Plant derived natural products represent some of the most effective anti-cancer and anti-infectious disease pharmaceuticals available today. However, uncertainty regarding the feasibility of commercial supply due to the limited availability of many plants in nature has resulted in a dramatic reduction in the use of natural products as leads in modern drug discovery. Plant cell suspension culture, consisting of dedifferentiated plant cells grown in vitro and amenable to large scale industrial biotechnology processes, is a production alternative which promises renewable and economical supply of these important drugs. The widespread application of this technology is limited by low product yields, slow growth rates, challenges in scale-up, and above all, variability in these properties, which is poorly understood. Plant cells grow as aggregates in suspension cultures ranging from two to thousands of cells (less than 100 micron to well over 2 mm). Aggregates have long been identified as an important feature of plant cell culture systems, as they create microenvironments for individual cells with respect to nutrient limitations, cell-cell signaling, and applied shear in the in vitro environment. Despite its purported significance, a rigorous engineering analysis of aggregation has remained elusive. In this thesis, aggregation was characterized, analyzed, and modeled in Taxus suspension cultures, which produce the anti-cancer drug paclitaxel. A technique was developed to reliably and routinely measure aggregate size using a Coulter counter. The analysis of aggregate size as a process variable was then used to evaluate the effect of aggregation on process performance, and the analysis of single cells isolated from different sized aggregates was used to understand the effect of aggregation on cellular metabolism and heterogeneity. Process characterization studies indicated that aggregate size changed over a batch cycle as well as from batch to batch, so a population balance equation model was developed to describe and predict these changes in the aggregate size distribution. This multi-scale engineering approach towards understanding plant cell aggregation serves as an important step in the development of rational strategies aimed at controlling the process variability which has heretofore limited the application of plant cell culture technology.

Utilizou-se um meio de cultivo a base de farinha de mandioca, suplementado com nutrientes, em fermentador agitado (700 rpm) e aerado (10 litros de ar/min), com volume de reação de 10 litros praticamente constante, fração de inóculo de 10% em volume, ph 4,0 e temperatura de 35ºC. Foram realizados ensaios com concentração total de açúcares de 20 g/l e 40 g/l, tanto descontínuos como descontínuos alimentados. Nestes variou-se a vazão mássica de alimentação (fs), o instante de início de alimentação e a condição do xarope de farinha (previamente hidrolisado ou não). Repetições dos ensaios descontínuos indicaram variabilidade de resultados elevada. Não se observou expressivas mudanças no crescimento microbiano, a não ser pelo aumento na velocidade específica nos ensaios descontínuos alimentados a 20 g/l. A síntese de glicoamilase foi sensivelmente aumentada nos ensaios descontínuos alimentados a 20 g/l (produtividade dobrada). A 40 g/l, obteve-se produtividade 26% superior. Os melhores resultados foram obtidos com fs=17,1 gart/h a so=20 g/l e fs=32,2 gart/h a 40 g/l, e obteve-se o pior no ensaio em que se alimentou desde o início de cultivo. A so=20 g/l a repressão se apresenta como principal mecanismo de controle de síntese de glicoamilase, não ocorrendo a mesma a 40 g/l, ensaios nos quais a indução tornou-se muito relevante. / In order to study different processes and the influence of control mechanism on glucoamylase synthesis, several batch and fed-batch runs were made with Aspergillus awamori NRRL 3112. A medium containing cassava flour and nutrients were used in a 10 liters stirred and aerated tank, at pH 4,0 and temperature 35 °C. The batch and fed-batch runs used 20 and 40 g of total reducing sugars (TRS) per liter. In the fed-batch runs, the carbon source feed rate (fs), the feeding start time, and whether the syrup were pre-hydrolyzed or not were varied. Repeated batch runs showed significant variability. Notable changes in cell growth were not observed, unless by the increase of the specific growth rate in the 20 gTRS/l fed-batch runs. The enzyme productivity doubled in the lower sugar concentration fed-batch runs, but increased just 26% in the runs with 40g/l of TRS. The best results were achieved at 20g/l with carbon source feed rate=17,1 gTRS/h and fs=32,2 gTRS/h at 40g/l. The worst noted when the feeding started at the beginning of the run. At 20 gTRS/l, repression showed as the main mechanism control in order to synthesize glucoamylase. On the other hand induction became the relevant factor when 40gTRS/l were offered to microorganism.

