In his thesis, CONDUCTED EMC MODELLING IN MODERN DC-DC POWER CONVERTERS, the conducted electromagnetic effects of high-density high-switching frequency modern power converters are studied. The noise source and noise path were modelled and the results calibrated to accredited noise levels. A VHF frequency model was developed and verified using different analysis packages and compared for accuracy, affordability and ease of use. Noise modes were separated and verified for accuracy. The mechanisms of the noise modes were studied and noise mitigation techniques presented. / Thesis (PhD)--University of Pretoria, 2017. / Electrical, Electronic and Computer Engineering / PhD / Unrestricted

abstract: Complex electronic systems include multiple power domains and drastically varying dynamic power consumption patterns, requiring the use of multiple power conversion and regulation units. High frequency switching converters have been gaining prominence in the DC-DC converter market due to smaller solution size (higher power density) and higher efficiency. As the filter components become smaller in value and size, they are unfortunately also subject to higher process variations and worse degradation profiles jeopardizing stable operation of the power supply. This dissertation presents techniques to track changes in the dynamic loop characteristics of the DC-DC converters without disturbing the normal mode of operation. A digital pseudo-noise (PN) based stimulus is used to excite the DC-DC system at various circuit nodes to calculate the corresponding closed-loop impulse response. The test signal energy is spread over a wide bandwidth and the signal analysis is achieved by correlating the PN input sequence with the disturbed output generated, thereby accumulating the desired behavior over time. A mixed-signal cross-correlation circuit is used to derive on-chip impulse responses, with smaller memory and lower computational requirement in comparison to a digital correlator approach. Model reference based parametric and non-parametric techniques are discussed to analyze the impulse response results in both time and frequency domain. The proposed techniques can extract open-loop phase margin and closed-loop unity-gain frequency within 5.2% and 4.1% error, respectively, for the load current range of 30-200mA. Converter parameters such as natural frequency (ω_n ), quality factor (Q), and center frequency (ω_c ) can be estimated within 3.6%, 4.7%, and 3.8% error respectively, over load inductance of 4.7-10.3µH, and filter capacitance of 200-400nF. A 5-MHz switching frequency, 5-8.125V input voltage range, voltage-mode controlled DC-DC buck converter is designed for the proposed built-in self-test (BIST) analysis. The converter output voltage range is 3.3-5V and the supported maximum load current is 450mA. The peak efficiency of the converter is 87.93%. The proposed converter is fabricated on a 0.6µm 6-layer-metal Silicon-On-Insulator (SOI) technology with a die area of 9mm^2 . The area impact due to the system identification blocks including related I/O structures is 3.8% and they consume 530µA quiescent current during operation. / Dissertation/Thesis / Doctoral Dissertation Electrical Engineering 2017

This thesis presents the simulation, design, and hardware implementation of a modified multiphase boost converter. Converter design must consider noise imposed on input and output nodes which connect to and influence the operation of other devices. Excessive noise introduces EMI which can damage sensitive circuits or impede their operation. High ripple current degrades battery lifetime and reduces operating efficiency in connected systems such as PV arrays. Converters with high ripple current also experience greater peak conduction loss and require larger components. A two-phase implementation of a modified boost converter demonstrates the input current filtering benefits of the modified topology with increased power capacity. In a 12V to 19V 95W design, the modified multiphase design exhibits a reduced input current ripple of 1.103% compared to the 9.096% of the standard multiphase design while imposing minimal detriment to overall converter efficiency. The modified topology uses two inductors and one feedback capacitance per phase. Larger value inductors generally exhibit lower current ratings as well as larger size. The split inductance of the modified multiphase topology can be designed for occupation of less total volume than the single inductance of the standard multiphase topology.

Switched electronic systems are used in a huge number of everyday domestic and industrial utilities: liquid crystal displays, home appliances, lighting, personal computers, power plants, transportation vehicles and so on. Efficient operations of all such applications depend on the essential "hidden work" done by switched electronic systems, whose behavior is determined by a suitable interconnection and control of analog and digital devices. As a motivation of this work, we consider the DC-DC power converters. This thesis contributes to provide hybrid and nonlinear control problem solutions to several types of power converters. In the first part we are interested in the problem of voltage regulation of power converters operating in discontinuous conducting mode. Two power converters are considered: the boost converter and the buck-boost converter. The system does not admit a (continuous--time) average model approximation, hence is a hybrid system where the control objective is the generation of a periodic orbit and the actuator commands are switching times. Our main contribution is a simple robust algorithm that gives explicit formulas for the switching times without approximations. Simulation and experimental results that illustrate the robustness of the scheme to parameter uncertainty, as well as performance comparisons with current practice, are presented. In the second part a class of power converters that can be globally stabilized with an output-feedback PI controller has been identified. Moreover, we will prove that the I&I observer can be combined with the PI controller preserving the GAS properties of the closed-loop. The class is characterized by a simple linear matrix inequality. The new controller is illustrated with the widely-popular, and difficult to control, single-ended primary inductor converter, for which simulation and experimental results are presented.

