Hybrid electric vehicles significantly reduce exhaust emissions and increase fuel economy. Power packs are the most fundamental components in a series powertrain configuration of a hybrid vehicle, which produce the necessary power to run the vehicle. The aim of this project is to design a compact power pack for a series hybrid vehicle, using virtual prototyping. The hybrid electric vehicle characteristics and configurations are analysed, followed by an explanation of the principles of induction machines. A new type of rotary induction machine with an outer rotor construction is designed to be coupled with the novel rotary internal combustion engine with rotating crankcase in order to form the compact power unit for the hybrid vehicle. The starting and generation performance of the designed machine is analysed by an electric machine simulator, called JMAG. ADVISOR software is studied and utilised to simulate the overall vehicle performance, employing different categories of power packs in the powertrain. Results show that the proposed compact power pack has the best performance in terms of fuel economy, emissions and battery charging compared to the existing power unit options. Over the city cycle, fuel economy is increased by up to 47 % with emission reduced by up to 36 % and over the highway cycle, fuel economy is increased by up to 69 % with emission reduced by up to 42 %.

The University of Waterloo Alternative Fuels Team’s participation in EcoCAR: The Next Challenge provided an unparalleled opportunity to execute advanced vehicle technology research with hands on learning and industry leading mentoring from practicing engineers in the automotive industry. This thesis investigates the optimization of the hybrid operating strategy on board the EcoCAR development vehicle. This investigation provides the framework to investigate the pros and cons of different hybrid control strategies, develop the model based design process for controls development in a student team environment and take the learning of this research and apply them to a mule development vehicle. A primary controls development model was created to simulate software controls before releasing to the vehicle level and served as a tool to evaluate and compare control strategies. The optimization routine was not directly compatible with this model and so a compromise was made to develop a simplified vehicle model in the MATLAB environment that would be useful for observing trends but realizing that the accuracy of the results may not be totally consistent with the real world vehicle. These optimization results were then used to create a new control strategy that was simulated in the original vehicle development model. This new control strategy exhibited a 15% gain in fuel economy over the best case from the literature during an Urban Dynamometer Driving Schedule (UDDS) drive cycle. Recommendations for future work include adding charge depletion operation to the simulation test cases and improving the accuracy of the optimization model by removing the simplifications that contributed to faster simulation time. This research has also illustrated the wide variability of drive cycles from the mildly aggressive UDDS cycle having 5 kilowatts average propulsion power to the very aggressive US06 cycle having 19 kilowatts average propulsion power and their impact on the efficiency of a particular control strategy. Understanding how to adapt or tune software for particular drive cycle or driver behaviour may lead to an interesting area of research.

Today, the investigation of fuel economy improvements in internal combustion engines (ICEs) has become the most significant research interest among the automobile manufacturers and researchers. The scarcity of natural resources, progressively increasing oil prices, carbon dioxide taxation and stringent emission regulations all make fuel economy research relevant and compelling. The enhancement of engine performance solely using incylinder techniques is proving increasingly difficult and as a consequence the concept of exhaust energy recovery has emerged as an area of considerable interest. Three main energy recovery systems have been identified that are at various stages of investigation. Vapour power bottoming cycles and turbo-compounding devices have already been applied in commercially available marine engines and automobiles. Although the fuel economy benefits are substantial, system design implications have limited their adaptation due to the additional components and the complexity of the resulting system. In this context, thermo-electric (TE) generation systems, though still in their infancy for vehicle applications have been identified as attractive, promising and solid state candidates of low complexity. The performance of these devices is limited to the relative infancy of materials investigations and module architectures. There is great potential to be explored. The initial modelling work reported in this study shows that with current materials and construction technology, thermo-electric devices could be produced to displace the alternator of the light duty vehicles, providing the fuel economy benefits of 3.9%-4.7% for passenger cars and 7.4% for passenger buses. More efficient thermo-electric materials could increase the fuel economy significantly resulting in a substantially improved business case. The dynamic behaviour of the thermo-electric generator (TEG) applied in both, main exhaust gas stream and exhaust gas recirculation (EGR) path of light duty and heavy duty engines were studied through a series of experimental and modelling programs. The analyses of the thermo-electric generation systems have highlighted the need for advanced heat exchanger design as well as the improved materials to enhance the performance of these systems. These research requirements led to the need for a systems evaluation technique typified by hardware-in-the-loop (HIL) testing method to evaluate heat exchange and materials options. HIL methods have been used during this study to estimate both the output power and the exhaust back pressure created by the device. The work has established the feasibility of a new approach to heat exchange devices for thermo-electric systems. Based on design projections and the predicted performance of new materials, the potential to match the performance of established heat recovery methods has been demonstrated.

