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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
41

Analyse multifactorielle de la dérive vers l'usure des outillages de frappe à froid / Multifactorial analysis of cold forging tools deteriorating toward wear

Debras, Colin 21 July 2016 (has links)
Les matrices en carbure de Tungstène et Cobalt (WC‐Co) sont utilisées dans les procédés de frappe à froid de l’acier pour leur exceptionnelle capacité à résister aux phénomènes d’usure. Ces travaux ont pour objectif de mieux comprendre les mécanismes complexes qui entrainent finalement la dérive des matrices vers l’état usé. Cette complexité vient des liens étroits entre la microstructure et les propriétés mécaniques macroscopiques de ces matériaux. Pour la compréhension des mécanismes de dérive vers l’usure, une stratégie de travail en quatre étapes est établie. La première étape est le prélèvement de matrices de frappe, avec différentes durées de vie, directement sur la chaîne de production. La deuxième étape est l’identification de la rhéologie. Elle s’accompagne de la modélisation numérique du procédé de frappe pour calculer le champ des contraintes et des déformations plastiques. La troisième étape est la caractérisation localisée de l’évolution de la surface selon trois axes : les propriétés tribologiques, morphologiques, et mécaniques. On quantifie ainsi la dégradation progressive des conditions de contact corrélée avec une fragilisation des surfaces et la décohésion de grains de carbures WC. Pour comprendre les mécanismes qui conduisent à la décohésion de grains, une stratégie de modélisation numérique à l'échelle mésomécaniques 2D est mise en place. L’énergie de rupture entre un grain et le reste du matériau est modélisée par des éléments cohésifs. Ces modèles montrent que la sensibilité de chaque grain à l’arrachement dépend non seulement des conditions de contact et de la ténacité du matériau, mais également de la taille et de la configuration du grain au voisinage de la surface. / Tungsten carbide and Cobalt (WC‐Co) dies are used for cold forming processes of steel because of their exceptional performances in resisting wear phenomena. This work aims to a better understanding of the complex damage mechanisms that eventually cause wear. This complexity comes from the existing relationships between their microstructure and their macroscopic mechanical properties. For a better understanding of the damage mechanisms leading towards wear, a four‐step strategy is presented. The first step is the cold heading dies sampling directly on the production line. They are collected at different lifetimes. The second step is the identification of the die rheology. It is followed by numerical modeling of the forging process to calculate the stress field and plastic strain magnitude. The third step is to characterize the local evolution of the surface properties along three axes: the tribological, the morphological and mechanical aspects. These analyses quantify the progressive decrease of contact conditions correlated with surface embrittlement and WC carbide grains debonding. To understand the mechanisms that lead to the grains debonding, a set of 2D mesoscale contact models are performed. The fracture energy between a WC grain and the rest of the material is computed using cohesive elements. These models show that the sensitivity to debonding depends not only on the contact conditions and the material fracture toughness, but also on the grain size and grain configuration in the vicinity of the surface.
42

Linear and Nonlinear Viscoelastic Characterization of Proton Exchange Membranes and Stress Modeling for Fuel Cell Applications

