The problem of self-heating of combustible dusts accumulated on hot surfaces has caused several fires and dust explosions. The current test standards (ASTM E 2021, EN50281-2-1) used to ensure safe environment for a given dust, define a safe temperature of the flat hot surface for certain dust layer thickness. Since in these standards, measurement of temperature is taken along the centerline, they mainly represent a simplified scenario of one-dimensional heat transfer. A need to investigate behavior of spontaneous ignition in dust deposits in complex geometries forms the motivation of this work. The effect of hot surface geometry is experimentally studied by devising wedge-shaped configurations having angles of 60o and 90o. Results show that ignition always occurred around the top region in the case of 60o wedge, and in the top and middle regions in the case of 90o wedge. These trends are explained by investigating three parameters affecting the ignition behavior, namely, the heat transfer from the hot plate to the dust, the rate of heat transfer between different regions within the dust and the minimum volume of dust required to produce sufficient heat release. A mathematical method has been proposed to predict the ignition behavior of dust deposit subjected to any boundary conditions arising due to geometrical confinement. Further, numerical simulations have been carried out to simulate the conjugate heat transfer in the interface of dust surface and air. Both analyses, mathematical and numerical, compare well with the experimental data. Furthermore, in the standard test method, ASTM E- 2021, a metal ring is used to contain the sample dusts. It is observed from experimental and numerical simulations that the resultant temperature field is not one-dimensional as desired since the corner part ignites first due to heat transfer from both the bottom plate and the metal ring, which is at almost same temperature as that of bottom plate. Theories those describe the thermal ignition in these standard tests, use the assumption that the heat flow is unidirectional. Therefore, a better substitute to the metal ring has been proposed as a ring made out of an insulating material (having low thermal conductivity). This makes the heat transfer to the dust layer phenomenally one-dimensional. Another leg of the experiments have been carried out to investigate the effect of weathering of combustible dusts on their spontaneous ignition process. Two types of weathering methods, heat- and moisture-weathering are used. Sample preparation and weathering quantification methods follow the standard test procedure. Thermogravimetric analysis has been employed to understand the variation in weight loss of fresh, heat-weathered and moisture-weathered samples of coal and organic dusts. Preliminary results show that heat weathering increases the hazard level for organic (wheat) dust. In summary, the current research work mainly involves modification of the standard test method such as ASTM E-2021 to include an insulated ring instead of a metal ring to ensure one-dimensional heat transfer and extending the test method to include wedge-shaped geometries. The spontaneous ignition of combustible dust in the new setups is investigated thoroughly. Furthermore, mathematical and numerical models have been proposed to simulate the experimental tests. Finally, the effect of two types of weathering processes on the characteristics of spontaneous ignition has been studied. In all the cases, results are thoroughly discussed with the explanation of the physics involved.

"This study investigates the interaction of micron- sized coal particles entrained into lean methane €“ air premixed flames. In a typical axisymmetric burner, coal particles are made to naturally entrain into a stream of the premixed reactants using an orifice plate setup. Pittsburgh seam coal dust, with three particle sizes in the range of 0 to 25 µm, 53 to 63 µm, and 75 to 90 µm is used. The effects of different coal dust concentrations (10 €“ 300 g/m3) at three lean equivalence ratios, ϕ (methane-air) of 0.75, 0.80 and 0.85 on the laminar burning velocity are determined experimentally. The laminar burning velocity of the coal dust-methane-air mixture is determined by taking a shadowgraph of the resulting flame and using the cone-angle method. The results show that the addition of coal dust in methane-air premixed flame reduces the laminar burning velocity at particle size of 53 to 63 µm and 75 to 90 µm. However, burning velocity promotion is observed for 0 to 25 µm particles at ϕ = 0.80. Two competing effects are assumed involved in the process. The first is burning velocity promotion effect that the released volatile increases the gaseous mixture equivalence ratio and thus the burning velocity. The second is the heat sink effect of the coal particles to reduce the flame temperature and accordingly the burning velocity. A mathematical model is developed based on such assumption and it can successfully predict the change of laminar burning velocity at various dust concentration. Furthermore, the implication of this study to coal mine safety is discussed."