Utilizou-se um meio de cultivo a base de farinha de mandioca, suplementado com nutrientes, em fermentador agitado (700 rpm) e aerado (10 litros de ar/min), com volume de reação de 10 litros praticamente constante, fração de inóculo de 10% em volume, ph 4,0 e temperatura de 35ºC. Foram realizados ensaios com concentração total de açúcares de 20 g/l e 40 g/l, tanto descontínuos como descontínuos alimentados. Nestes variou-se a vazão mássica de alimentação (fs), o instante de início de alimentação e a condição do xarope de farinha (previamente hidrolisado ou não). Repetições dos ensaios descontínuos indicaram variabilidade de resultados elevada. Não se observou expressivas mudanças no crescimento microbiano, a não ser pelo aumento na velocidade específica nos ensaios descontínuos alimentados a 20 g/l. A síntese de glicoamilase foi sensivelmente aumentada nos ensaios descontínuos alimentados a 20 g/l (produtividade dobrada). A 40 g/l, obteve-se produtividade 26% superior. Os melhores resultados foram obtidos com fs=17,1 gart/h a so=20 g/l e fs=32,2 gart/h a 40 g/l, e obteve-se o pior no ensaio em que se alimentou desde o início de cultivo. A so=20 g/l a repressão se apresenta como principal mecanismo de controle de síntese de glicoamilase, não ocorrendo a mesma a 40 g/l, ensaios nos quais a indução tornou-se muito relevante. / In order to study different processes and the influence of control mechanism on glucoamylase synthesis, several batch and fed-batch runs were made with Aspergillus awamori NRRL 3112. A medium containing cassava flour and nutrients were used in a 10 liters stirred and aerated tank, at pH 4,0 and temperature 35 °C. The batch and fed-batch runs used 20 and 40 g of total reducing sugars (TRS) per liter. In the fed-batch runs, the carbon source feed rate (fs), the feeding start time, and whether the syrup were pre-hydrolyzed or not were varied. Repeated batch runs showed significant variability. Notable changes in cell growth were not observed, unless by the increase of the specific growth rate in the 20 gTRS/l fed-batch runs. The enzyme productivity doubled in the lower sugar concentration fed-batch runs, but increased just 26% in the runs with 40g/l of TRS. The best results were achieved at 20g/l with carbon source feed rate=17,1 gTRS/h and fs=32,2 gTRS/h at 40g/l. The worst noted when the feeding started at the beginning of the run. At 20 gTRS/l, repression showed as the main mechanism control in order to synthesize glucoamylase. On the other hand induction became the relevant factor when 40gTRS/l were offered to microorganism.

L’acide 3-hydroxypropionique (3-HP) est une molécule plate-forme, particulièrement visée pour ses dérivés acrylés et les polyesters. Sa production par voie biotechnologique fait l’objet de nombreuses études, afin de les obtenir de manière biosourcée. Cependant, dans ces procédés, le 3-HP est dilué dans des milieux de fermentation contenant de nombreuses impuretés. De plus, l’accumulation de l’acide dans les milieux crée une forte inhibition sur les microorganismes producteurs. Nous proposons alors un procédé visant à extraire sélectivement le 3-HP du milieu de fermentation en même temps qu’il est produit afin de limiter son accumulation et de le purifier en continu. Les propriétés du 3-HP ainsi que les meilleures conditions de fermentation actuelles ont permis d’identifier l’extraction liquide-liquide réactive en contacteur membranaire comme une technique de choix. Nous avons tout d’abord élucidé le mécanisme réactionnel impliqué dans le système puis modélisé les équilibres associés afin de pouvoir prédire les rendements d’extraction en fonction de paramètres opératoires. Plusieurs méthodes de désextraction ont été testées, ce qui a permis de coupler les étapes d’extraction et de désextraction dans un procédé semi-continu mimant une production fermentaire. La modélisation dynamique de ce mode de fonctionnement a permis de prédire précisément les résultats expérimentaux. Les milieux ont alors été complexifiés afin de mieux représenter la réalité d’un milieu biologique en identifiant l’impact de chaque constituant. / 3-hydroxypropionic acid (3-HP) is a platform molecule targeted for its acrylated derivatives and polyesters. Its production through biological pathways is widely studied in order to make them bio-based. However, in such processes, 3-HP is diluted in fermentation broths containing many impurities. Moreover, the accumulation of the acid in the broths generates a strong inhibition towards the producing microorganisms. We suggest here a process aiming at extracting 3-HP selectively as soon as it is produced in order to reduce its accumulation and have it purified continuously. 3-HP properties as well as the current best fermentation conditions made us identify reactive liquid-liquide extraction in membrane contactors as promising technique. First, we elucidated the reaction mechanism of extraction in our system and then modeled the associated thermodynamic equilibria as a function of operating paramaters. Several back-extraction methods were tested and it allowed the coupling of the extraction and back-extraction steps in a semi-continuous process mimicking a biological production. The dynamic modeling of this operating mode made possible the accurate prediction of experimental results. The aqueous phase were then made more and more complex in order to better describe an actual fermentation broth and identify the influence of each component on the process efficiency in terms of yield, kynetics and selectivty.