Patankar, Kshitish A. 20 August 2009 (has links)
In this dissertation, the effect of temperature and humidity on the viscoelastic and fracture properties of proton exchange membranes (PEM) used in fuel cell applications was studied. Understanding and accurately modeling the linear and nonlinear viscoelastic constitutive properties of a PEM are important for making hygrothermal stress predictions in the cyclic temperature and humidity environment of operating fuel cells. In this study, Nafion® NRE 211, Gore-Select® 57, and Ion Power® N111-IP were characterized under various humidity and temperature conditions. These membranes were subjected to a nominal strain in a dynamic mechanical analyzer (DMA), and their stress relaxation behavior was characterized over a period of time. Hygral master curves were constructed noting hygral shift factors, followed by thermal shifts to construct a hygrothermal master curve. This process was reversed (thermal shifts followed by hygral shifts) and was seen to yield a similar hygrothermal master curve. Longer term stress relaxation tests were conducted to validate the hygrothermal master curve. The Prony series coefficients determined based on the hygrothermal stress relaxation master curves were utilized in a linear viscoelastic stress model. The nonlinear viscoelastic behavior of the membranes was characterized by conducting creep tests on uniaxial tensile specimens at various constant stress conditions and evaluating the resulting isochronal stress-strain plots. The nonlinearity was found to be induced at relatively moderate stress/strain levels under dry conditions. To capture the nonlinearity, the well known Schapery model was used. To calculate the nonlinear parameters defined in the Schapery model, creep/recovery tests at various stress levels and temperatures were performed. A one-dimensional Schapery model was developed and then validated using various experiments. The fracture properties were studied by cutting membranes using a sharp knife mounted on a specially designed fixture. Again, various temperature and humidity conditions were used, and the fracture energy of the membranes was recorded as a function of cutting rate. Fracture energy master curves with respect to reduced cutting rates were constructed to get some idea about the intrinsic fracture energy of the membrane. The shift factors obtained from the fracture tests were found to match with those obtained from the stress relaxation experiments, suggesting that the knife cutting process is viscoelastic in nature. The rate and temperature dependence for these fracture energies are consistent with the rate, temperature, and moisture dependence of the relaxation modulus, suggesting the usefulness of a viscoelastic framework for examining and modeling durability of fuel cell membranes. The intrinsic fracture energy was initially thought to be a differentiating factor, which would separate various membranes tested in this study from one another. However, it was later found that all the membranes tested showed similar values at lower cutting rates, but showed significant variation at higher reduced cutting rates, and thus was thought to be a more meaningful region to differentiate the membranes for durability understanding. While the preceding work was undertaken to characterize as-received commercial PEMs, it is possible to modify material properties through treatment processes including thermal annealing and water treatment. The transient and dynamic viscoelastic properties of water-treated Nafion membranes revealed unusual behavior. Such unusual properties might have originated from irreversible morphological changes in PEM. Besides the constitutive viscoelastic properties, another set of properties useful for the stress modeling is the hygral strain induced as a function of relative humidity (RH) The effect of pretreatment on hygral strains induced as a function of RH was also investigated. These studies suggest that pretreatment significantly changes the mechanical properties of proton exchange membranes. / Ph. D.
43

Concrete Fracture And Size Effect - Experimental And Numerical Studies

Vidya Sagar, R 05 1900 (has links)
Most materials including concrete have pre-existing flaws or defects. The fracture energy of concrete is a basic material property needed to understand fracture initiation and propagation in concrete. Whether fracture energy is size dependent or not is being discussed world over. Strictly the fracture energy if taken as a material property should be constant, and should be independent of the method of measurement, test methods, specimen shapes and sizes. A computational study on simulation of fracture in concrete using two dimensional lattice models is presented. A comparison is made with acoustic emission (AE) events with the number of fractured elements. A three-point bend specimen (TPB) is modeled using regular triangular lattice network. It was observed that the number of fractured elements increases near the peak load and beyond the peak load. AE events also increase rapidly beyond the peak load. Singular Fractal Functions (S.F.F) has been employed to interpret the size effect of quasi-brittle materials like concrete. The usual size dependent fracture energy of High Strength Concrete (HSC) beam is reported. The results are presented which are obtained directly from the experiments related to size effect in concrete carried out in the Structural engineering laboratory, Department of Civil engineering, IISc. Various fracture parameters studied in this experimental program are (a) Nominal strength N (b) Fracture energy, Gf (c)Fracture toughness, KIc, (c) Crack mouth opening displacement, CMOD (d) Size effect on the strength of concrete. Three-point-bend (TPB) specimen was chosen for the experimental study. Six different concrete mixes viz. A-mix, B-Mix, C-mix, D-Mix, E-mix, F-Mix were used. Acoustic Emission (AE) experiments are conducted to relate acoustic emission energy to fracture energy. It is interesting to note that both acoustic emission energy and fracture energy have similar characteristics. The advantage of the above relationship is that now it is possible to evaluate fracture energy by non-destructive testing methods. The b-value analysis of AE was carried out to study the damage in concrete structures. The Guttengberg-Richter relation for frequency versus magnitude can be applied to the AE method to study the scaling of the amplitude distribution of the acoustic emission waves generated during the cracking process in the test specimen at laboratory or in engineering structures. In the next part of this chapter b-value at various stages of damage of a reinforced concrete beam are obtained experimentally under typical cyclic loadings. The b-values at different levels of damage are tabulated. As fracture is size dependent, it may not be very useful unless its size dependency is eliminated. An effort is made to obtain size independent fracture energy by a hybrid technique.
44