In addition to ventilation practices, the application of water via sprays is the most economical and popular means of combating respirable dust in an underground coal mine. Due to a noticeable increase in black lung among coal miners and new dust regulations, surfactants or wetting agents have been used to aid in dust suppression. The surfactant facilitates the wetting process by lowering the surface tension and allowing the hydrophobic coal dust to come into contact with the water. One of the most straightforward and effective benchtop tests is a simple wetting test. Although there are variations of this type of test, principle and technique remain the same. A known amount of dust was placed on the surface of a solution and the time it takes for all the dust to fall through the interface would be the wetting rate. This investigation examined the specific density of the bulk dust and concentration of a surfactant in solution and their effects on the wetting rate. It was found that both factors were significant in determining the wetting rate. It was seen that the surfactant had a more significant effect on the dust which consisted mostly of coal particle when compared to a dust with a higher non-coal mineral content. Additionally, full-scale tests were conducted to determine the effect of the surfactant at a constant concentration. During the field implementation, the surfactant was pumped through the mines spray water to the cutter heads of the continuous miner. A large number of uncontrollable variables present during the implementation, made determining the effects difficult, and the resulting impact from the surfactant inconclusive. Further long-term testing would be needed while accounting for all of the identified variables. Significantly higher concentration was however found when using the continuous personal dust monitor as opposed to the older personal dust samples when left in the same environment. Additionally, a very significant drop in dust concentrations was observed when the miner operators were allowed to activate the scrubbers. / Master of Science / People who work in mines are exposed to many dangers and illnesses. One of the illnesses, which has in recent history resurged, is black lung. Black lung is a disease caused by coal dust entering the lungs. The body’s reaction to it is to build scar tissue around the piece of dust. If this happens enough times over the miner’s career, then it becomes nearly impossible to breath. Normally, to prevent this from happening, water is sprayed in the coal before it is chipped off by the machine. Since this appears to no longer be effective, soapy chemicals are added to the water, which helps to keep the dust from lifting into the air in the first place. One of the easiest ways to test whether the chemicals are working well or not is to conduct a wetting test. When conducting a wetting test, a known about of dust is placed on top of the water and chemical mixture, and the time it takes for all of the dust to be wet is call the wetting rate. To get better results in an actual mine, faster wetting rates were sought after. The wetting test showed that the two main factors which determine the wetting were how much coal is in the coal and rock dust mixture and how much chemical is used. It was seen that the chemical had a more significant effect on the dust which had mostly of coal particle when compared to dust with more rock dust. Another study was conducted at a mine with only one mixture of water and chemical. During the study, the chemical was pumped through the mine and to the cutter heads of the continuous miner. A continuous miner is the name of the equipment used to mine coal and other soft material. The cutter head is the piece of the equipment which actually makes contact with coal. Since the conditions at the mine were not ideal and not enough data was taken, the resulting effect of the chemical could not be certain. More long-term studies need to be done in the future to help account for the less than ideal conditions. There were, however, larger amounts of dust when using new sampling equipment as opposed to the older equipment given the same conditions. Also, smaller amounts of dust were seen when the miner operators were allowed to activate the air cleaning attachments on the continuous miner. These issues should be revisited in the future.

