The last seven hot rolling passes of the ferritic stainless steels (FSS) AISI 430 and AISI 433 (the latter an Al-added variant of 430) were simulated on Gleeble-1500D® and Gleeble-3800TM® thermo-mechanical simulators to investigate the effect of temperature, strain rate and inter-pass time on the development of texture in these steel grades and its subsequent influence on ridging. The compression tests were carried out over a wide range of strain rates (0.1 s-1 to 5 s-1, 25 s-1 and 50 s-1) and temperatures (1100 to 820 oC) with different inter-pass times (2 s, 10 s, 20 s and 30 s). The transition temperature from dynamic recrystallization (which may introduce a texture change) to dynamic recovery (in which no texture changes are expected) was determined by examining the relationship between the mean flow stress and the deformation temperature in multi-pass tests. Both macrotexture (XRD) and microtexture (EBSD) analyses were employed to characterise and study the texture present in these steels. It was found that the texture in the central layer of the compressed sample is a strong recrystallization-type. The through-thickness textural and microstructural banding was found to be responsible for ridging in these grades of stainless steels. Dynamic recrystallization which promotes the formation of the desired ã-fibre texture leading to high ductility, formability and eventually reduction or elimination of ridging, was found to occur in both AISI 430 and AISI 433 at high temperatures, low strain rates and longer inter-pass times with multi-pass testing. Generally AISI 433 has a stronger gamma texture developed than the AISI 430 when hot rolled under similar conditions, which leads to improved ductility and less ridging in AISI 433 than AISI 430. / Dissertation (MSc)--University of Pretoria, 2012. / Materials Science and Metallurgical Engineering / unrestricted

Frequent systematic misindexing of electron backscatter diffraction patterns with five differently oriented pseudosymmetric solutions was observed for the cubic α-Al(Fe,M)Si phase with M = Mn, Cr encountered in secondary Al-Si casting alloy. That misindexing can be ascribed to the close structural relationship of the cubic crystal structure of α-Al(Fe,M)Si to that of the corresponding icosahedral quasicrystal. Robust identification of the correct among the five nearby solutions during automatic indexing can be achieved, which sensitively depends on the accuracy of Kikuchi-band detection applying Hough-space related indexing methods. Based on the correct crystallographic orientation solution, facets of the particles with bulk polyhedral and Chinese script morphology were determined to be {110} planes. Likewise, the habit planes of the α-Al(Fe,M)Si phase particles located at the naturally occurring oxide film are {110} planes.