Thesis (MEng) -- Stellenbosch University, 2014. / ENGLISH ABSTRACT: The aim of this study was to design and manufacture an experimentally testable free-piston Stirling engine (FPSE), including a linear electric generator; to develop and validate a theoretical simulation model; to identify problem areas pertaining to its manufacture; and finally to assess the work undertaken, to lay out the groundwork for the future development of a 3 kWe FPSE suitable for incorporation in a solar Stirling dish power generator. A redesigned version of the Beale B- 10B demonstrator engine was manufactured to overcome design diffculties and to simplify testing. The design made use of an electric generator designed at the Department of Electrical and Electronic Engineering at Stellenbosch University. Experimental measurements included piston and displacer motions, hot side and cold side temperatures, working space pressure, electric generator output, as well as heat rejection via a water jacket. Experimental measurements were taken prior to and subsequent to the addition of the electric generator. Indicated power was calculated as 0,659 W at a frequency of 10,99 Hz prior to the addition of the electric generator. The addition of the electric generator was unsuccessful since it was not well matched with the engine. The indicated power calculated was between 0,138 W and 0,144 W for different loads on the electric generator, while the electrical output power ranged from 1,23 mWe to 1,79 mWe. The addition of the electric generator produced non-continuous motion caused by magnetic forces instead of engine pressure variations. The major manufacturing diffculty was the attachment of magnets for the electric generator, but this was overcome with the manufacture of a special assembly jig. The theoretical simulation model was a combination of a third-order and dynamic analysis. Working space values were solved by the application of the conservation of mass, momentum and energy equations for a one-dimensional discretised model of the engine, while the motion of the piston and displacer was determined by applying the equations of motion. The majority of experimental measurements were predicted more accurately when higher heat transfer coeficients were used between the working space and wall temperatures. The theoretical simulation model was used to gain insight into the effect of input parameters on engine operation. The displacer rod diameter was shown to have implications on output power and stability, while it was shown that there is a natural tendency to deliver constant output power at a near-constant frequency over a range of piston loads for an FPSE. It was also shown that the design of an FPSE is complex and that the design of all components should be done in parallel. The control of an FPSE was seen to be both a necessity and can be used to exploit the advantages of the uncoupled nature of an FPSE. / AFRIKKANSE OPSOMMING: Die doel van hierdie studie was om 'n eksperimentele toetsbare vrye-werksuier Stirling enjin te vervaardiging, wat 'n lineêre elektriese kragopwekker insluit; om 'n teoretiese simulasie model te ontwikkel en te yk; om vervaardiging probleme te identi seer; en om die ondernemende werk te assesseer om 'n fondasie te lê vir die toekomstige ontwikkeling van 'n 3 kWe vrye-werksuier Stirling enjin wat by 'n Stirling sonskottel ingelyf kan word. 'n Herontwerpte weergawe van die Beale B-10B demonstrasie enjin was vervaardig om ontwerp probleme te bowe te kom en om die toets daarvan te vereenvoudig. Die ontwerp het gebruik gemaak van 'n elektriese kragopwekker wat by die Departement Elektriese en Elektroniese Ingenieurswese aan die Universiteit van Stellenbosch ontwerp is. Eksperimentele metings het die werksuier en verplaser bewegings ingesluit, sowel as die warm kant en koue kant temperature, die werkruimte druk, die elektriese uitset van die kragopwekker, sowel as die hitteuitruiling wat met 'n water verkoelingskringloop gepaard gaan. Eksperimentele metings was geneem voor en na die byvoeging van die elektriese kragopwekker. Kraglewering was bereken op 0,659 W teen 'n frekwensie van 10,99 Hz voordat die elektriese kragopwekker bygevoeg is. Die byvoeging van die elektriese kragopwekker was onsuksesvol omdat die nie gepas was vir die enjin nie. Die kraglewering is bereken op vlakke wat gewissel het tussen 0,138 W en 0,144 W vir die verskillende belastings op die elektriese kragopwekker, terwyl die elektriese uitset gewissel het tussen 1,23 mWe en 1,79 mWe. Die byvoeging van die elektriese kragopwekker het 'n nie-aaneenlopende beweging veroorsaak weens die magnetiese kragte wat dit beinvloed het in plaas van enjindruk variasies. Die belangrikste ontwerpuitdagings was die ontwerp van 'n werksuier en verplaser wat 'n klein toleransie passing kon handhaaf om sodoende 'n seël te verseker terwyl dit aan temperatuur variasies blootgestel was. Die grootste vervaardigingsprobleem was die aanheg van magnete vir die elektriese kragopwekker, maar dit is te bowe gekom deur 'n spesiale voeg te vervaardig. Die teoretiese simulasie model was 'n kombinasie van 'n derde-orde en 'n dinamiese analise. Werkruimte waardes was opgelos deur die toepassing van die behoud van massa, momentum en energie vergelykings vir 'n een-dimensionele gediskretiseerde model van die enjin, terwyl die beweging van die werksuier en verplaser bepaal was deur die toepassing van die bewegingvergelykings. Die meerderheid van die eksperimentele metings was meer akkuraat voorspel wanneer hoër warmteoordrag koë siënte tussen die werkruimte en muurtemperature gebruik was. Die teoretiese simulasie model was gebruik om insig in terme van die e ek van invoer veranderlikes op die enjin gedrag te toon. Daar was getoon dat die verplaserstaaf diameter implikasies het op kragoplewering en stabiliteit, terwyl die natuurlike tendens van 'n vrye-werksuier Stirling enjin gewys was om 'n konstante kraguitvoer te lewer op 'n naby-konstante frekwensie oor 'n reeks werksuier laste. Daar was ook gewys dat die ontwerp van 'n vryewerksuier Stirling enjin kompleks is en dat die ontwerp van alle komponente in parallel gedoen moet word. Die beheer van 'n vrye-werksuier Stirling enjin was gewys om beide noodsaaklik te wees, sowel as gebruik kan word om die unieke voordele van 'n vrye-werksuier Stirling enjin se ongekoppelde natuur te ontgin.

