The further developments in nanotechnology in last few years provide usage of nanoscale particles for many applications in various areas such as electronics, pharmaceutical, and biomedical due to their strengthened mechanical, thermal and electrical properties. Boron nitride nanotubes are a good example of nanoparticles. In this study, boron nitride nanotubes were successfully synthesized from the reaction of ammonia gas with mixture of boron and iron oxide. Physical and structural properties of the synthesized materials were determined by X-Ray Diffraction, Energy Dispersive X-Ray Spectroscopy, nitrogen sorption, X-Ray Photoelectron Spectroscopy, Fourier Transform Infrared Spectroscopy, and Scanning Electron Microscopy. Experiments were conducted in a tubular furnace at different temperatures and also at different weight ratios of boron to iron oxide. Qualitative chemical analysis of the reactor effluent stream was carried out using a mass spectrometer. The mass spectrometer analysis of the reaction products proved formation of nitrogen in addition to hydrogen and water during the reaction of ammonia gas with the mixture of boron and iron oxide. XRD results showed that hexagonal and rhombohedral boron nitrides and cubic iron were the solid phases formed in the product. FTIR and XPS results also indicated the presence of boron nitride and the atomic ratio of boron to nitrogen was compatible with the chemical stoichiometric relation between boron and nitrogen. It was observed that the crystanility of the product increased with an increase in temperature. The diameter of the produced nanotubes varied from 64 nm to 136 nm. The synthesized nanotubes exhibited Type II isotherms. The surface areas of the produced boron nitride nanotubes decreased with a decrease in both temperature and the weight ratio of boron to iron oxide. The best temperature and weight ratio of boron to iron oxide to produce boron nitride nanotubes were found to be 1300&deg / C and 20, respectively.

In today&amp / #8217 / s market conditions, higher tool life and durable cutting tools which can stand high cutting speeds are required in chip removal process. In order to improve the performance of cutting tools, coatings are employed extensively. Cubic boron nitride (cBN) is a new kind of coating material for cutting tools due to its outstanding properties and testing of cBN as a hard coating for machining have been increasing in recent years. However, there are some challenges such as compressive residual stress, poor adhesion and limiting coating thickness during the deposition of cBN on substrates. In this study, cubic boron nitride (cBN) coatings are formed on cutting tools from hexagonal boron nitride (hBN) target plates. For this purpose, a physical vapor deposition (PVD) system is utilized. PVD system works on magnetron sputtering technique in which material transfer takes place from target plate to substrate surface. Firstly, cBN coatings are deposited on steel and silicon wafer substrates for measurements and analyses. Compositional, structural and mechanical measurements and analysis are performed for the characterization of coatings. Next, several types of cutting tools are coated by cBN and the effects of cBN coatings on cutting performance are investigated. Finally, it can be said that cubic boron nitride coatings are successfully formed on substrates and the improvement of wear resistance and machining performance of cBN coated cutting tools are observed.

Hexagonal boron nitride (h-BN) formation by carbothermic reduction of B2O3 under nitrogen atmosphere at 1500&deg / C and effect of CaO addition into the initial B2O3 &amp / #8211 / active C mixture were investigated during this study. Reaction products were characterized by powder X-ray diffraction, scanning electron microscopy (SEM) and quantitative chemical analysis. Main aim of this study was to investigate the presence of a second reaction mechanism that catalytically affects h-BN formation during CaO or CaCO3 addition into the initial mixture. It was found that similar to CaCO3 addition, CaO addition has a catalytic effect on carbothermic formation h-BN. In order to investigate the reaction mechanism experiments with B2O3 &amp / #8211 / CaO mixtures without active carbon addition into the mixture were conducted. Furthermore nucleation of h-BN from calcium borate melts had been investigated and experiments were conducted with h-BN addition into CaO &amp / #8211 / B2O3 mixtures. It was concluded that nucleation of h-BN in calcium borate slags under experimental conditions is not possible. Hexagonal BN should be present in the system in order to activate the second nitrogen dissolution followed by h-BN precipitation mechanism. Highest efficiency was achieved in the experiment conducted with CaCO3 addition and largest particle size was observed during the experiment conducted to investigate the effect of nucleation.

Effect of Na2CO3 on formation of hexagonal boron nitride (h-BN) by carbothermic method has been studied by subjecting B2O3-C and Na2CO3-added B2O3-C mixtures to N2 (g) atmosphere. Na2CO3 amount in the mixtures was changed in the range of 0-40 wt. %. Time and temperature were used as experimental variables. Reaction products were analyzed by XRD and scanning electron microscope. Na2CO3 was found to increase both the amount and the particle size of h-BN similar to CaCO3 [1]. Na2CO3 was found to be less effective than CaCO3 in increasing the amount while it was more effective than CaCO3 in increasing the particle size of h-BN forming.