M.P.H., Faculty of Health Sciences, 2008 / Introduction The Department of Minerals and Energy (DME) in South Africa issued a Directive B7, titled “A Guideline for the Ventilating of Mechanical Miner Sections” to the coal mining industry. The main purpose of this directive was to reduce respirable dust exposures at the coal face with the long term objective of reducing the incidence of Coal Workers Pneumoconiosis (CWP). This study attempts to evaluate the appropriateness of the DME approach by comparing respirable coal dust results from personal samples from occupations at the coal face to the results obtained from engineering samples at the continuous miner. Objectives The objectives of this study are to: • Describe personal respirable coal dust concentrations of the occupations within the continuous miner Homogeneous Exposure Group (HEG) in five underground coal mines in Mpumalanga from January 2005 to December 2006. • Describe environmental engineering respirable coal dust concentrations of the continuous miner operator position in five underground coal mines in Mpumalanga from January 2005 to December 2006. • Compare personal respirable coal dust concentrations to Environmental Engineering Dust (EED) concentrations in five coal mines in Mpumalanga from January 2005 to December 2006. Methodology This study is descriptive in nature and was carried out utilizing historical respirable coal dust data from underground coal bord and pillar production sections. Data was supplied by Collieries Environmental Control Services (CECS) who provided a coal sampling and analysis service to South African collieries. Data provided was from five large underground coal mines in the Mpumalanga coal fields. The study population consisted of occupations within the HEG of workers deployed at the coal face who were linked to Continuous Miner (CM) production activities and results from EED sampling. Results When comparing the personal sampling results to EED sampling results for each individual mine, it is evident that all the mines had lower personal sampling results than EED results, thus establishing a definite trend. When combining all the mines in the two data sets it is also evident that EED sampling results are significantly higher than personal sampling results confirming the trend observed on individual mines. Correlation tests carried out between the two data sets indicated that there is no correlation between the personal and EED sampling results. The poor correlation between the two data sets indicates that the EED sampling position is not ideal and does not take account of the actual contaminant levels leaving the coal-winning heading. Discussion and conclusion The DME directive by way of a simple calculation took the countries personal Occupational Exposure Limit (OEL) of 2 mg/m3 and formulated a limit of 5 mg/m3 for EED sampling results. Simple extrapolation of the EED results indicates that personal exposure is exceeded more than two-fold and thus the limit of 5 mg/m3 as set by Directive B7 cannot be compared to the personal respirable coal dust OEL of 2 mg/m3. The basis of the initial calculation used to derive the 5 mg/m3 limit assumed that the shift lengths were in the region of 8 hours and cutting times around 40% of the shift, while most coal mines now have shift lengths ranging from 9 to 10 hours. In conclusion it is evident that the required limit of 5 mg/m3 as set out by Directive B7 cannot be related to the personal exposures limit of 2 mg/m3. Poor correlation results observed indicate that the EED sampling position does not account for the respirable dust concentrations leaving coal-winning headings and may be affected by the re-circulation of contaminated air over the sampling position. In addition the EED sampling position does not give an indication of the respirable dust capture efficiency of scrubber fans.

ABSTRACT MONITORING AND STATISTICAL MODELLING OF DUST CONCENTRATION OF SOME TURKISH LIGNITES UNDER LABORATORY CONDITIONS Karakas, Ahmet Ph.D., Department of Mining Engineering Supervisor: Prof. Dr. Tevfik G&uuml / yag&uuml / ler September 2010, 171 pages Although technological developments enable maximum safety, high dust formation is still a crucial problem in coal mining sector. This study is aimed to investigate the relationship between amount of coal dust produced during cutting operation and some important coal properties together with cutting parameters for different particle size ranges in laboratory conditions. For this purpose, six Turkish lignite samples were used in the experiments. Two experiment sets were designed to generate coal dust by using cutting action of the saw. First group of experiments were conducted in large scale saw system by using saws having three different diameters and dust concentration measurements were done for three group of particle size namely: 0-2.5 &mu / m, 0-5 &mu / m and 0-10 &mu / m. Second group of experiments were done in small scale saw system by changing the table advancing speed and tip speed of the system. For this group of experiments, only one type of lignite samples were used. These measurements were carried out only 0-10 &mu / m particle size range by using a saw with 30 cm in diamater. In this study, to characterize the lignite samples / proximate, petrographic and grindability analysis (HGI) were made. During the experiments, dust concentrations were measured by using Microdust Pro real time dust monitoring equipment. At the end of the study, the relationship between coal dust concentration and some coal properties and cutting operating parameters were expressed by using four different regression equations. Also it has been found that tip speed of saw, fixed carbon, ash and huminite content, vitrinite reflectance and hardgrove grindability index are very important parameters in coal dust generation. Keywords: Respirable Coal Dust, Dust Generation, Real Time Dust Sampler, Coal Dust Diseases, Coal Cutting Operation.