The main goal of this thesis is to develop an active thermal management control scheme for multi-phase current mode buck converters in order to improve the long term reliability of the converters. A thermal management unit (TMU) with independent linear compensators for the thermal loops is incorporated into the existing digital controller to regulate the current through each phase so that equal temperature distribution is achieved across all phases. A lumped parameter thermal model of the multi-phase converter is built as the basis of the TMU. MATLAB simulation results are used to verify the TMU concept. Experimental results from a digitally controlled 12 V to 1 V, 50 A, 250 kHz four-phase peak current mode buck converter demonstrate the effectiveness of the proposed thermal management technique in the presence of uneven air flow. The steady-state performance, dynamic transient load performance, effect of gate drive voltage and efficiency measurements are investigated and discussed.

The main goal of this thesis is to develop an active thermal management control scheme for multi-phase current mode buck converters in order to improve the long term reliability of the converters. A thermal management unit (TMU) with independent linear compensators for the thermal loops is incorporated into the existing digital controller to regulate the current through each phase so that equal temperature distribution is achieved across all phases. A lumped parameter thermal model of the multi-phase converter is built as the basis of the TMU. MATLAB simulation results are used to verify the TMU concept. Experimental results from a digitally controlled 12 V to 1 V, 50 A, 250 kHz four-phase peak current mode buck converter demonstrate the effectiveness of the proposed thermal management technique in the presence of uneven air flow. The steady-state performance, dynamic transient load performance, effect of gate drive voltage and efficiency measurements are investigated and discussed.

Digitally-controlled, high power universal telecommunication power supply modules have been developed. In this work, the converter control strategy, and its design and implementation first, by means of parallel-operated, dual, 8-bit microcontrollers, and then by using a high processing power digital signal processor (DSP) have been emphasized. The proposed dual-processor based digital controller provides an extended operating output voltage range of the power supplies, user programmable current limit setting, serial communication based active load current sharing with automatic master-slave selection among parallel-operated modules, user selectable number of back-up battery cells, programmable temperature compensation curves, and automatic derating without extra hardware requirement. Overload and output short-circuit protection features are also controlled by software. One of the processors in the digital controller is employed for user interface purposes such as long term records, display, and alarm facilities, and remote control, which are inherently slow processes. The fast processing speed required by output voltage setting, current limit, and load current sharing however is to be fulfilled by a second processor dedicated to the adjustment of output voltages of modules. Tight dynamic load regulation requirement of a telecommunication power supply has been fulfilled by a 150 MIPS DSP, in place of a low cost, 8-bit microcontroller. The implemented digitally-controlled, 1.8 kW, 0-70V telecommunication power supplies have been tested successfully in several locations in the field.

Les systèmes électroniques commutés sont de plus en plus utilisés dans plusieurs domaines domestiques ou industriels: les écrans à cristaux liquides, les appareils électroménagers, l'éclairage, les ordinateurs personnels, les centrales électriques, les véhicules de transport et ainsi de suite. L'efficacité des opérations de toutes les applications dépend du travail essentiel réalisé par des systèmes électroniques à commutation, dont le comportement est déterminé par une interconnexion et un contrôle appropriés des dispositifs analogiques et numériques. Comme motivation de ce travail, nous considérons les convertisseurs DC-DC de puissance. Cette thèse contribue à fournir des solutions aux problèmes de contrôle hybrides et non linéaires des plusieurs types de convertisseurs de puissance. Dans la première partie nous intéressons au problème de la régulation de la tension des convertisseurs de puissance fonctionnant dans le mode de conduction discontinue. Deux convertisseurs de puissance sont considérés: le convertisseur boost et le convertisseur buck-boost. L'objectif de commande est la génération d'une orbite périodique. Notre principale contribution est un algorithme simple et robuste qui donne des formules explicites pour les temps de commutation sans approximations. Les résultats de simulation et expérimentaux sont présentés. Dans la deuxième partie une classe de convertisseurs de puissance qui peut être globalement stabilisé avec un contrôleur PI a été identifiée. Par ailleurs, nous allons prouver que l'observateur I&I peut être combiné avec le contrôleur PI tout en préservant les propriétés de stabilité asymptotique globale de la boucle fermé. La classe se caractérise par une inégalité matricielle linéaire simple. Le nouveau contrôleur est illustré avec le convertisseur très - populaire, et difficile à contrôler, le SEPIC, pour lequel les résultats de simulation et expérimentaux sont présentés. / Switched electronic systems are used in a huge number of everyday domestic and industrial utilities: liquid crystal displays, home appliances, lighting, personal computers, power plants, transportation vehicles and so on. Efficient operations of all such applications depend on the essential “hidden work" done by switched electronic systems, whose behavior is determined by a suitable interconnection and control of analog and digital devices. As a motivation of this work, we consider the DC-DC power converters. This thesis contributes to provide hybrid and nonlinear control problem solutions to several types of power converters. In the first part we are interested in the problem of voltage regulation of power converters operating in discontinuous conducting mode. Two power converters are considered: the boost converter and the buck-boost converter. The system does not admit a (continuous--time) average model approximation, hence is a hybrid system where the control objective is the generation of a periodic orbit and the actuator commands are switching times. Our main contribution is a simple robust algorithm that gives explicit formulas for the switching times without approximations. Simulation and experimental results that illustrate the robustness of the scheme to parameter uncertainty, as well as performance comparisons with current practice, are presented. In the second part a class of power converters that can be globally stabilized with an output-feedback PI controller has been identified. Moreover, we will prove that the I&I observer can be combined with the PI controller preserving the GAS properties of the closed-loop. The class is characterized by a simple linear matrix inequality. The new controller is illustrated with the widely-popular, and difficult to control, single-ended primary inductor converter, for which simulation and experimental results are presented.