Boron nitride nanotubes (BNNTs), firstly synthesized in 1995, are structural analogues of carbon nanotubes (CNTs) with alternating boron and nitrogen atoms instead of carbon atoms. Besides their structure, mechanical and thermal properties of BNNTs are very similar to the remarkable properties of CNTs. However, BNNTs have higher resistance to oxidation than CNTs. Also, BNNTs are electrically isolating. Therefore, they are envisioned as suitable fillers for the fabrication of mechanically and thermally enhanced polymeric composites, while preserving the electrical isolation of the polymer matrix. In this study, polypropylene (PP) &ndash / boron nitride nanotube (BNNT) composites were prepared using a twin-screw extruder. Mechanical and thermal properties of PP&ndash / BNNT composites were investigated as a function of nanotube loading. The nanotubes used in the composites were synthesized from the reaction of ammonia gas with a powder mixture of elemental boron and iron oxide. X-ray diffraction (XRD) analysis revealed the predominant hexagonal boron nitride in the synthesized product. Multi-wall nanotubes with outer diameters ranging from 40 to 130 nm were observed with SEM and TEM analyses. Tensile testing of PP&ndash / BNNT composites revealed slight increases in the Young&rsquo / s modulus and yield strength of neat PP with 0.5 and 1 wt% of the as-synthesized BNNT additions. On the other hand, due to the agglomeration of BNNTs, elongation at break and tensile strength values of composites decreased with increasing nanotube content. In the case of using 0.5 wt% loading of purified and then surface modified BNNTs, slight improvement in all mechanical properties of neat PP was achieved. Differential scanning calorimetry (DSC) analysis revealed a noticeable increase in the crystallization temperature of BNNT&ndash / added composites. Coefficient of linear thermal expansion (CLTE) of polymeric composites were studied and no significant change in the CLTE of neat PP was observed with the addition of BNNTs. Results of thermal gravimetric analysis (TGA) indicated improvements in the thermal stability of neat PP with BNNT additions.

The main objective of this study was to produce flame retardant polyamide-6 (PA-6) and polypropylene (PP) composites and fibers containing boron compounds. The synergistic effect on flame retardancy of boron compounds (boron silicon containing oligomer (BSi), zinc borate (ZnB), boron phosphate (BPO4), metal oxide doped BPO4 and lanthanum borate (LaB)) with conventional flame retardants were investigated. The synergistic effect of nano-clay with commercial flame retardants was also investigated in order to reduce the total amount of flame retardant that is essential for fiber applications. The UL-94, limiting oxygen index (LOI), differential scanning calorimeter (DSC), thermal gravimetric analysis (TGA), fourrier transform infrared spectroscopy (FTIR) and cone calorimeter tests were conducted on composite materials in order to investigate the effect of synergy agents on the flame retardant and thermal properties of conventional flame retardant containing PA-6 and PP composites. According to the results from composite materials, boron compounds and clay showed synergistic effect with phosphorus based commercial flame retardants by acting generally with a condensed phase mechanism by increasing the char formation and/or by increasing the barrier effect of the final char residue. Inspired from the previous studies, firstly, only nano-sized BPO4 containing flame retardant fibers were produced and characterized. In the view of the results obtained from the composite trials, the boron compounds and organo clay were used with phosphorus based flame retardants to produce flame retardant fibers. The characterization of fiber samples were made with mechanical testing, melt flow index measurements (MFI), TGA, DSC, SEM and Micro Combustion Calorimeter (MCC) tests. According to the results from fiber samples, the inclusion of BPO4 reduced the peak heat release rate of the pure PA-6 and PP fiber. The reduction for PA-6 is higher than the PP fiber due to char forming character of PA-6. The usage of boron compounds and clay with phosphorus based flame retardants caused further reduction of peak heat release rate (PHRR) and total heat release values and increased the char formation. The amount of reduction of PHRR and total heat release (THR) is not so much due to the thermally thin character of fiber samples of nearly 40 microns. It is evident that a fabric made with these fibers will show better flame retardant behavior than single fiber tests due to its thick character with respect to the fiber samples.

