<p> With new technologies taking advantages of the rapid miniaturization of devices to microscale across emerging industries, there is an unprecedented increase in the heat fluxes generated. The relatively low phase-change thermal resistance associated with boiling is beneficial for dissipating high heat flux densities in compact spaces. However, for boiling heat transfer, a high degree of geometrical confinement significantly alters two-phase interface dynamics which affects the flow pattern, wetting dynamics, and moreover, the heat transfer rate of the boiling processes. Hence, it is crucial to have a deeper understanding of the mechanistic effects of confinement on two-phase heat dissipation and carefully examine the applicability of boiling correlations developed for unconfined pool boiling to predict and optimize design of extremely compact two-phase thermal management solutions. This dissertation develops and demonstrate a fundamental understanding of the impact of confinement on pool boiling. To elucidate the mechanisms that impact confined boiling, this study experimentally evaluates boiling characteristics through the quantification of boiling curves and high-speed visualization across a range of gap spacing smaller than the capillary length of the working fluid. </p> <p><br></p> <p> This work reveals the existence of two distinct boiling regime uniquely observed in boiling in confined configurations (namely, intermittent boiling and partial dryout). In contrast to pool boiling where the maximum heat transfer coefficient occurs below the critical heat flux limit, the intermittent boiling regime demonstrates the highest heat transfer coefficient in confined boiling. Then, this study provides a mechanistic explanation for the enhanced heat transfer rate due to geometrical confinement. Mainly, small residual pockets of vapor, termed ‘stem bubbles’ herein, remain on the boiling surface through a pinch-off process. These stems bubbles act as seeds for vapor growth in the next phase of the boiling process without the need for active nucleation sites. Furthermore, this dissertation develops a more accurate, mechanistic-based model for the phenomena that occur at CHF in confined configurations. The newly developed mechanistic understanding and model provides guidance on new directions for designing extremely compact two-phase thermal solutions.</p>

<p dir="ltr">Boiling processes have long had an important role in power generation and air conditioning applications. The efficient and reliable heat dissipation afforded through the phase change process in the boiling has led to their generation of a substantial body of work in this field over several decades. Despite decades of efforts, the heat transfer performance prediction in boiling has been highly empirical with models working only for a narrow range of surface/fluids or other operating conditions. The limitation in these models is a result of a lack of mechanistic understanding of the underlying heat and mass transfer process. Surface dryout or boiling crisis is a process wherein there is a spontaneous formation of vapor film on top of the surface causing a catastrophic increase in surface temperature. The heat flux at which this formation of vapor film occurs is called critical heat flux (CHF). The CHF demarcates the upper limit to the regime of stable nucleating bubbles called nucleate boiling. The mechanism causing dryout is under debate for over half a century and several conflicting theories that cause dryout have been suggested since the 1950s including hydrodynamic, irreversible dryspot expansion, macrolayer dryout/liftoff, critical bubble distributions, vapor-recoil based theories and more. The lack of consensus is due to limitation in the information collected on the dynamic multiscale and chaotic bubble interactions. Recent advances in high-fidelity spatiotemporal phase, temperature, and heat flux measurements now enable diagnostic tools that can be leveraged to understand the complex heat transfer processes emerging from bubble-surface interaction on the boiling surface. In this work, we develop such techniques to understand various transport mechanisms underlying boiling and its crisis.</p><p dir="ltr">In this work, an experimental technique for collecting synchronized through-substrate visual and infrared (IR) measurements of a boiling surface is developed. An IR and visually transparent sapphire substrate with an IR-opaque indium-tin-oxide (ITO) heater layer is used to measure the phase (liquid and vapor areas) and temperature of the ITO layer. The visual camera collects the light reflected off the substrate from a red LED and the images collected show a contrast between liquid and vapor areas that is used to generate binarized phase maps. The temperature from the IR camera is used as boundary condition to solve a conduction problem for heat fluxes going into the fluid. Four distinct heat flux signatures corresponding to liquid, contact line, vapor and rewetting regions are observed. A post-processing methodology utilizing synchronous phase measurements to identify and partition these regions is introduced. The high-fidelity phase measurements allow for detection of fine features that are not discernable using heat flux maps alone. Analysis of the heat flux and temperature maps of partitioned regions for HFE-7100 fluid on the ITO surface show qualitative agreement with the trends in mechanisms underlying those areas. The experiment and post-processing methodology introduced in this work is the first to provide partitioning of underlying heat transfer mechanisms for multi-bubbles throughout the entire range of the boiling curve during both steady and transient scenarios.