This report covers the investigation of the next generation of sensors to be used in the sensor based tube system known as SentusysTM. One essential feature of the next generation of sensors is high-temperature endurance. The sensors (strain gauges and thermocouples) have been produced by means of thermal spraying techniques, short-pulse laser ablation and laser cladding. It has been found that the sensors seem to work in general, however, much research and development remain.

The diploma thesis deals with study of laser cladding technology and possibilities of its use in renovation of casting molds made of hot-work tool steel. The theoretical part describes methods of laser cladding, testing methods and characteristics of the base material and its heat treatment. In the experimental part the test clads, and the metallographic samples were made. The samples were evaluated in terms of macrostructure and microstructure, especially clad geometry, dilution, and defects like pores and cracks. Microhardness was also measured. In conclusion a technical and economic evaluation was performed.

The research is focused on cladding of inconel 625 using the MAG - CMT method. It was found that welding without an oscillation does not create the necessary geometry to establish additional layers. When welding with an oscillation, it was researched that the current between 150 and 200 A appears most appropriate in the synergistic mode for welding inconel 625. The resulting weld bead was made at a current of 190 A with pulse dynamics correction set to -4 and correction of arc length to +10 and welding speed of 315 mm per minute.The weld bead was not ideal mainly due to insufficient height. The improvement of results could be achieved by set oscilation with fluent change in acceleration. Because of the time options and difficulty of programming it was used only constant speed for all experiments.

No description available.

This thesis addresses the study and preparation of documentation for the new building firehouse. The building is considered the location of the fire brigade units. The building is part three storey and part two storey. The building has a steel skeletal support system to ensure stability. The ceiling structure is a composite concrete and steel. Roofed building's flat roof with a classic sequence of layers. Circuit structures are formed with Z and C profiles. Filled with mineral wool. The facade is ventilated. The ground plan is rectangular object, the maximum dimensions are 55,15x27,30 m. The building is basement, covered only with flat roofs.

The diploma thesis described the basic principles and characters of the long period fiber gratings (LPFGs). Our concern was to describe basic mathematical description of these gratings needed to their modelation and simulation. Consequently some exact models leading to changes in the shape of the spectrum LPFGs were suggested, these methods were the chirping, apodization and changes in the average refractive index navg. In the Matlab environment, programes for counting the important parametres LPFGs were created and meanwhile each model leading to the change in the shape of the spectrum was simulated.

Les superalliages à base de nickel durcis par précipitation γ' et notamment l'Inconel 738 LC (IN738LC), sont des matériaux largement utilisés dans les parties chaudes de turbomoteurs d'avions et d'hélicoptères. Ces matériaux disposent d'excellentes propriétés mécaniques à haute température. Toutefois, des défauts ou des fissures peuvent apparaitre sur ces pièces, lors de leur élaboration par fonderie ou bien pendant leur durée en service, ce qui nécessite leur réparation. Cependant, les pièces constituées en IN738LC sont sujettes à de la fissuration au cours des procédés de réparation de type soudage. Il s'avère que le rechargement laser est une technique de fabrication additive prometteuse permettant de réparer des pièces abimées. Le présent travail consiste en l'étude de la réparabilité par projection de poudre de l'alliage IN738LC réputé non soudable. Cette étude comporte deux volets expérimentaux et numériques du rechargement de pièces en Inconel 738 LC au moyen du procédé CLAD. Pour cela, nous avons réalisé des essais de rechargement suivant plusieurs configurations illustrant les cas de réparations rencontrés industriellement. Deux mécanismes de fissuration distincts sont mis en évidence respectivement dans la zone affectée thermiquement du substrat et dans le dépôt. Une simulation multi-physique est également développée pour rendre compte des phénomènes thermiques, mécaniques et métallurgiques observés lors du rechargement laser. Ces simulations sont comparées à des mesures expérimentales pour validation. Enfin, ces outils de simulation sont utilisés afin de définir des critères numériques de risque de fissuration. En résumé, un préchauffage à haute température permet d'éliminer le risque de liquation et donc de fissures dans la ZAT ainsi que dans les dépôts, ce qui démontre qu'il est possible d'envisager une réparation sur cet alliage réputé non soudable. / Y' hardened nickel-based superalloys, such as Inconel 738 LC (IN738LC), are materials which are extensively used in hot sections parts of helicopter and aircraft engines. Those materials exhibit enhanced mechanical properties at high temperature. Nevertheless, cracking and several defects can occur on these parts during casting or during their service life. However, welding type repairing processes can lead to considerable cracking of IN738LC superalloy. It appears that laser cladding is a promising additive manufacturing technology which allows the repair of damaged parts. The present work main objective is aimed at investigating Inconel 738 LC repair by laser cladding. Both experimental and numerical aspects are studied for the repair of IN738LC by means of the CLAD process. Experimental laser clad deposits are produced under several configurations following industrial cases. Two distinct cracking mechanisms are identified in the heat-affected zone and within the deposit, respectively. A multi-physics simulation of laser cladding is developed in order to take into account thermal, mechanical and metallurgical phenomena. Simulation is compared to experimental measurements for validation. Finally, these numerical tools are used to define cracking risk criteria. In summary, a high preheating of the samples allows to suppress liquation and HAZ cracking, but also to obtain un-cracked deposit, which indicates that the repair of non-weldable alloys is possible.