In this thesis there were two main purposes, the first one being to investigate effects of zinc borate (ZB) on the flammability behavior of ABS when used with and without a traditional brominated flame retardant (BFR) / antimony trioxide (AO) system. The second purpose was to investigate contribution of nanoclays (NC) to the flame retardancy performance of the same traditional BFR compound with various combinations of AO and ZB again in ABS matrix. For these purposes, materials were melt compounded by using a laboratory scale twin-screw extruder, while specimens were produced by injection or compression molding. Flame retardancy of the specimens were investigated by Mass Loss Cone Calorimeter (MLC), Limiting Oxygen Index (LOI) measurements and UL-94 vertical burning tests. Other characterization techniques required in this thesis were / X-ray diffraction analysis, scanning and transmission electron microscopy, thermogravimetric analysis and tensile tests. Studies for the first purpose indicated that almost all flame retardancy parameters were preserved when antimony trioxide were replaced with zinc borate as much as in the ratio of 1:3. Residue analyses revealed that predominant flame retardancy mechanism of traditional system was gas phase action, while zinc borate contributes especially in the condensed phase action by forming thicker and stronger char layer. Investigations for the second purpose basically concluded that use of nanoclays improved all flame retardancy parameters significantly. Residue analyses pointed out that nanoclays especially contribute to the formation of stronger and carbonaceoussilicate char acting as a barrier to heat and flammable gases and retarding volatilization via tortuous pathway. As an additional third purpose in this thesis, usability of three boron compounds (zinc borate ZB, boric acid BA, boron oxide BO) with two traditional flame retardants (organic phosphinate OP and melamine cyanurate MC) in neat PET and recycled PET were also examined leading to some promising results in MLC parameters.

Carbothermic production of hexagonal BN by using boric acid and ground colemanite mined from Bigadi&ccedil / Region in Turkey was investigated by subjecting pellets prepared from B2O3, activated carbon and colemanite mixtures to nitrogen gas at 1500&deg / C. Similar to CaCO3 addition, colemanite addition to the B2O3-C mixtures resulted in higher amounts of h-BN in the final products. As a result of the experiments conducted with colemanite and CaCO3 additions providing the same quantity of CaO to the initial mixtures, similar amounts of hexagonal BN in the reaction products were observed. As a result of the experiments conducted with different compositions of colemanite- B2O3- C mixtures, 5 wt % colemanite addition was determined to be the optimum composition giving the highest amount of hexagonal BN in the reaction products. Increasing duration of the experiments increased the amount and particle size of h-BN formed in the products. Optimum amount of colemanite addition resulted in higher amounts and coarser particles of h-BN in the products than the optimum amounts of CaCO3 addition.

Boron carbide (B₄C) is a non-oxide ceramic in the same class of nonmetallic hard materials as silicon carbide and diamond. The high hardness, high elastic modulus and low density of B₄C make it a nearly ideal material for personnel and vehicular armor. B₄C plates formed via hot-pressing are currently issued to U.S. soldiers and have exhibited excellent performance; however, hot-pressed articles contain inherent processing defects and are limited to simple geometries such as low-curvature plates. Recent advances in the pressureless sintering of B₄C have produced theoretically-dense and complex-shape articles that also exhibit superior ballistic performance. However, the cost of this material is currently high due to the powder shape, size, and size distribution that are required, which limits the economic feasibility of producing such a product. Additionally, the low fracture toughness of pure boron carbide may have resulted in historically lower transition velocities (the projectile velocity range at which armor begins to fail) than competing silicon carbide ceramics in high-velocity long-rod tungsten penetrator tests. Lower fracture toughness also limits multi-hit protection capability. Consequently, these requirements motivated research into methods for improving the densification and fracture toughness of inexpensive boron carbide composites that could result in the development of a superior armor material that would also be cost-competitive with other high-performance ceramics. The primary objective of this research was to study the effect of titanium and carbon additives on the sintering and mechanical properties of inexpensive B₄C powders. The boron carbide powder examined in this study was a submicron (0.6 μm median particle size) boron carbide powder produced by H.C. Starck GmbH via a jet milling process. A carbon source in the form ofphenolic resin, and titanium additives in the form of 32 nm and 0.9 μm TiO₂ powders were selected. Parametric studies of sintering behavior were performed via high-temperature dilatometry in order to measure the in-situ sample contraction and thereby measure the influence of the additives and their amounts on the overall densification rate. Additionally, broad composition and sintering/post-HIPing studies followed by characterization and mechanical testing elucidated the effects of these additives on sample densification, microstructure development, and mechanical properties such as Vickers hardness and microindentation fracture toughness. Based upon this research, a process has been developed for the sintering of boron carbide that yielded end products with high relative densities (i.e., 100%, or theoretical density), microstructures with a fine (∼2-3 μm) grain size, and high Vickers microindentation hardness values. In addition to possessing these improved physical properties, the costs of producing this material were substantially lower (by a factor of 5 or more) than recently patented work on the pressureless sintering and post-HIPing of phase-pure boron carbide powder. This recently patented work developed out of our laboratory utilized an optimized powder distribution and yielded samples with high relative densities and high hardness values. The current work employed the use of titanium and carbon additives in specific ratios to activate the sintering of boron carbide powder possessing an approximately mono-modal particle size distribution. Upon heating to high temperatures, these additives produced fine-scale TiO ₂ and graphite inclusions that served to hinder grain growth and substantially improve overall sintered and post-HIPed densities when added in sufficient concentrations. The fine boron carbide grain size manifested as a result of these second phase inclusions caused a substantial increase in hardness; the highest hardness specimen yielded a hardness value (2884.5 kg/mm²) approaching that of phase-pure and theoretically-dense boron carbide (2939 kg/mm²). Additionally, the same high-hardness composition exhibited a noticeably higher fracture toughness (3.04 MPa•m¹/²) compared to phase-pure boron carbide (2.42 MPa• m¹/²), representing a 25.6% improvement. A potential consequence of this study would be the development of a superior armor material that is sufficiently affordable, allowing it to be incorporated into the general soldier’s armor chassis.