Thesis (PhDEng)--University of Stellenbosch, 2003. / ENGLISH ABSTRACT: The advent of new high energy product permanent magnet materials has opened great opportunities for novel electrical machine topologies with advantageous features such as high efficiency and high power/weight ratio. Amongst others, axial field permanent magnet (AFPM) machines with ironless stators are increasingly being used in power generation applications. Because of the absence of the core losses, a generator with this type of design can operate at a substantially high efficiency. Besides, the high compactness and disc-shaped profile make this type of machine particularly suitable for compact integrated power generation systems. Due to construction problems, the generator application of this type of machine has been limited to quite a low power range. There is a need to investigate the performance capability of this type of AFPM machine in the upper medium power level. The focus of this thesis is on the design optimisation of the air-cooled AFPM generator with an ironless stator. A design approach that directly incorporates the finite element field solution in a multi-dimensional optimisation procedure is developed and applied to the design optimisation of a 300 kW (at unity power factor) AFPM generator. To enable an overall design optimisation of the machine, different design aspects, such as the cooling capacity, the mechanical strength and eddy loss, are also studied in this research. To enable the free movement of the rotor mesh with respect to the stator mesh, the air-gap element originally proposed by Razek et. al. is derived for Cartesian coordinate systems. For minimising the large computation overhead associated with this macro element, a number of existing time-saving schemes have been utilised together with the derived Cartesian air-gap element. The developed finite element time-step model is applied to calculating the steadystate performance of the AFPM machine. Since the flux distribution in an AFPM machine is three dimensional by nature, calculating the eddy current loss by merely using a simple analytical method may be subject to a significant error. To overcome this problem, the two dimensional finite element field modelling is introduced to perform accurate field analysis. To exploit the full advantages of the twodimensional finite element modelling, a multi-layer approach is proposed, which takes into account the variation of the air-gap flux density in the conductors with regard to their relative positions in the air-gap. To account for the radial variation of the field, a multi-slice finite element modelling scheme is devised. The thermal analysis is an important aspect of the design optimisation of AFPM machines. From a design point of view, it is preferable to have a simple but effective method for cooling analysis and design, which can easily be adapted to a wide range of AFPM machines. In this thesis a thermofluid model of the AFPM machine is developed. The fluid flow model is needed for calculating the air flow rate, which is then used to find the convective heat transfer coefficients. These are important parameters in the subsequent thermal calculations. Experimental investigations have been carried out to verify each of the above-mentioned models/methods. With these models implemented, the design optimisation of an air-cooled ironless stator 300 kW (at unity power factor) AFPM generator is carried out. The performance measurements done on the fabricated prototype are compared in this thesis with predicted results. The study shows that the proposed design approach can be applied with success to optimise the design of the AFPM machine. The advantages of high power density, high efficiency, no cogging torque and good voltage regulation make this type of AFPM machine very suitable for power generator applications. The optimum steady-state performance of the AFPM machine shows that this machine with an ironless stator is an excellent candidate for high speed power generator applications, even in the upper medium power level. The good cooling capacity of this type of machine holds the promise of its being a self-cooled generator at high power ratings. / AFRIKAANSE OPSOMMING: Die uitvinding van nuwe hoë energiedigtheid