Durabilite des assemblages collés : aspects mécaniques et physico-chimiques

Chauffaille, Sébastien 24 March 2011 (has links)
L’assemblage par collage est une technique de plus en plus utilisée dans les industries aéronautique, aérospatiale et médicale. L’étude des assemblages est d’une grande importance et nécessite le développement de techniques de contrôle des performances, autant au niveau mécanique, que physico-chimique. Dans cette étude nous abordons plusieurs problématiques liées au collage. La première approche est purement mécanique, avec la mise au point d’un essai à simple levier ou « Single Cantilever Beam adhesion test » (SCB), variante du « Wedge test » dans lequel une charge constante est appliquée a une extremité libre d’un adhérent causant un moment de flexion nécessaire à la rupture du joint. A travers cet essai, différents phénomènes (pré-fissuration, plasticité, …) on été observés et traités afin d’analyser les énergies de ruptures dans le joint de colle.L’une des préoccupations majeures, et seconde approche de ce projet sur l’étude des assemblages collés, est le vieillissement humide. Les effets du vieillissement sont analysés par SCB. La compréhension du vieillissement doit passer par une meilleure connaissance de la cinétique de diffusion, une technique d’impédancemétrie, dérivée de l’électrochimie, est donc proposée pour analyser la prise d’eau dans le joint collé. L’atout de cette dernière technique est de donner accès à la cinétique de diffusion in situ et dans des géométries proches des échantillons utilisés lors des essais mécaniques. / Structural adhesives are increasingly used in the aeronautics, aerospace and medical industrie, leading to the necessity to develop new tools for the assessment of adhesives, both mechanically and physico-chemically.This study deals with two types of technique to quantify the durability of adhesive joints. The first approach is purely mechanical. We adopt a Single Cantilever Beam adhesion test (SCB) in which a constant load is applied at the free end of a flexible beam, leading to a couple inducing fracture of the adhesive joint. From this test, different phenomena have been observed (pre-crack behaviour, plasticity, ...), analysed and quantified, to give a better appraisal of adhesive fracture.The second approach deals with adhesive ageing in water. The characterisation of water diffusion is of prime importance in many practical situations. A technique of impedancemetry, based on electrochemical techniques, is applied to the characterisation of diffusion and absorption properties of adhesives. A major asset of this technique is to be able to follow diffusion measurement in situ.
45

Fracture Energy And Process Zone In Plain Concrete Beams (An Experimental Study Including Acoustic Emission Technique)