In der Reaktorsicherheitsforschung sind auftriebsgetriebene Strömungen von Relevanz für Störfall-szenarien mit Verdünnung der Borkonzentration und für thermische Schockbelastungen des Reak-tordruckbehälters. In der numerischen Simulation der Strömungen werden neben der Berücksichtigung der Auftriebskräfte Quell- und Korrekturterme in die Bilanzgleichungen für die turbulente Energie und die turbulente Dissipation eingeführt. Es wurden erweiterte Modelle entwickelt, in die zusätzliche Gleichungen für die Turbulenzgrößen turbulenter Massenstrom und Dichtevarianz eingehen. Die Modelle wurden in den CFD-Code ANSYS-CFX implementiert. Die Validierung der Modelle erfolgte an einem speziellen Versuchsaufbau (VeMix-Versuchsanlage), mit Einspeisung von Fluid höherer Dichte in eine Vorlage. Als Kriterien für die Validierung wurde der Umschlag zwischen impulsdominiertem Strömungsregime mit vertikalem Jet oder ein vertikales Absinken bei Dominanz von Dichteeffekten herangezogen sowie lokale Konzentrationsmessungen mit Hilfe eines speziell entwickelten Leitfähigkeits-Gittersensors. Eine Verbesserung der Simulation dichtedominierter Vermischungsprozesse mit den erweiterten Turbulenzmodellen konnte allerdings nicht nachgewiesen werden, da die Unterschiede zwischen den Rechnungen mit verschiedenen Turbulenzmodellen zu gering sind. Andererseits konnte jedoch die Simulation der Stratifikation von Fluiden unterschiedlicher Dichte im kalten Strang einer Reaktoranlage deutlich verbessert werden. Anhand der Nachrechnung von Ver-suchen am geometrisch ähnlichen Reaktor-Strömungsmodell ROCOM wurde gezeigt, dass diese Stratifikation von bedeutendem Einfluss auf die Vermischung und somit letztendlich auch auf die Temperatur- bzw. Borkonzentrationsverteilung innerhalb des Reaktordruckbehälters ist. Sie lässt sich nur korrekt simulieren, wenn ausreichend große Abschnitte des kalten Stranges mit modelliert werden. Somit konnte doch eine bessere Vorhersagegenauigkeit der Simulation der Vermischung erreicht werden. In reactor safety research, buoyancy driven flows are of relevance for boron dilution accidents or pressurised thermal shock scenarios. Concerning the numerical simulation of these flows, besides of the consideration of buoyancy forces, source and correction terms are introduced into the balance equations for the turbulent energy and its dissipation rate. Within the project, extended turbulence models have been developed by introducing additional balance equations for the turbulent quantities turbulent mass flow and density variance. The models have been implemented into the computati-onal fluid dynamics code ANSYS-CFX. The validation of the models was performed against tests at a special experimental set-up, the VeMix facility, were fluid of higher density was injected into a vertical test section filled with lighter fluid. As validation criteria the switching-over between a momentum controlled mixing pattern with a horizontal jet and buoyancy driven mixing with vertical sinking down of the heavier fluid was used. Additionally, measurement data gained from an especially developed conductivity wire mesh sensor were used. However, an improvement of the modelling of buoyancy driven mixing by use of the extended models could not be shown, because the differences between calculations with the different models were not relevant. On the other hand, the modelling of the stratification of fluids with different density in the cold leg of a reactor primary circuit could be significantly improved. It has been shown on calculations of experi-ments at the ROCOM mixing test facility, a scaled model of a real reactor plant, that this stratification is relevant as a boundary condition for the mixing process inside the reactor pressure vessel. It can be correctly simulated only if sufficient large parts of the cold legs are included in the modelling. On this way, an improvement of the accuracy of the prediction of mixing processes was achieved.