The investigation of reactor pressure vessel (RPV) material from the decommissioned Greifswald nuclear power plant representing the first generation of Russian-type WWER-440/V-230 reactors offers the opportunity to evaluate the real toughness response. The Greifswald RPVs of 4 units represent different material conditions as follows: • Irradiated (Unit 4), • irradiated and recovery annealed (Units 2 and 3), and • irradiated, recovery annealed and re-irradiated (Unit1). The recovery annealing of the RPV was performed at a temperature of 475° for about 152 hours and included a region covering ±0.70 m above and below the core beltline welding seam. Material samples of a diameter of 119 mm called trepans were extracted from the RPV walls. The research program is focused on the characterisation of the RPV steels (base and weld metal) across the thickness of the RPV wall. This report presents test results measured on the trepans from the beltline welding seam No. SN0.1.4. and forged base metal ring No. 0.3.1. of the Units 1 2 and 4 RPVs. The key part of the testing is focussed on the determination of the reference temperature T0 of the Master Curve (MC) approach following the ASTM standard E1921 to determine the facture toughness, and how it degrades under neutron irradiation and is recovered by thermal annealing. Other than that the mentioned test results include Charpy-V and tensile test results. Following results have been determined: • The mitigation of the neutron embrittlement of the weld and base metal by recovery annealing could be confirmed. • KJc values of the weld metals generally followed the course of the MC though with a large scatter. • There was a large variation in the T0 values evaluated across the thickness of the multilayered welding seams. • The T0 measured on T-S oriented SE(B) specimens from different thickness locations of the welding seams strongly depended on the intrinsic structure along the crack front. • The reference temperature RT0 determined according to the “Unified Procedure for Lifetime Assessment of Components and Piping in WWER NPPs - VERLIFE” and the fracture toughness lower bound curve based thereon are applicable on the investigated weld metals. • A strong scatter of the fracture toughness KJc values of the recovery annealed and re-irradiated and the irradiated base metal of Unit 1 and 4, respectively is observed with clearly more than 2% of the values below the MC for 2% fracture probability. The application of the multimodal MC-based approach was more suitable and described the temperature dependence of the KJc values in a satisfactory manner. • It was demonstrated that T0 evaluated according to the SINTAP MC extension represented the brittle fraction of the data sets and is therefore suitable for the nonhomogeneous base metal. • The efficiency of the large-scale thermal annealing of the Greifswald WWER 440/V230 Unit 1 and 2 RPVs could be confirmed.

No description available.

Detta arbete undersöker huruvida reparation genom påläggsvetsning kan användas på tågrälsar i Stockholms tunnelbana istället för tillverkning av nya. Olika metallpulver och slitageprofiler analyseras genom en livscykelanalys ur vilken energiförbrukning och CO2-utsläpp jämförs med konventionell tillverkning av tågrälsar. Utifrån olika rekommendationer gällande maximalt sido- och höjdslitage av en rälprofil, skapades en CAD-modell i Solid Edge ur vilken volymen av beläggningen togs fram. Beräkningen av livscykel gjordes sedan med hjälp av programmet CES EduPack och dess inbyggda verktyg Eco Audit tool. Resultatet som togs fram var att laserpåsvetsning minskar både CO2-utsläppen och energiåtgången markant under både transport, tillverkning och materialframtagning för alla material och slitagefall som testades. Som mest sänktes CO2-utsläppen med 95 % och som minst med 85 %. Energiåtgången minskade som mest med 95 % och som minst med 67 %. Materialet som ansågs vara mest lämplig för påläggssvetsning var Rockit 401, då denna bidrog till största minskningen av energiåtgång och koldioxidutsläpp samt hade bäst egenskaper gällande sprickbildning samt hårdhet. / This report investigates the method of laser cladding and its possibility to repair worn down subway tracks as an alternative to manufacturing new ones. Different types of metal powders and wear profiles were studied through a life cycle analysis from which the energy consumption and carbon dioxide emissions were compared to the conventional method of manufacturing rails. Based on data and recommendations for maximum wear a CAD-model in Solid Edge was constructed, from which the volume of the coating was calculated. The life cycle analysis were calculated using the program CES EduPack and its built-in application Eco Audit tool. The result is that laser cladding will lower both the carbon dioxide emission and the energy consumption significantly during both transport, manufacturing and production for every material and wear profiles that were tested. The biggest reduction for carbon dioxide emissions was 95 % and the lowest was 85 %. The biggest reduction of energy consumption was 95 % and the lowest was 67 %. The material that was considered the most suitable for our purpose was Rockit 401 since it contributed to the biggest reduction of both energy consumption and carbon dioxide emission. Rockit 401 also showed good properties regarding cracking and hardness.