Muralidhara, S 10 1900 (has links) (PDF)
Concrete, which was hitherto considered as a brittle material, has shown much better softening behavior after the post peak load than anticipated. This behavior of concrete did put the researchers in a quandary, whether to categorize concrete under brittle materials or not. Consequently concrete has been called a quasi-brittle material. Fracture mechanics concepts like Linear elastic fracture mechanics (LEFM) and Plastic limit analysis applicable to both brittle and ductile materials have been applied to concrete to characterize the fracture behavior. Because of quasi-brittle nature of concrete, which lies between ductile and brittle response and due to the presence of process zone ahead of crack/notch tip instead of a plastic zone, it is found that non-linear fracture mechanics (NLFM) principles are more suitable than linear elastic fracture mechanics (LEFM) principles to characterize fracture behavior. Fracture energy, fracture process zone (FPZ) size and the behavior of concrete during fracture process are the fracture characteristics, which are at the forefront of research on concrete fracture. Another important output from the research on concrete fracture has been the size effect. Numerous investigations, through mathematical modeling and experiments, have been carried out and reported in literature on the effect of size on the strength of concrete and fracture energy. Identification of the sources of size effect is of prime importance to arrive at a clear analytical model, which gives a comprehensive insight into the size effect. With the support of an unambiguous theory, it is possible to incorporate the size effects into codes of practices of concrete design. However, the theories put forth to describe the size effect do not seem to follow acceptable regression. After introduction in Chapter-1 and literature survey in Chapter-2, Chapter-3 details the study on size effect through three point bend (TPB) tests on 3D geometrically similar specimens. Fracture behavior of beams with smaller process zone size in relation to ligament dimension approaches LEFM. The fracture energy obtained from such beams is said to be size independent. In the current work Size effect law (Bazant et al. 1987) is used on beams geometrically similar in three dimensions with the depth of the largest beam being equal to 750mm, and size independent fracture energy G Bf is obtained. In literature very few results are available on the results obtained from testing geometrically similar beams in three dimensions and with such large depth. In the current thesis the results from size effect tests yielded average fracture energy of 232 N/m. Generally the fracture energies obtained from 2D-geometrically similar specimens are in the range of 60-70 N/m as could be seen in literature. From 3D-geometrically similar specimens, the fracture energies are higher. The reason is increased peak load, could be due to increased width. The RILEM fracture energy Gf , determined from TPB tests, is said to be size dependent. The assumption made in the work of fracture is that the total strain energy is utilized for the fracture of the specimen. The fracture energy is proportional to the size of the FPZ, it also implies that FPZ size increases with increase in (W−a) of beam. This also means that FPZ is proportional to the depth W for a given notch to depth ratio, because for a given notch/depth, (W−a) which is also W(1 − a ) is proportional to W`because (1 − a ) is a constant. WWThis corroborates the fact that fracture energy increases with size. Interestingly, the same conclusion has been drawn by Abdalla & Karihaloo (2006). They have plotted a curve relating fracture process zone length and overall depth the beam. In the present study a new method namely Fracture energy release rate method is suggested. In the new method the plot of Gf / (W−a) versus (W−a) is obtained from a set of experimental results. The plot is found to follow power law and showed almost constant value of Gf / (W−a) at larger ligament lengths. This means that fracture energy reaches a constant value at large ligament lengths reaffirming that the fracture energy from very large specimen is size independent. The new method is verified for the data from literature and is found to give consistent results. In a quasi-brittle material such as concrete, a fracture process zone forms ahead of a pre-existing crack (notch) tip before the crack propagates from the tip. The process zone contains a scatter of micro-cracks, which coalesce into one or more macro-cracks, which eventually lead to fracture. These micro-cracks and macro-cracks release stresses in the form of acoustic waves having different amplitudes. Each micro or macro crack formation is called an acoustic emission (AE) event. Through AE technique it is possible to locate the positions of AE events. The zone containing these AE events is termed the fracture process zone (FPZ). In Chapter-4, a study on the evolution of fracture process zone is made using AE technique. In the AE study, the fracture process zone is seen as a region with a lot of acoustic emission event locations. Instead of the amplitudes of the events, the absolute AE energy is used to quantify the size of the process zone at various loading stages. It has been shown that the continuous activities during the evolution of fracture process zone correspond to the formation of FPZ, the size of which is quantified based on the density of AE events and AE energy. The total AE energy released in the zone is found to be about 78% of the total AE energy released and this is viewed as possible FPZ. The result reasonably supports the conclusion, from Otsuka and Date (2000) who tested compact tension specimens, that zone over which AE energy is released is about 95% can be regarded as the fracture process zone. As pointed out earlier, among the fracture characteristics, the determination of fracture energy, which is size independent, is the main concern of research fraternity. Kai Duan et al. (2003) have assumed a bi-linear variation of local fracture energy in the boundary effect model (BEM) to showcase the size effect due to proximity of FPZ to the specimen back boundary. In fact the local fracture energy is shown to be constant away from boundary and reducing while approaching the specimen back boundary. The constant local fracture energy is quantified as size independent fracture energy. A relationship between Gf , size independent fracture energy GF , un-cracked ligament length and transition ligament length was developed in the form of equations. In the proposed method the transition ligament length al is taken from the plot of histograms of energy of AE events plotted over the un-cracked ligament. The value of GF is calculated by solving these over-determined equations using the RILEM fracture energies obtained from TPB tests. In chapter-5 a new method involving BEM and AE techniques is presented. The histogram of energy of AE events along the un-cracked ligament, which incidentally matches in pattern with the local fracture energy distribution, assumed by Kai Duan et al. (2003), along the un-cracked ligament, is used to obtain the value of GF , of course using the same equations from BEM developed by Kai Duan et al. (2003). A critical observation of the histogram of energy of AE events, described in the previous chapter, showed a declining trend of AE event pattern towards the notch tip also in addition to the one towards the specimen back boundary. The pattern of AE energy distribution suggests a tri-linear rather than bi-linear local fracture energy distribution over un-cracked ligament as given in BEM. Accordingly in Chapter-6, GF is obtained from a tri-linear model, which is an improved bi-linear hybrid model, after developing expressions relating Gf , GF , (W−a) with two transition ligament lengths al and blon both sides. The values of Gf , and GF from both bi-linear hybrid method and tri-linear method are tabulated and compared. In addition to GF , the length of FPZ is estimated from the tri-linear model and compared with the values obtained from softening beam model (SBM) by Ananthan et al. (1990). There seems to be a good agreement between the results. A comparative study of size independent fracture energies obtained from the methods described in the previous chapters is made. The fracture process in concrete is another interesting topic for research. Due to heterogeneity, the fracture process is a blend of complex activities. AE technique serves as an effective tool to qualitatively describe the fracture process through a damage parameter called b-value. In the Gutenberg-Richter empirical relationship log 10N=a−bM, the constant ‘b’ is called the b-value and is the log linear slope of frequency-magnitude distribution. Fault rupture inside earth’s crust and failure process in concrete are analogous. The b-value, is calculated conventionally till now, based on amplitude of AE data from concrete specimens, and is used to describe the damage process. Further, sampling size of event group is found to influence the calculated b-value from the conventional method, as pointed out by Colombo et al. (2003). Hence standardization of event group size, used in the statistical analysis while calculating b-value, should be based on some logical assumption, to bring consistency into analytical study on b-value. In Chapter-7, a methodology has been suggested to determine the b-value from AE energy and its utilization to quantify fracture process zone length. The event group is chosen based on clusters of energy or quanta as named in the thesis. Quanta conform to the damage stages and justify well their use in the determination of the b-value, apparently a damage parameter and also FPZ length. The results obtained on the basis of quanta agree well with the earlier results.
46