La diode Schottky SiC est un composant qui peut potentiellement remplacer la diode PiN Si dans les applications de puissance. Effectivement, la tenue en tension élevée, la faible résistivité, ainsi que l’indépendance de la température du courant de recouvrement rendent cette diode idéale pour les convertis- seurs de puissance DC/DC. Cependant, face à l’abondance des composants Si sur le marché, la diode Schottky rencontre une certaine réticence. Malgré les nombreuses démonstrations de systèmes électroniques de puissance réalisés, la fiabilité de cette technologie n’arrive pas à convaincre. Cette étude porte sur la caractérisation en régime statique sur une large gamme de températures et l’évaluation de la fiabilité en surcharge des diodes Schottky et JBS SiC-4H. La caractérisation en température a permis de proposer des modèles de la carac- téristique directe et inverse sur une gamme étendue de températures. Les tests en surcharge ont permis de comparer la fiabilité de diodes expérimentales et commerciales à fin de montrer la maturité de cette technologie. / The SiC Schottky diode can potentially replace the PiN diode in power appli- cations. As a matter of fact, high blocking voltage, low resistivity as well as temperature independence of the reverse recovery current make this diode ideal for DC/DC power converters. Nevertheless, Schottky diodes meet some reluc- tance before the abundance of PiN Si diodes. Despite the numerous demons- trations of power electronics systems, there are still some reliability aspects to improve. This study focuses on static characteristic in a large temperature range and reliability assessment of repetitive surge test of Schottky and JBS diodes. The measurements of forward and reverse characteristics yielded new models in a wide temperature range. Repetitive surge tests enabled us to com- pare the reliability of experimental and commercial diodes in order to prove the maturity of this technology.

Actuellement la nécessité des systèmes d’alimentation d’énergie, capables d’assurer un fonctionnement stable dans des domaines de fonctionnement assez larges avec des bonnes performances dynamiques (rapidité du système, variations limitées de la tension de sortie en réponse aux perturbations de charge ou de tension d’alimentation), devient de plus en plus importante. De ce fait, cette thèse est orientée sur la commande des convertisseurs de puissance DC-DC représentés par des modèles hybrides.En tenant compte de la structure variable de ces systèmes à commutation, un modèle hybride permet de décrire plus précisément le comportement dynamique d’un convertisseur dans son domaine de fonctionnement. Dans cette optique, l’approximation PWA est utilisée afin de modéliser les convertisseurs DC-DC. A partir des modèles hybrides développés, on s’est intéressé à la stabilisation des convertisseurs au moyen des correcteurs à gains commutés élaborés sur la base de fonctions de Lyapunov PWQ, et à l’implantation d’une commande prédictive explicite, en considérant des contraintes sur l’entrée de commande. La méthode de modélisation et les stratégies de commande proposées ont été appliquées sur deux topologies : un convertisseur buck, afin de mieux maîtriser le réglage des correcteurs et un convertisseur flyback avec filtre d’entrée. Cette dernière topologie nous a permis de répondre aux difficultés du point de vue de la commande (comportement à déphasage non-minimal) rencontrées dans la majorité des convertisseurs DC-DC. Les performances des commandes élaborées ont été validées en simulation sur les topologies considérées et expérimentalement sur une maquette du convertisseur buck. / Lately, power supply systems, guaranteeing the global stability for large enough operation ranges with good dynamic performances (small settling time, bounded overshoot of the output voltage in the presence of load or supply voltage variations), are strongly needed. Therefore, this thesis deals with control problems of DC-DC power converters represented by hybrid models.Considering the variable structure of these switched systems, a hybrid model describes more precisely the converter’s dynamics in its operating domain. From this perspective, a PWA (piecewise affine) approximation is used in order to model the DC-DC converters. Based on the developed hybrid models, first we have designed a stable piecewise linear state-feedback controller using piecewise quadratic (PWQ) Lyapunov functions, and secondly, we have implemented an explicit predictive control law taking into account constraints on the control input. The hybrid modeling technique and the proposed control strategies were applied on two different topologies of converters: a buck converter, in order to have a thorough knowledge of the controllers’ tuning, and a flyback converter with an input filter. This last topology, allowed us to manage different control problems (non-minimum phase behavior) encountered in the majority of topologies of DC-DC power converters. The controllers’ performances were validated in simulation on both considered topologies and also experimentally on buck converter.