<p>Regulation of metabolism in mammalian cells is achieved through a complex interplay between cellular signaling, metabolic reactions, and transcriptional changes. The modeling of metabolic fluxes in a cell requires the knowledge of all these mechanisms, some of which may be unknown. A cybernetic approach provides a framework to model these complex interactions through the implicit accounting of such regulatory mechanisms, assuming a biological “goal”. The goal-oriented control policies of cybernetic models have been used to predict metabolic phenomena ranging from complex substrate uptake patterns and dynamic metabolic flux distributions to the behavior of gene knockout strains. The premise underlying the cybernetic framework is that the regulatory processes affecting metabolism can be mathematically formulated as a cybernetic objective through variables that constrain the network to achieve a specified biological “goal”. </p><p>Cybernetic theory builds on the perspective that regulation is organized towards achieving goals relevant to an organism’s survival or displaying a specific phenotype in response to a stimulus. While cybernetic models have been established by prior work carried out in bacterial systems, we show its applicability to more complex biological systems with a predefined goal. We have modeled eicosanoid, a well-characterized set of inflammatory lipids derived from arachidonic acid, metabolism in mouse bone marrow derived macrophage (BMDM) cells stimulated by Kdo2-Lipid A (KLA, a chemical analogue of Lipopolysaccharide found on the surface of bacterial cells) and adenosine triphosphate (ATP, a danger signal released in response to surrounding cell death) using cybernetic control variables. Here, the cybernetic goal is inflammation; the hallmark of inflammation is the expression of cytokines which act as autocrine signals to stimulate a pro-inflammatory response. Tumor necrosis factor (TNF)-α is an exemplary pro-inflammatory marker and can be designated as a cybernetic objective for modeling eicosanoid—prostaglandin (PG) and leukotriene (LK)—metabolism. Transcriptomic and lipidomic data for eicosanoid biosynthesis and conversion were obtained from the LIPID Maps database. We show that the cybernetic model captures the complex regulation of PG metabolism and provides a reliable description of PG formation using the treatment ATP stimulation. We then validated our model by predicting an independent data set, the PG response of KLA primed ATP stimulated BMDM cells.</p><p>The process of inflammation is mediated by the production of multiple cytokines, chemokines, and lipid mediators each of which contribute to specific individual objectives. For such complex processes in mammalian systems, a cybernetic objective based on a single protein/component may not be sufficient to capture all the biological processes thereby necessitating the use of multiple objectives. The choice of the objective function has been made by intuitive considerations in this thesis. If objectives are conjectured, an argument can be made for numerous alternatives. Since regulatory effects are estimated from unregulated kinetics, one encounters the risk of multiplicity in this regard giving rise to multiple models. The best model is of course that which is able to predict a comprehensive set of perturbations. Here, we have extended our above model to also capture the dynamics of LKs. We have used migration as a biological goal for LK using the chemoattractant CCL2 as a key representative molecule describing cell activation leading to an inflammatory response where a goal composed of multiple cybernetic objectives is warranted. Alternative model objectives included relating both branches of the eicosanoid metabolic network to the inflammatory cytokine TNF-α, as well as the simple maximization of all metabolic products such that each equally contributes to the inflammatory system outcome. We were again able to show that all three cybernetic objectives describing the LK and PG branches for eicosanoid metabolism capture the complex regulation and provide a reliable description of eicosanoid formation. We performed simulated drug and gene perturbation analyses on the system to identify differences between the models and propose additional experiments to select the best cybernetic model.</p><p>The advantage to using cybernetic modeling is in its ability to capture system behavior without the same level of detail required for these interactions as standard kinetic modeling. Given the complexity of mammalian systems, the cybernetic goal for mammalian cells may not be based solely on survival or growth but on specific context dependent cellular responses. In this thesis, we have laid the groundwork for the application of cybernetic modeling in complex mammalian systems through a specific example case of eicosanoid metabolism in BMDM cells, illustrated the case for multiple objectives, and highlighted the extensibility of the cybernetic framework to other complex biological systems.</p>