permanent magneet materiale het groot geleenthede vir nuwe elektriese masjien topologië laat ontstaan met voordelige eienskappe soos hoë benuttingsgraad en hoë drywing/gewig verhouding. Onder andere word die aksiaalveld permanente magneet (AVPM) masjiene met kernlose stators toenemend gebruik vir elektriese generator toepassings. As gevolg van die afwesigheid van kernverliese kan 'n generator met hierdie tipe ontwerp teen 'n aansienlik hoë benuttingsgraad werk. Daarbenewens maak die hoë kompaktheid en skyfvorm-profiel die masjien in besonder geskik vir die ontwikkeling van kompak geïntegreerde drywing generator stelsels. As gevolg van konstruksie probleme is die toepassing van hierdie tipe masjien as generator beperk tot redelik lae drywingsgebiede. Dit is nodig om die werkverrigtingsvermoë van hierdie tipe AVPM masjien in die boonste medium drywingsgebied te ondersoek. Die fokus van hierdie tesis is op die ontwerp-optimering van 'n lugverkoelde AVPM generator met 'n kernlose stator. 'n Ontwerpsbenadering wat die eindige element veldoplossing in 'n multi-dimensionele optimeringsprosedure insluit, is ontwikkel en toegepas op die ontwerpsoptimering van 'n 300 kW (by eenheidsarbeidsfaktor) AVPM generator. Om 'n globale ontwerpsoptimering van die masjien te kan doen is verskillende ontwerpsaspekte soos die verkoelingskapasiteit, meganiese sterkte en werwelverliese ook in hierdie navorsing bestudeer. Om die vrye beweging van die rotormaas ten opsigte van die statormaas te verseker is die lugspleet-element, soos oorspronklik deur Razek et al voorgestel, afgelei vir Cartesiaanse koórdinaat stelsels. Om die lang berekeningstyd geassosieer met hierdie makro-element te minimaliseer is 'n aantal bestaande tydbesparende metodes saam met die ontwikkelde Cartesiaanse lugspleet-element gebruik. Die ontwikkelde eindige element tydstapmodel is toegepas om die bestendige werkverrigting van die AVPM masjien te bereken. Aangesien die vloedverspreiding in 'n AVPM masjien van nature drie-dimensioneel is, kan die berekening van die werwelstroomverliese tot aansienlike foute lei as eenvoudige analitiese metodes gebruik word. Om hierdie probleem te oorkom is twee-dimensionele eindige element modellering gebruik om akkurate veld-analise te doen. Om die volle voordele van die twee- dimensionele eindige element modellering te eksploiteer is 'n multi-laag benadering voorgestel wat die variasie van die lugspleetvloeddigtheid in die geleiers met betrekking tot hulle relatiewe lugspleetposisies in ag neem. Om voorsiening te maak vir die radiale variasie van die veld, is 'n multi-skyf eindige element modelleringstegniek ontwikkel. Die termiese analise is 'n belangrike aspek van die ontwerpsoptimering van AVPM masjiene. Vanuit 'n ontwerpsoogpunt is dit verkieslik om 'n eenvoudige maar tog effektiewe metode van verkoelingsanalise en -ontwerp te hê wat maklik toegepas kan word op 'n wye reeks van AVPM masjiene. In hierdie tesis word 'n termovloeimodel van die AVPM masjien ontwikkel. Hierdie vloeimodel is nodig vir die berekening van die lugvloeitempo, wat op sy beurt weer nodig is om die konveksie hitte-oordrag koëffisiënte te bepaal. Hierdie is belangrike parameters in die opvolgende termiese berekeninge. Eksperimentele ondersoek is uitgevoer om elkeen van die bogenoemde modelle en metodes te verifieer. Nadat hierdie modelle geïmplimenteer is, is die ontwerpsoptimering van 'n 300 kW (by eenheidsarbeidsfaktor) lugverkoelde kernlose stator AVPM generator uitgevoer. Die werkverrigtingmetings gedoen op 'n vervaardigde prototipe masjien, word in hierdie tesis vergelyk met voorspelde resultate. Daar word getoon dat die voorgestelde ontwerpsbenadering met sukses toegepas kan word om die ontwerp van die AVPM masjien te optimeer. Die voordele van hoë drywingsdigtheid, hoë benuttingsgraad, geen vertandingsdraaimomente en goeie spanningsregulasie maak hierdie masjien baie aantreklik vir generator toepassings. Die optimum bestendige werkverrigting van die AVPM masjien toon dat hierdie masjien met 'n kernlose stator 'n goeie kandidaat is vir hoë spoed generator toepassings, selfs in die boonste medium drywingsgebied. Die goeie verkoelingskapasiteit van hierdie tipe masjien hou die belofte in van'n selfverkoelde generator by hoë drywing aanslae.

