickness may vary from less than a foot to twenty feet at different locations in the basin (Grim and Allen, 1938). Locally, underclay thickness may vary gradationally over a distance of two pillars. Even though weak floor thickness is not consistent (Gadde, 2009), most research to date has focused on parametric studies with a fixed underclay thickness and formulated coal pillar designs on the basis of the maximum underclay thickness measured in the field. Therefore, it is necessary to investigate more realistic field conditions and quantify the influence of a gradated weak floor thickness using additional parametric studies. This research is primarily numerical modeling incorporating various constitutive models and using some calibration. Therefore, the two dimensional plane strain finite difference model in FLAC 3D is employed to carry out parametric studies on gradated weak floor conditions. Underclay exhibits Mohr Coulomb elastic plastic behavior; hence, the Mohr Coulomb constitutive model is used for the behavior of overburden, coal, and floor. Well-calibrated numerical models can assist in understanding load and failure processes provided that coal, overburden, and weak floor are modeled with sufficient realism. The theoretical approach considers a friction angle of 0° to calculate the load bearing capacity of the weak floor for design of pillars with long-term stability, even if the weak floor has a non-zero friction angle. The stiffness of the weak floor increases with an increase in friction angle (Gadde, 2009; Kostecki and Spearing, 2015). As stiffness increases, a point can be reached where floor bearing capacity exceeds coal pillar strength and coal pillar strength becomes the governing factor. For this scenario, the Mohr Coulomb strain softening model is more realistic in estimating loads carried by coal pillars in the post-failure stage. The three-dimensional Mohr Coulomb strain softening model in FLAC 3D is employed to study qualitatively the floor response in strain softening coal behavior conditions. Maintaining stable coal pillar responses has been a challenge for the coal mining industry due to attempts to increase the primary extraction ratio. Presently, the best available solution seems to be backfilling when considering short-term pillar stability (i.e., less than the long-term factor of safety) with increased extraction ratio. There are various types of mine backfill that have benefits to the mining industry depending on the application, but paste backfill produced from total mill tailings containing no free water is the best option for post-mining ground control in room-and-pillar mines as it prevents weakening of the floor and will not contaminate the ground water. The influence of paste backfill on floor bearing capacity and coal pillar response is studied with numerical modeling using the same constitutive models already identified. Finally, an economic analysis is carried out to look at cost implications of a proposed system with backfill.

Com a crescente diminuição de recursos minerais e o alto custo envolvido na construção da estrutura de uma mina, a recuperação máxima possível de uma jazida vem se tornando fundamental. Para isso além da escolha do método de lavra ter a necessidade de ser feito cautelosamente, é possível lançar mão de métodos adicionais de recuperação, como por exemplo, a recuperação de pilares. Essa pesquisa foi baseada na determinação da caracterização do enchimento (backfill cimentado) utilizado nas câmaras vazias que possibilita a posterior recuperação dos pilares. A caracterização do enchimento é composta da determinação da resistência simples do backfill necessária para que o enchimento cumpra com seu objetivo, desenvolvimento da classificação granulométrica ótima para os agregados e dosagem de cimento e água para alcançar a resistência proposta. A metodologia desenvolvida para obter a nova caracterização é composta de várias etapas que incluem pesquisas em campo e trabalhos em laboratório. Primeiramente, foram obtidos através de análise em campo os parâmetros de dosagem de cimento e classificação granulométrica dos agregados já utilizados na planta de fabricação do enchimento, bem como sua resistência correspondente. Em seguida definições teóricas da dosagem de cimento ideal e classificação granulométrica ótima foram realizadas com base na resistência à compressão simples que foi identificada como necessária para cumprir com as solicitações geomecânicas do maciço rochoso, então posteriormente, a nova caracterização definida teoricamente foi posta à prova através da confecção de corpos de prova de backfill, seguido de execuções de ensaios de compressão. Durante a primeira etapa da metodologia, já se pôde identificar que os agregados possuíam um alto índice de partículas tamanho argila que estavam afetando os resultados de resistência obtidos com a caracterização empregada inicialmente. A partir disso se optou por construir a curva granulométrica ótima sem essa fração. A resistência à compressão simples calculada de 2,69 MPa, foi obtida com base no planejamento de longo prazo que prevê a total recuperação dos pilares existentes na mina. Dessa maneira toda a área que será minerada foi considerada como um único bloco. Finalmente, foi identificada a dosagem de cimento sendo de 4% em peso, que juntamente com a granulometria ótima é capaz de alcançar os valores esperados de resistência. Para que o planejamento da produção da mina durante os próximos anos de vida útil seja efetivamente cumprido, o enchimento deverá prover à mina estabilidade geomecânica local a nível de câmaras abertas com paredes verticais de backfill estáveis e também estabilidade global a nível de contato entre níveis e galerias de acesso. Isso somente será alcançado se a nova caracterização for corretamente aplicada. / As a consequence of the ongoing reduction of mineral resources and the high cost involved in the construction of a mine, the maximum recovery of a mineral deposit becomes a fundamental issue. Therefore, besides the need of caution on the choice of the mining method, it is possible to make use of additional recovery methods, such as the recovery of pillars. This research was based on the determination of the characterization of the fill (cemented backfill) used in avoid stopes that allows the subsequent recovery of adjacent pillars. The characterization of the fill consists of determining the uniaxial compressive strength of the backfill required for an efficient filling, developing an optimal particle-size distribution for the aggregates and finding the cement-water ratio necessary to reach the desired resistance. The methodology developed to obtain the new characterization is comprised of several steps which include field work and laboratory tests. First, cement dosing parameters and particle size of the aggregates (already used at the filling manufacturing plant), as well as their corresponding strength, were obtained through analyses in the field work. Then, theoretical definitions of the ideal cement dosing and optimal particle-size analysis were carried out based on the uniaxial compressive strength that has been identified as necessary to comply with the geomechanical requests from the rock mass, and then later, the new theoretical characterization was tested by making backfill samples, followed by execution of compression tests. During the first stage of this methodology, it has been identified a high proportion of clay particle size for the aggregates, that have affected the strength results obtained from the characterization used initially. From this point, we decided to build the optimal particle-size curve without this fraction. Uniaxial compressive strength, calculated as 2.69 MPa, was obtained from the long-term planning that determines the full recovery of the existing pillars in the mine. In this way, the entire area to be mined was considered as a single block. Finally, the cement dosing has been identified as 4% by weight, which together with the optimal particle size, is able to achieve the expected strength values. In order to effectively fulfill the mine production planning over the next years of lifespan, the filling should provide the mine local geomechanical stability at open stopes level, with vertical walls of stable backfill, and also global stability at the contacts between levels and access galleries. This will only be achieved if the new characterization is correctly applied.