Dust is a well-known occupational hygiene challenge and has been throughout the years, especially in the coal mining industry. The hazards arising from coal dust will differ between geographical areas due to the unique characteristics of dust from the coal mining environment. It is therefore of upmost importance to identify these qualities or characteristics of coal dust in order to understand the potential hazards it may pose. It is also important to consider the presence of nanoparticles which until recently remained neglected due to the absence of methods to study them. Aim: The aim of this study was to collect significant quantities of airborne dust through static sampling to characterise the physical, morphological as well as elemental properties of inhalable and respirable dust produced at two South African underground and two opencast coal mines. Personal exposure quantification was therefore not the primary concern in this study. Method: Static dust sampling was done at two mining areas of the two opencast and underground coal mines using four Institute of Occupational Medicine (IOM) and four cyclone samplers per area at each mine. A condensation particle counter (CPC) was also used at the opencast areas. The opencast areas included blast hole drilling, drag line and power shovel operations. The underground areas included the continuous miner and roof bolter operations. Gravimetric analyses of the cyclone and IOM samples were done as well as scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) analysis. Results: Mine A (opencast and underground) produces higher grade coal in comparison to mine B (opencast and underground). Gravimetric analysis indicated higher average inhalable (55.35 mg/m3) and respirable (2.13 mg/m3) concentrations of dust in the underground areas when compared to the opencast areas (34.73 mg/m3 and 0.33 mg/m3). Blast hole drilling operations indicated higher average inhalable and respirable dust concentrations (39.02 mg/m3 and 0.41 mg/m3) when compared to the drag line and power shovel operations (30.44 mg/m3 and 0.246 mg/m3). CPC results showed higher average concentrations of sub-micron particles at the blast hole drilling areas per cubic metre (63132 x 106) compared to the drag line and power shovel operations (38877 x 106). EDS analysis from the opencast areas indicated much higher concentrations of impurities (with lower concentrations of carbon – 33.33%) when compared to samples taken from the underground mining activities (65.41%). The EDS results from the opencast areas differed substantially. The highest concentrations of silica were found at the blast hole drilling areas. EDS results from the underground areas indicated that mine A has slightly higher concentrations of carbon (66.2%) with less impurities when compared to mine B (64.62%). The continuous miner operations showed a higher concentration of impurities when compared to the dust from the roof bolter. SEM results from the opencast areas revealed that the majority of particles are irregularly shaped and the presence of quartz and agglomerations are evident. SEM results from the underground areas were similar except that the roof bolter produced smaller sized particles when compared to the continuous miner. It also seemed that the areas with higher levels of impurities produced more sub-micron particles. Conclusions: It is possible to identify the majority of physical and elemental characteristics of coal dust by means of gravimetric analysis, particle counting, SEM and EDS. There were differences found, regarding the morphological; chemical and physical characteristics, between the different opencast and underground areas at mine A and mine B due to the type of mining activity and amount of overburden present. Silicosis, Pneumoconiosis and Chronic obstructive pulmonary disease are some of the possible health concerns. It has been seen that dust from higher grade coal mines contributed to more developed stages of these diseases. / MSc (Occupational Hygiene), North-West University, Potchefstroom Campus, 2015

Dust is a well-known occupational hygiene challenge and has been throughout the years, especially in the coal mining industry. The hazards arising from coal dust will differ between geographical areas due to the unique characteristics of dust from the coal mining environment. It is therefore of upmost importance to identify these qualities or characteristics of coal dust in order to understand the potential hazards it may pose. It is also important to consider the presence of nanoparticles which until recently remained neglected due to the absence of methods to study them. Aim: The aim of this study was to collect significant quantities of airborne dust through static sampling to characterise the physical, morphological as well as elemental properties of inhalable and respirable dust produced at two South African underground and two opencast coal mines. Personal exposure quantification was therefore not the primary concern in this study. Method: Static dust sampling was done at two mining areas of the two opencast and underground coal mines