L'acide succinique est une molécule linéaire, bi-fonctionnelle qui possède de nombreuses applications alimentaires, chimiques et pharmaceutiques etc. Les connaissances de la régulation des voies métaboliques d’organismes d’intérêt industriel, le génie génétique et le génie des procédés ont permis à des microorganismes recombinants (C. glutamicum) de produire jusqu'à 100 g.L-1 de succinate avec des rendements intéressants. C. glutamicum est largement connu comme l'un des meilleurs producteurs industriels de nombreux acides aminés (glutamate, lysine etc.). Cependant, des études de C. glutamicum ont démontré sa capacité à produire plusieurs acides organiques (succinate, lactate, acétate, etc.). Au cours de ce travail, nous avons supprimé le gène ldhA de C. glutamicum en utilisant le plasmide pk19mobsacBΔldhA. Nous avons démontré que la délétion de ce gène n’avait pas d’incidence sur la capacité de croissance de la bactérie. Par ailleurs, nous avons étudié les effets de l’oxygénation sur la réponse physiologique de C. glutamicum 2262ΔldhA à travers des expériences de cultures en fioles en verre lisses en imposant différentes conditions de kLa. Les résultats ont montré que des faibles kLa (<33 h-1) favorisaient la production d’acides organiques tandis que les kLa élevés amélioraient surtout l’accumulation de la biomasse. Nous avons également mis en œuvre un procédé de production très efficace avec une phase de transition aérobiose-anaérobiose basée sur la régulation de la concentration en oxygène dissous. Avec ce procédé, 327 mM de succinate avec un rendement de 0,94 mole par mole de glucose ont pu être produits avec le mutant ΔldhA. En outre, nous avons vérifié l’efficacité de ce nouveau procédé en l’appliquant à la souche sauvage qui normalement produit 10 fois plus de lactate que de succinate. Ces résultats ont montré une production de 793 mM (94 g.L-1) de succinate et 785 mM (71 g.L-1) de lactate. Ils soulignent ainsi, l'importance de la phase de transition aérobiose-anaérobiose lors des procédés de production de succinate par des bactéries aérobie facultatif. Enfin, des expériences en système bi-étagé ont montré que C. glutamicum 2262 pouvait s’adapter très facilement aux gradients et hétérogénéités en oxygène dissous dans les cultures à grande échelle / Succinic acid is a linear and bi-functional molecule that has several practical applications including food, chemical and pharmaceutical industries. Thanks to increased knowledge on metabolism and pathway regulation of industrially relevant organisms, to the development of performant genetic tools and process engineering, recombinants strains (Escherichia coli, Corynebacterium glutamicum etc.) have been reported to be able to produce up to 100 g.L-1 with interesting yields (> 1.5 mole per mole glucose). C. glutamicum is well known as one of the best industrial producers of numerous amino acids (glutamate, lysine etc.). However, recent studies of C. glutamicum revealed its capability to produce several organic acids (succinate, lactate, acetate, etc.). In this work, we have deleted the ldhA gene of C. glutamicum by using a plasmid vector pk19mobsacBΔldhA. We demonstrated that the mutant and the wild type presented similar growth kinetics with maximal growth rate of about 0.7 h-1. We studied also the effects of oxygenation on C. glutamicum 2262 ΔldhA through cultures at different kLa and it appeared that lower kLa (<33 h-1) favored organic acids production wile higher favored bacterial growth. Furthermore, we designed a tri-phasic process with transition phase by regulation of dissolved oxygen concentration which resulted in the production of 327 mM of succinic acid with a yield of 0.94 mole per mole glucose. The application of the designed process to C. glutamicum 2262 wild type that normally produces lactate with a lactate to succinate production ratio up to 13.3 mol.mol-1, resulted in succinate concentration up to 793 mM (94 g.L-1) and 785 mM (71 g.L-1) of lactate. The succinate production yield was 1.1 mole per mole glucose and acetate production was negligible. These results underlined the importance of aerobic to anaerobic transition in succinate production processes of facultative aerobes and the necessity to engineer not only the microorganism but also the process. Finally, scale-down study have demonstrated the robustness of C. glutamicum against the oxygen gradients in bioreactor