published_or_final_version / Mechanical Engineering / Doctoral / Doctor of Philosophy

A cryogenic thermoelectric generator is proposed to increase the efficiency of a vehicle propulsion system that uses liquid nitrogen as its fuel. The proposed design captures some of the heat required for vaporizing or initial heating of the liquid nitrogen to produce electricity. The thermoelectric generator uses pressurized liquid nitrogen as its cold reservoir and ambient air as the high-temperature reservoir to generate power. This study concentrated on the selection of thermoelectric materials whose properties would result in the highest efficiency over the operating temperature range and on estimating the initial size of the generator. The preliminary selection of materials is based upon their figure of merit at the operating temperatures. The results of this preliminary design investigation of the cryogenic thermoelectric generator indicate that sufficient additional energy can be used to increase overall efficiency of the thermodynamic cycle of a vehicle propulsion system.

Thesis. 1975. Ph.D.--Massachusetts Institute of Technology. Dept. of Mechanical Engineering. / Vita. / Includes bibliographical references. / Ph.D.

Thesis. 1977. M.S.--Massachusetts Institute of Technology. Dept. of Electrical Engineering and Computer Science. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING. / Includes bibliographic references. / by Craig G. Prohazka. / M.S.

Thesis (Ph.D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1981. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING. / Vita. / Includes bibliographical references. / by Joseph Vito Minervini. / Ph.D.

The dynamics of a tether cable for a flying wind generator, employed to generate electricity by utilising the high velocity jet-stream winds in the troposphere, is analysed. A non-linear mathematical model for the study of the dynamics of the cable is described by a partial differential equation, which is solved analytically without damping. For unsteady and damped states, ordinary differential equations are obtained by adopting a discrete analysis approach, which are solved numerically with the aid of MATLAB software. Solutions are found for a range of lumped masses to represent the cable and each solution is verified against a previous case. Likewise, the result for the three masses is checked against the cable using a single lumped mass. The analysis is extended to seven discrete masses. This research highlights the dynamic behaviour of the cable subjected to wind gusts on the rotors and it also represents an appreciable input to the flying wind generator concept. The dynamic behaviour of the cable is critical for a flying electric generator. / Master of Engineering (Hons)

A project funded by the Southern California Edison (SCE) Company, Research Center of Irwindale, California, has supported the development of a performance and parameter prediction software program for use during the refurbishment of large synchronous machines, turbine generators, and synchronous condensers. The computer program was developed for SCE to allow user friendly input of a machine's physical parameters such as pole/field/winding/stator dimensions, type of steel, and other related information in order to calculate the machine's reactances, time constants, and performance curves. The program also allows some degree of design calculation to be performed in order to meet certain design criteria where appropriate. The theory behind the calculations upon which the electrical calculations are built is obtained primarily from literature published in the early 1950's. Since that time, however, machine design has progressed into ever larger generators, most often in the hundreds of Megawatt range with some units exceeding one thousand Megawatts. This size increase has established the practice of winding the stator coils into parallel circuits to maintain acceptable flux and generated voltage levels. These design practices justify a re-examination of the traditional methods used to calculate a machine's reactances and time constants. Accordingly, the use of parallel circuits in the stator winding and their effect on machine parameters has not, to this author's knowledge, been addressed in public literature. These issues are exam fled and modifications to the traditional formulas have been derived for the reactances along with the process of carrying out the calculations on a per pole basis. In addition, the calculation of the parameter and performance equations of a machine are suitable for implementation on a computer due to the length and often iterative calculation procedures. The procedures used to calculate the capability and saturation curves directly from the machine's physical dimensions are developed. During development of the program a forty megawatt generator was measured in order to test and debug the program. Results of this test case are presented and compared to test values obtained at the time of the generator's installation. / Graduation date: 1994

Brushless Doubly-Fed Machines have potential benefits in variable speed generation and adjustable speed drive applications by combining a robust machine structure with a reduced power converter rating. While recent work has demonstrated feasibility, steady-state performance has not been optimized. The nature of doubly-fed operation causes rotor currents of varying, relatively high frequency. Moreover, the rotor structure deviates from conventional squirrel cages. Consequently, induction machine rotor bar geometries need to be carefully examined and refined for applicability in the doubly-fed system. The present thesis uses finite element analysis to investigate alternative rotor bar design. Two-dimensional finite element analysis is used to investigate basic rotor bar characteristics. Interface with a detailed simulation program enables investigation of assembled rotors, otherwise a three-dimensional analysis problem. Rotor bar geometries for a high speed alternator are investigated. Bar shapes are kept simple to allow manufacturing of the rotor in the absence of the-casting equipment. Rotor prototypes are constructed using custom, laser-cut laminations and experimental results for the alternator verify improved line-to-shaft efficiencies over conventional rotor geometries as well as off-the-shelf alternators. / Graduation date: 1994