using four Institute of Occupational Medicine (IOM) and four cyclone samplers per area at each mine. A condensation particle counter (CPC) was also used at the opencast areas. The opencast areas included blast hole drilling, drag line and power shovel operations. The underground areas included the continuous miner and roof bolter operations. Gravimetric analyses of the cyclone and IOM samples were done as well as scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) analysis. Results: Mine A (opencast and underground) produces higher grade coal in comparison to mine B (opencast and underground). Gravimetric analysis indicated higher average inhalable (55.35 mg/m3) and respirable (2.13 mg/m3) concentrations of dust in the underground areas when compared to the opencast areas (34.73 mg/m3 and 0.33 mg/m3). Blast hole drilling operations indicated higher average inhalable and respirable dust concentrations (39.02 mg/m3 and 0.41 mg/m3) when compared to the drag line and power shovel operations (30.44 mg/m3 and 0.246 mg/m3). CPC results showed higher average concentrations of sub-micron particles at the blast hole drilling areas per cubic metre (63132 x 106) compared to the drag line and power shovel operations (38877 x 106). EDS analysis from the opencast areas indicated much higher concentrations of impurities (with lower concentrations of carbon – 33.33%) when compared to samples taken from the underground mining activities (65.41%). The EDS results from the opencast areas differed substantially. The highest concentrations of silica were found at the blast hole drilling areas. EDS results from the underground areas indicated that mine A has slightly higher concentrations of carbon (66.2%) with less impurities when compared to mine B (64.62%). The continuous miner operations showed a higher concentration of impurities when compared to the dust from the roof bolter. SEM results from the opencast areas revealed that the majority of particles are irregularly shaped and the presence of quartz and agglomerations are evident. SEM results from the underground areas were similar except that the roof bolter produced smaller sized particles when compared to the continuous miner. It also seemed that the areas with higher levels of impurities produced more sub-micron particles. Conclusions: It is possible to identify the majority of physical and elemental characteristics of coal dust by means of gravimetric analysis, particle counting, SEM and EDS. There were differences found, regarding the morphological; chemical and physical characteristics, between the different opencast and underground areas at mine A and mine B due to the type of mining activity and amount of overburden present. Silicosis, Pneumoconiosis and Chronic obstructive pulmonary disease are some of the possible health concerns. It has been seen that dust from higher grade coal mines contributed to more developed stages of these diseases. / MSc (Occupational Hygiene), North-West University, Potchefstroom Campus, 2015

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Examination of seismic records during the time interval of the Sago Mine disaster in 2006 revealed a small amplitude signal possibly associated with an event in the mine. Although the epicenter of the signature was located in the vicinity where the explosion occurred, it could not be unequivocally attributed to the explosion. More needs to be understood about the seismicity from mine explosions in order to properly interpret critical seismic information. A seismic monitoring system located at NIOSH's Lake Lynn Experimental Mine has monitored nineteen experimental methane and dust based explosions. The objective of the study was to analyze seismic signatures generated by the methane and dust explosions to begin understanding their characteristics at different distances away from the source. The seismic signatures from these different events were analyzed using standard waveform analysis procedures in order to estimate the moment magnitude and radiated seismic energy. The procedures used to analyze the data were conducted using self-produced programs not available with existing commercial software. The signatures of the explosions were found to be extremely complex due a combination of mine geometry and experimental design, both of which could not be controlled for the purposes of the study. Geophones located approximately 600 m (1970 ft) and over from the source collected limited data because of the attenuation of the seismic waves generated by the methane explosion. A combination of the methods used to characterize the seismic signatures allowed for differentiation between experimental designs and the size of the explosion. The factors having the largest impact on the signatures were the mine geometry, size of the methane explosion, construction of the mine seal and location of the mine seal. A relationship was derived to correlate the radiated seismic energy to the size of the explosion. Recommendations were made, based upon the limitations of this study, on methods for better collection of seismic data in the future. / Ph. D.