Cette thèse porte sur la compréhension et le contrôle des interactions dynamiques entre les mécanismes physiques et biologiques en considérant un procédé alternatif de séparation membranaire pour les bioprocédés industriels. L’objectif premier est un apport de connaissances scientifiques liées à la maîtrise de la bioréaction en considérant l'hydrodynamique complexe et les verrous rétention-perméation. Une technologie de filtration dynamique, appelée Rotating and Vibrating Filtration (RVF), a été spécifiquement étudiée. Elle se compose de cellules de filtration en série comprenant deux membranes circulaires planes fixées sur des supports poreux au voisinage d'un agitateur à trois pales planes attachées à un arbre central. Ce dispositif mécanique simple fonctionne en continu et génère une contrainte de cisaillement élevée ainsi qu'une perturbation hydrodynamique dans un entrefer étroit (pale-membrane). Les verrous scientifiques et techniques qui motivent ce travail, sont la caractérisation et la quantification (i) des champs de vitesse locaux et instantanés, (2) des contraintes pariétales de cisaillement à la surface de la membrane et (3) l'impact mécanique sur les cellules microbiennes.Dans ce but, des expériences et des simulations numériques ont été réalisées pour étudier l'hydrodynamique à des échelles globales et locales, en régimes laminaire et turbulent avec des fluides newtoniens dans des environnements biotique et abiotique. Pour l'approche globale, la distribution des temps de séjour (RTD) et le bilan thermique ont été réalisés et comparés aux précédentes études globales (courbes de consommation de puissance et de frottement). Une étude analytique des fonctions de distribution a été effectuée et les moments statistiques ont été calculés et discutés. Une analyse systémique a été utilisée pour décrire les comportements hydrodynamiques du module RVF. En combinant la simulation des écoulements (CFD) et les observations (RTD), les conditions et les zones de dysfonctionnement des cellules de filtration sont éclairées. Pour l'approche locale, la vélocimétrie laser (PIV) a été réalisée dans les plans horizontaux et verticaux et comparée à la simulation numérique (CFD). Une étude préliminaire basée sur une synchronisation entre la prise d’image et la position de l’agitateur (résolution angulaire) a permis d’accéder aux champs de vitesse moyens. Une campagne de mesure PIV a été réalisée sans synchronisation afin d’appliquer une décomposition orthogonale aux valeurs propres (POD) pour 'identifier les composantes moyennes, organisées et turbulentes des champs de vitesse (énergie cinétique). Pour l'application aux bioprocédés, un travail exploratoire a caractérisé l'effet de la filtration dynamique sur des cellules procaryotes (E. coli) en quantifiant l'intégrité cellulaire ou leur dégradation en fonction du temps et de la vitesse de rotation. / This thesis focuses on the understanding and the control of dynamic interactions between physical and biological mechanisms considering an alternative membrane separation into industrial bioprocess. It aims to carry scientific knowledge related to the control of bioreaction considering complex hydrodynamics and retention-permeation locks specific to membrane separation. A dynamic filtration technology, called Rotating and Vibrating Filtration (RVF), was investigated. It consists of filtration cells in series including two flat disc membranes fixed onto porous substrates in the vicinity of a three-blade impeller attached to a central shaft. This simple mechanical device runs continuously and generates a high shear stress as well as a hydrodynamic perturbation in the narrow membrane-blade gap. Several scientific and technical locks motivating this work are to characterize and to quantify (i) the velocity fields locally and instantaneously, (2) the shear stresses at membrane surface and (3) the mechanical impact on microbial cells.To this end, experiments and numerical simulations have been performed to investigate the hydrodynamics at global and local scales under laminar and turbulent regimes with Newtonian fluids under biotic and abiotic environment. For global approach, investigation of Residence Time Distribution (RTD) and thermal balance was carried out and compared to the previous global study (power consumption and friction curves). Analytical study of distribution functions was conducted and statistical moments were calculated and discussed. A systemic analysis was used to describe the hydrodynamic behaviors of the RVF module. Combining Computational Fluid Dynamics (CFD) and RTD observations, it leads to demonstrate dysfunctioning conditions and area. For the local approach, Particle Image Velocimetry (PIV) was be carried out in both horizontal and vertical planes and compared to CFD simulation. PIV preliminary study was conducted with a trigger strategy to access through angle-resolved measurements to an averaged velocity field. PIV further study were performed with a non-trigger strategy and applied to Proper Orthogonal Decomposition (POD) analysis in order to identify the coherent structure of the flow by decomposing the organized and turbulent fluctuations. For the bioprocess application, an exploratory work characterized the effect of Dynamic Filtration on prokaryote cell population (Escherichia coli) by quantifying cell integrity or damage as a function of time and rotation speed during filtration process in turbulent regime.