The University of Waterloo Alternative Fuels Team’s participation in EcoCAR: The Next Challenge provided an unparalleled opportunity to execute advanced vehicle technology research with hands on learning and industry leading mentoring from practicing engineers in the automotive industry. This thesis investigates the optimization of the hybrid operating strategy on board the EcoCAR development vehicle. This investigation provides the framework to investigate the pros and cons of different hybrid control strategies, develop the model based design process for controls development in a student team environment and take the learning of this research and apply them to a mule development vehicle. A primary controls development model was created to simulate software controls before releasing to the vehicle level and served as a tool to evaluate and compare control strategies. The optimization routine was not directly compatible with this model and so a compromise was made to develop a simplified vehicle model in the MATLAB environment that would be useful for observing trends but realizing that the accuracy of the results may not be totally consistent with the real world vehicle. These optimization results were then used to create a new control strategy that was simulated in the original vehicle development model. This new control strategy exhibited a 15% gain in fuel economy over the best case from the literature during an Urban Dynamometer Driving Schedule (UDDS) drive cycle. Recommendations for future work include adding charge depletion operation to the simulation test cases and improving the accuracy of the optimization model by removing the simplifications that contributed to faster simulation time. This research has also illustrated the wide variability of drive cycles from the mildly aggressive UDDS cycle having 5 kilowatts average propulsion power to the very aggressive US06 cycle having 19 kilowatts average propulsion power and their impact on the efficiency of a particular control strategy. Understanding how to adapt or tune software for particular drive cycle or driver behaviour may lead to an interesting area of research.

This thesis focuses on a technology called cylinder deactivation. The technology helps reducing emissions and fuel consumption. The first part summarizes the possibilities of application of the cylinder deactivation technology as well as advantages resulting from combination with other technologies. The thesis also consists of two design options for valvetrain in inline four-cylinder engine and the results of simulations of dynamics of its cranktrain.

Detta är en studie med syfte att visa vid vilka driftsförhållanden fartyget M/T Ramonas framdriftsmotor driver fartyget som mest bränsleeffektivt och på så sätt även med minst miljöpåverkan genom avgasutsläpp (Havsmiljöinstitutet, 2017). Dessa två driftsförhållande är lastad samt olastad kondition. Fartyget har under studien körts med så kallat combinator mode och har haft sin strömförsörjning via en axelgenerator. Resultatet baseras på 12 veckors datainsamling.Efter att all data samlats in och uträkningar analyserats, har ett resultat per kondition kunnat presenteras med hjälp utav figurer. Den slutsats som kunde dras var att, vid lastad kondition driver framdriftsmotorn fartyget som mest effektivt vid en belastning på 46 till 48 procent och en hastighet på 10.5 knop. Dock finns en felmarginal då tester inte tilläts vid lägre belastningar på framdriftsmotorn vid tiden för studien. Slutsatsen som drogs för den olastade konditionen var att framdriftsmotorn driver fartyget som mest bränsleeffektivt vid en belastning på 34 till 38 procent och en hastighet på 8.3 knop. / This is a study aimed at showing the operating conditions at which the M/T Ramonas propulsion engine is operated most fuel efficient and thus also with the least environmental impact through exhaust emissions (Havsmiljöinstitutet, 2017). These two operating conditions are loaded and unloaded condition. During the study, the ship has been run in so-called combinator mode and has had its electricity generated via a shaft generator. The result is based on 12 weeks of data collection. After all the data has been collected and calculations has been analyzed, a result per condition has been presented using figures. The conclusion that could be drawn was that, at loaded condition, the propulsion engine is driven most fuel efficiently at a load of 46 to 48 percent and at a speed of 10.5 knots. However, there is a margin of error as tests were not allowed at lower loads on the propulsion engine at the time of the study. The conclusion reached for the unloaded condition was that the propulsion engine is driven most fuel-efficient at a load of 34 to 38 percent and at a speed of 8.3 knots.

BEVs are a critical pathway towards achieving energy independence and meeting greenhouse and pollutant gas reduction goals in the current and future transportation sector [1]. Automotive manufacturers are increasingly investing in the refinement of electric vehicles as they are becoming an increasingly popular response to the global need for reduced transportation emissions. Therefore, there is a desire to extract the most fuel economy from a vehicle as possible. Some areas that manufacturers spend much effort on include minimizing the vehicle’s mass, body drag coefficient, and drag within the powertrain. When these values are defined or unchangeable, interest is driven to other areas such as investigating the control strategy of the powertrain. If two or more electric motors are present in an electric vehicle, Torque Vectoring (TV) strategies are an option to further increase the fuel economy of electric vehicles. Most of the torque vectoring strategies in literature focus exclusively on enhancing the vehicle stability and dynamics with few approaches that consider efficiency or energy consumption. The limited research on TV that addresses system efficiency have been done on a small number of vehicle architectures, such as four independent motors, and are distributing torque front/rear instead of left/right which would not induce any yaw moment. The proposed research aims to address these deficiencies in the current literature. First, by implementing an efficiency-optimized TV strategy for a rear-wheel drive, dual-motor vehicle under straight-line driving as would be experienced in during the EPA drive cycle tests. Second, by characterizing the yaw moment and implementing strategies to mitigate any undesired yaw motion. The application of the proposed research directly impacts dual-motor architectures in a way that improves overall efficiency which also drives an increase in fuel economy. Increased fuel economy increases the range of electric vehicles and reduces the energy demand from an electrical source that may be of non-renewable origin such as coal.