</p><p dir="ltr">The technique developed is used to probe the mechanisms underlying the boiling crisis. Theories suggested in the literature for boiling crisis are carefully evaluated and evidence against hydrodynamic instability, macrolayer dryout, vapor recoil, irreversible expansion of dryspots, macrolayer liftoff model, and bifurcations from critical distributions is observed. The signature in the peak of the spatially averaged fluid heat flux is observed to precede any other signs of dryout. Beyond the peak heat flux an increase in superheat leads to reduced heat dissipated by boiling and further increases the temperature causing a thermal runaway in the substrate that eventually leads to dryout. Hence, the boiling crisis is found to be a consequence of a peak in the nucleate boiling curve. The cause for the peak in the boiling heat flux for the surface-fluid combination tested was due to degradation of heat transfer caused by the replacement of high-heat-transfer contact line region with lower-heat-transfer vapor covered regions, among the multiple competing mechanisms. Hence, we propose that mechanistically modeling the boiling crisis rests on prediction of the peak in the upper portion of the nucleate boiling curve by considering all underlying heat transfer mechanisms. A modeling framework based on heat flux partitioning, where the overall heat transferred during boiling is calculated as the sum of the heat transferred by individual mechanisms is demonstrated as potential pathway to predict the upper portion of the nucleate boiling curve and thereby critical heat flux. Based on the terms involved in summation for individual mechanisms, we propose that the boiling curve for any given surface be interpreted as a path on a multidimensional surface (boiling manifold). Estimation of such a boiling manifold allows for prediction of the boiling curve for any surface, given development of the relations between these parameters and surface-fluid properties, and can further be used to backtrack relevant thermophysical or nucleation properties for enhanced boiling performance.</p><p dir="ltr">Enhancement of pool boiling heat transfer performance using surface modifications is of major interest to applications and this work further delves into characterizing the boiling performance using traditional surface averaged measurements of microstructured surfaces using HFE-7100. We find that microlayer evaporation from the imbibed liquid layer underneath the growing vapor bubbles is the key mechanism of boiling heat transfer enhancement in microstructures. Further, this implies that characterization of microstructured surfaces for evaporative performance can serve as an important proxy to enable heat transfer coefficient enhancement prediction during pool boiling. Hence, we also developed an easily calculated Figure of Merit (FOM) that characterizes the efficacy of evaporation from microstructured surfaces.</p><p dir="ltr">To summarize, in this work we developed an experimental technique using synchronous through-substrate high-speed visual and IR imaging methods. New post-processing techniques for partitioning of different heat transfer mechanisms are proposed and used to analyze boiling on an ITO-coated sapphire substrate with HFE-7100 as the working fluid. We reveal thermal runaway in the substrate caused due to a negative-sloping boiling curve as the mechanism of dryout. Mechanistic modeling of the critical heat flux thus involves calculating the peak in the nucleate boiling curve. A framework to predict the nucleate boiling curve and subsequently critical heat flux is proposed based on the partitioning analysis. The experimental method developed lays the groundwork for measuring heat flux and superheats associated with various mechanisms, and hence, enables validation of future partitioning-based boiling heat transfer models that intrinsically enable prediction of the peak.</p>

L’étude de l’ébullition transitoire est un enjeu important pour la sureté nucléaire. Un tel phénomène peut se produire lors d’un accident de type RIA (Reactivity Initiated Accident)dans un réacteur nucléaire où le pic de puissance au niveau d’un crayon de combustible peut déclencher une ébullition transitoire conduisant à une forte augmentation de la température de la gaine et à un risque de rupture. Plusieurs études en conditions réacteurs ont permis d’obtenir des courbes d’ébullition transitoires mais la modélisation qui en découle manque encore de fiabilité. Dans le cadre d’une collaboration avec l’Institut de Radioprotection et de Sûreté Nucléaire (IRSN), une expérience modèle a été construite à l’Institut de Mécanique des Fluides de Toulouse (IMFT). Elle génère un écoulement de réfrigérant HFE7000 dans un canal de section semi-annulaire, simulant l’écoulement autour d’un crayon de combustible, dont la partie intérieure, composée d’une feuille de métal, est chauffée rapidement par effet Joule, simulant l’échauffement de la gaine du crayon. La thermographie infra-rouge permet de mesurer la température de la paroi externe du métal. L’application d’une peinture noire sur le métal augmente son émissivité mais aussi la résistance thermique de la paroi. La précision de la mesure de la température d’intérêt a été optimisée en fonction de l’épaisseur de peinture et une correction sur le bilan d’énergie prend en compte ce paramètre. Ces mesures sont couplées avec une caméra rapide qui permet de visualiser les régimes d’ébullition et d’obtenir des tailles de bulles à l’aide de la mise en place d’algorithmes de traitement d’image. On représente