This thesis outlines the mechanical design and integration of a P0/P4 Parallel Through-the-Road Hybrid Electric Vehicle. The vehicle is McMaster University’s entrant into the EcoCAR Mobility Challenge, the current offering of the long running Advanced Vehicle Technology Competition series. The competition challenges students to electrify a 2019 Chevrolet Blazer, while meeting the needs of a car sharing platform. The design of the McMaster vehicle will be explored, starting with a walkthrough of the architecture selection process performed in the first year of competition. The design process of both powertrains will be examined, starting with component selection and working up to assembly integration. Particular attention will be paid to the rear electrified powertrain, which has been designed from the ground up for this purpose, including custom single speed gear reduction. The current integration status of the vehicle will be shown. Timeline delays due to the COVID-19 pandemic will be discussed, as well as next steps to move towards complete vehicle integration. A vehicle testing plan will be put forward, using the cutting edge systems available at the McMaster Automotive Resource Center. / Thesis / Master of Applied Science (MASc) / As Hybrid Electric Vehicles continue to grow in market share, the Advanced Vehicle Technology Competition series seeks to challenge and train students in this booming industry. The current competition in this series is the EcoCAR Mobility Challenge, where students must re-engineer a 2019 Chevrolet Blazer into a hybrid vehicle over four years. The vehicle is to incorporate new autonomous technologies, as well as be targeted at a car sharing application. The McMaster University Engineering EcoCAR team has entered into this competition. This thesis describes the detailed mechanical design of the new vehicle. This begins by examining the selected hybrid layout, or architecture. Then the design process of individual systems is shown, with emphasis on how each system meets the McMaster team goals. Then the current state of the vehicle is shown, and delays due to COVID-19 are discussed. Finally, a testing plan is proposed, to ensure all systems can meet their design goals.

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The increasing demand for sustainable transportation solutions has led to the rapid evolution of hybrid and electric vehicles. This thesis, undertaken as part of the EcoCAR Mobility Challenge, presents the development and implementation of a control system for a P4 parallel through-the-road hybrid electric vehicle. A comprehensive vehicle model was developed using MATLAB Simulink. This model was used to model overall vehicle performance and component-specific performance throughout the EcoCAR Mobility Challenge and served as the foundation for the subsequent stages of control system development. Extensive component and vehicle testing formed the crux of this thesis. These bench tests provide invaluable data that aided in the implementation of the component control loops into the MAC Team vehicle. On-road vehicle testing further refined the energy management strategy, drivability, and charge sustaining of the high voltage battery. The vehicle control system has 10 control modules that successfully operated the MAC Team vehicle for over 1500km on public roads. The methodologies and findings can guide future projects aiming to optimize hybrid vehicle performance. / Thesis / Master of Applied Science (MASc) / With hybrid electric vehicles and electric vehicles rising in popularity, the EcoCAR Mobility Challenge and its sponsors created an opportunity for McMaster University and 10 other universities across North America to modify a 2019 Chevrolet Blazer into a hybrid electric vehicle. This thesis focuses on the development of the control strategy for the McMaster University vehicle. A mathematical vehicle model was developed to run vehicle simulations in order to evaluate vehicle performance and the performance of individual components. Individual components were tested in order to develop control loops for these components. These control loops and other control modules were used during vehicle testing. On-road vehicle testing refined the vehicle control strategy evidenced by the over 1500km driven on public roads.

No / This paper presents a new-designed compact power pack for a series hybrid vehicle. A new type of rotary induction machine with an outer rotor construction is designed to be coupled with the novel rotary internal combustion engine (ICE) with cylindrical crankcase in order to form the compact power unit. The starting and generation performance of the designed machine as well as the overall vehicle performance is analysed. Results show that the proposed power pack has the best performance in terms of fuel economy, emissions and battery charging compared to the existing power units in ADVISOR. Over a city cycle, fuel economy is increased by up to 47% with emissions reduced by up to 36% and over the highway cycle, fuel economy is increased by up to 69% with emissions reduced by up to 42%.

This thesis seeks to understand the relationship between government influence and market forces pertaining to the introduction of new technologies in the market. The thesis will do this by utilizing electric vehicle supply equipment (EVSE) in California and Virginia as a historical analysis case study to determine the historical catalysts for change in the public EVSE market since its introduction in 1995. Comparing the rate of change to historical timelines for both states, "market tendencies" and "government involvement" played the greatest role in EVSE growth, with there being a distinct shift from "market tendencies" to "government involvement" over time. Results show that California has fully embraced the interventionist role, with state and local actors playing a part. Virginia, on the other hand, has just begun to allow state intervention, so much of the change in the state has come from economic or business events. Data shows, however, that this could be changing, and that Virginia could be on the verge of allowing for market intervention based on equitable development and future economic opportunity. / Master of Arts / The 21st century is ripe with innovative technologies and ideas that influence the future of the world, but not all these ideas are fully embraced in the private market. This thesis looks to understand the different roles that the government can play in assisting with the development of markets by analyzing the introduction of electric vehicle supply equipment (EVSE) for public use in California and Virginia. Using a historical-analytic approach, I gathered data on the rate of increase in EVSE and compared that to the historical timelines to determine the variables with the most influence. After identifying four "pivotal moments" in the timeline, I discovered that the major catalysts for change were "market tendencies" and "government involvement." Looking at the progression, I determined that there is a distinct trend shifting from market tendencies, at the beginning of the timeline, to government involvement in modern changes. Evidence shows that not only is this trend embraced in California, with many state and local bodies working on the issue, but it also shows that Virginia, the laggard of the two states, could be on the verge of straying from its ideals of "free markets" to embrace change.