車両の電動化(ハイブリッド化)と内燃機関システムの電動化を最適に組み合わせた技術と、それらを効果的に稼働させるハイブリッド制御ロジックを適用した新方式大型ハイブリッドトラックを提案した。長距離貨物輸送時の燃料消費率の改善に対し効果があることを明らかとした。同時に、従来大型トラックに対し、荷室搭載性の確保や車両コストの抑制が可能となることが分かり、実用性の面でも優位性があることを示した。 / 博士(工学) / Doctor of Philosophy in Engineering / 同志社大学 / Doshisha University

The demand for road freight transport continues to grow with the growing economy, resulting in increased fossil fuel consumption and emissions. At the same time, the fossil fuel use needs to decrease substantially to counteract the ongoing global warming. One way to reduce fuel consumption is to utilize emerging intelligent transport system (ITS) technologies and introduce heavy-duty vehicle (HDV) platooning, i.e. HDVs driving with small inter-vehicle gaps enabled by the use of sensors and controllers. It is of importance for transport authorities and industries to investigate the effects of introducing HDV platooning. Previous studies have investigated the potential benefits, but the effects in real traffic, both for the platoons and for the surrounding vehicles, have barely been explored. To further utilize ITS and optimize the platoons, information about the traffic situation ahead can be used to optimize the vehicle trajectories for the platoons. Paper I presents a dynamic programming-based optimal speed control including information of the traffic situation ahead. The optimal control is applied to HDV platoons in a deceleration case and the potential fuel consumption reduction is evaluated by a microscopic traffic simulation study with HDV platoons driving in real traffic conditions. The effects for the surrounding traffic are also analysed. Paper II and Paper III present a simulation platform to assess the effects of HDV platooning in real traffic conditions. Through simulation studies, the potential fuel consumption reduction by adopting HDV platooning on a real highway stretch is evaluated, and the effects for the other vehicles in the network are investigated. / Efterfrågan på godstransporter på väg fortsätter att öka i takt med den växande ekonomin, vilket resulterar i ökad förbrukning av fossila bränslen och ökade utsläpp. Samtidigt behöver användandet av fossila bränslen minska för att motverka den pågående globala uppvärmningen. Ett sätt för att minska bränsleförbrukningen är att utnyttja den teknik kring intelligenta transportsystem som är under utveckling och introducera lastbilskonvojer, det vill säga lastbilar som använder sensorer och regulatorer för att kunna köra med korta avstånd mellan sig. För transportföretag och -myndigheter är det viktigt att undersöka effekterna av att införa lastbilskonvojkörning. Tidigare studier har undersökt de möjliga fördelarna, men effekterna vid körning i trafik, både för konvojerna och för omgivande fordon, är outforskade. För att ytterligare utnyttja intelligenta transportsystem och optimera konvojerna kan information om trafiksituationen längre fram på vägen användas för att optimera konvojernas körning. Artikel I presenterar en optimal hastighetsregulator baserad på dynamisk programmering och som inkluderar information om trafiksituationen längre fram. Den optimala regulatorn appliceras på lastbilskonvojer under ett inbromsningsscenario och den potentiella minskningen i bränsleförbrukning utvärderas genom en mikroskopisk trafiksimuleringsstudie där lastbilskonvojerna kör i verkliga trafikförhållanden. Effekterna för omgivande fordon är också analyserade.Artikel II och artikel III presenterar en simuleringsplattform för att utvärdera effekterna av lastbilskonvojkörning i verkliga trafikförhållanden. Genom simuleringsstudier analyseras den potentiella bränsleförbrukningsminskningen då lastbilskonvojer körs på en verklig motorvägssträcka och effekterna för de övriga fordonen på vägen undersöks. / <p>QC 20180516</p>

Hybrid electric vehicles significantly reduce exhaust emissions and increase fuel economy. Power packs are the most fundamental components in a series powertrain configuration of a hybrid vehicle, which produce the necessary power to run the vehicle. The aim of this project is to design a compact power pack for a series hybrid vehicle, using virtual prototyping. The hybrid electric vehicle characteristics and configurations are analysed, followed by an explanation of the principles of induction machines. A new type of rotary induction machine with an outer rotor construction is designed to be coupled with the novel rotary internal combustion engine with rotating crankcase in order to form the compact power unit for the hybrid vehicle. The starting and generation performance of the designed machine is analysed by an electric machine simulator, called JMAG. ADVISOR software is studied and utilised to simulate the overall vehicle performance, employing different categories of power packs in the powertrain. Results show that the proposed compact power pack has the best performance in terms of fuel economy, emissions and battery charging compared to the existing power unit options. Over the city cycle, fuel economy is increased by up to 47 % with emission reduced by up to 36 % and over the highway cycle, fuel economy is increased by up to 69 % with emission reduced by up to 42 %.