sur un diagramme flux-température les transferts thermiques lors des différents régimes en stationnaire et en transitoire. Chaque régime d’ébullition, en conditions stationnaire ou transitoire, est alors passé en revue : la convection, le déclenchement de l’ébullition, l’ébullition nucléée, la crise d’ébullition, l’ébullition en film et le remouillage. Les régimes stationnaires sont correctement modélisés par des corrélations usuelles. La convection transitoire est caractérisée sur toute la paroi et son évolution se rapproche de la solution quasistationnaire. Il est montré que les transferts thermiques lors du passage vers l’ébullition nucléée sont dépendants de la formation d’une importante poche de vapeur qui se propage sur la paroi. Une étude locale de cette propagation est alors nécessaire. Afin de simuler des transitoires de température durant l’ébullition nucléée, un système d’asservissement de type P.I.D. permet d’imposer des créneaux ou des rampes de températures (de 5 à 500 K.s 1 ). Les résultats en ébullition nucléée sont conformes avec ceux de la littérature, tant en conditions stationnaire que transitoire. L’expérience permet d’étudier le transfert de chaleur lorsqu’un film de vapeur se forme et isole la paroi. Ce régime d’ébullition en film, pendant la chauffe ou le refroidissement de la paroi peut ainsi être stabilisée pendant plusieurs secondes avec ce système. On caractérise ainsi les conditions de déclenchement de l’ébullition en film, la dynamique de sa propagation et les transferts une fois établi. Enfin, l’implémentation des caractéristiques physiques de notre expérience dans le code SCANAIR de l’IRSN, permet de commencer à calculer et comparer nos résultats expérimentaux avec les simulations numériques. Des calculs de conduction instationnaire sont notamment considérés en imposant la température mesurée pour analyser nos résultats lors du régime de convection et après le déclenchement de l’ébullition. / The study of rapid transient boiling is an important issue in the nuclear safety. Such a phenomenon may occur in the case of a RIA (Reactivity Initiated Accident) in the core of a nuclear reactor powerplant, where a power excursion can trigger the formation of a vapour film around the fuel rod, leading to an important rise of the rod temperature and a risk of failure. Some studies in reactor conditions provided transient boiling curves but the modeling lacks of reliability. In collaboration with the IRSN (Institut de Radioprotection et de Sûreté Nucléaire), an experiment model was built at the Institute of Fluid Mechanics of Toulouse. It generates the flow of a refrigerant, HFE7000, in a semi-annular section channel, whose inner wall is made of a metal foil rapidly heated by Joule effect, simulating the heating of a fuel rod. Infrared thermography is used to measure the temperature of the metal foil, painted with a black paint to increase its emissivity, causing also an increase of the wall thermal resistance. The measurement accuracy of the interest temperature has been optimized according to the paint thickness and a correction on the energy balance takes account this parameter. These measurements are coupled with a high-speed camera that allows visualizing the boiling regimes and get bubble sizes using image processing algorithms. On a flux-temperature diagram, the heat transfers are represented both for steady and transient regimes. Each boiling regime is then reviewed : convection, onset of nucleate boiling, nucleate boiling, boiling crisis, film boiling and rewetting. Steady regimes are correctly modeled by usual correlations. Transient convection is characterized over the whole wall and its evolution is closed to the quasi-steady solution. It is shown that heat transfer during the transition to nucleate boiling are strongly related to the formation of a large vapor phase that spreads on the wall. A local study of this propagation is then necessary. In order to simulate and control transient temperature during nucleate boiling, a P.I.D. is implemented to impose a steady or ramps temperature (from 5 to 500 K.s 1 ). The results in nucleate boiling make it possible to recover the results of the literature in both steady and transient conditions. The experiment allows to study the heat transfer when a vapor film is formed and insulates the wall. The film boiling regime during heating or the cooling of the wall can thus be stabilized for several seconds with this system. The conditions for triggering of film boiling are thus characterized, as its spread dynamic and its transfers once established. Finally, the implementation of the physical characteristics of our experience in IRSN’s SCANAIR code allows us to begin to calculate and compare our experimental results with numerical simulations. Unsteady conduction calculations are applied to the measured temperature to analyze our results during the convection regime and after the onset of boiling.

<p>In this study, universal databases and semi-empirical correlations are developed for cryogenic two-phase heat transfer and pressure drop in heated tubes undergoing flow boiling.</p>

<p>This study comprises experimental investigations and theoretical/empirical analyses of three forced-convective (pumped) boiling schemes: (i) confined round single jet and jet array impingement boiling, and flow boiling through conventional-sized (ii) concentric circular annuli and (iii) rectangular channels. These schemes could be utilized in the thermal management of various applications including high-heat-flux electronic devices, power devices, electric vehicle charging cables, avionics, future space vehicles, etc.</p>