This work describes the design, development and research applications of a Modular Automotive Technology Testbed (MATT). MATT is built to evaluate technology components in a hybrid vehicle system environment. MATT can also be utilized to evaluate energy management and torque split control strategies and to produce physical measured component losses and emissions to monitor emissions behavior. In the automotive world, new technology components are first developed on a test bench and then they are integrated into a prototype vehicle for transient evaluation from the vehicle system perspective. This process is expensive and the prototype vehicles are typically inflexible in hardware and software configuration. MATT provides flexibility in component testing through its component module approach. The flexible combination of modules provides a vehicle environment to test and evaluate new technology components. MATT also has an open control system where any energy management and torque split strategy can be implemented. Therefore, the control's impact on energy consumption and emissions can be measured. MATT can also emulate different types and sizes of vehicles. MATT is a novel, unique, flexible and powerful automotive research tool that provides hardware-based data for specific research topics. Currently, several powertrain modules are available for use on MATT: a gasoline engine module, a hydrogen engine module, a virtual scalable energy storage and virtual scalable motor module, a manual transmission module and an automatic transmission module. The virtual battery and motor module uses some component Hardware-In-the-Loop (HIL) principles by utilizing a physical motor powered from the electric grid in conjunction with a real time simulation of a battery and a motor model. This module enables MATT to emulate a wide variety of vehicles, ranging from a conventional vehicle to a full performance electric vehicle with a battery pack that has virtually unlimited capacity. A select set of PHEV research studies are described in this dissertation. One of these studies had an outcome that influenced the PHEV standard test protocol development by SAE. Another study investigated the impact of the control strategy on emissions of PHEVs. Emissions mitigation routines were integrated in the control strategies, reducing the measured emissions to SULEV limits on a full charge test. A special component evaluation study featured in this dissertation is the transient performance characterization of a supercharged hydrogen internal combustion engine on MATT. Four constant air-fuel ratio combustions are evaluated in a conventional vehicle operation on standard drive cycles. Then, a variable air fuel ratio combustion strategy is developed and the test results show a significant fuel economy gain compared to other combustion strategies, while NOx emissions levels are kept low. / Ph. D.

A growing dependence on foreign oil, along with a heightened concern over the environmental impact of personal transportation, had led the U. S. government to investigate and sponsor research into advanced transportation concepts. One of these future technologies is the hybrid electric vehicle (HEV), typically featuring both an internal combustion engine and an electric motor, with the goal of producing fewer emissions while obtaining superior fuel economy. While vehicles such as the Virginia Tech designed and built HEV Lumina have provided a substantial proof of concept for hybrids, there still remains a great deal of research to be done regarding optimization of hybrid vehicle design. This optimization process has been made easier through the use of ADVISOR, a MATLAB simulation program developed by the U. S. Department of Energy's National Renewable Energy Lab. ADVISOR allows one to evaluate different drivetrain and subsystem configurations for both fuel economy and emissions levels. However, the present version of ADVISOR uses a constant power model for the auxiliary power unit (APU) that, while effective for cursory simulation efforts, does not provide for a truly accurate simulation. This thesis describes modifications made to the ADVISOR code to allow for the use of a load sharing APU scheme based on models developed from vehicle testing. Results for typical driving cycles are presented, demonstrating that the performance predicted by the load sharing simulation more closely follows the results obtained from actual vehicle testing. This new APU model also allows for easy adaptation for future APU technologies, such as fuel cells. Finally, an example is given to illustrate how the ADVISOR code can be used for optimizing vehicle design. This work was sponsored by the U.S. Department of Energy under contract XCG-6-16668-01 for the National Renewable Energy Laboratory. / Master of Science

Hybrid electric vehicles (HEV) come in many sizes and degrees of hybridization. Mild hybrid systems, where a simple idle stop strategy is employed, eliminate fuel use for idling. Multiple motor hybrid systems with complex electrically continuously variable transmissions in passenger cars, SUVs and light duty trucks have large increases in fuel economy. The plug-in hybrid electric vehicle (PHEV) takes the electrification of the automobile one step further than the HEV by increasing the battery energy capacity. The additional capacity of the battery is used to propel the vehicle without using onboard fuel energy. Commercial software of great complexity and limited availability is often used with sophisticated models to simulate powertrain operation. A simple method of evaluating technologies, component sizes, and alternative fuels is the goal of the model presented here. The objective of this paper is to define a PHEV model for use in the EcoCAR competition series. E85, gaseous hydrogen, and grid electricity are considered. The powertrain architecture selected is a series plug-in hybrid electric vehicle (SPHEV). The energy for charge sustaining operation is converted from fuel in an auxiliary power unit (APU). Compressed hydrogen gas is converted to electricity via the use of a fuel cell system and boost converter. For E85, the APU is an engine coupled to a generator. The results of modeling the vehicle allow for the comparison of the new architecture to the stock vehicle. In combination with the GREET model developed by Argonne National Lab, the multiple energy sources are compared for well to wheel energy use, petroleum energy use, and greenhouse gas emissions. / Master of Science