Víceúrovňové hodnocení křehkosti vybraných stavebních kompozitů / Complex evaluation of brittleness of selected building composites

Machačová, Denisa January 2014 (has links)
Specified topic of the thesis is a multilevel evaluation of brittleness of selected building composites. The work deals with the opinions of fracture parameters of test specimens of lightweight and ordinary concrete. Specimens further differed fibres content in concrete mixtures, their type and length. The work is divided into two parts, theoretical and practical. The theoretical part conceives composite materials and introduction to fracture mechanics. The practical part describes the different steps for fracture-mechanical parameters evaluation using StiCrack and Excel Visual Basic software. The main part of the work is to evaluate the brittleness of different test specimens, taking into account the type of concrete mix and type of fibres.
47

Pravděpodobnostní diskrétní model porušování betonu / Probabilistic discrete model of concrete fracturing

Kaděrová, Jana January 2018 (has links)
The thesis presents results of a numerical study on the performance of 3D discrete meso–scale lattice–particle model of concrete. The existing model was extended by introducing the spatial variability of chosen material parameter in form of random field. An experimental data from bending tests on notched and unnotched beams was exploited for the identification of model parameters as well as for the subsequent validation of its performance. With the basic and the extended randomized version of the model, numerical simulations were calculated so that the influence of the rate of fluctuation of the random field (governed by the correlation length) could be observed. The final part of the thesis describes the region in the beam active during the test in which the most of the fracture energy is released in terms of its size and shape. This region defines the strength of the whole member and as shown in the thesis, it does not have a constant size but it is influenced by the geometrical setup and the correlation length of the random field.
48

The Deformation and Fracture Energy of Natural Rubber Under High Strain Rates

Al-Quraishi, Ali Abdul Hussain 02 October 2007 (has links)
No description available.
49

Crack path selection and shear toughening effects due to mixed mode loading and varied surface properties in beam-like adhesively bonded joints

Guan, Youliang 17 January 2014 (has links)
Structural adhesives are widely used with great success, and yet occasional failures can occur, often resulting from improper bonding procedures or joint design, overload or other detrimental service situations, or in response to a variety of environmental challenges. In these situations, cracks can start within the adhesive layer or debonds can initiate near an interface. The paths taken by propagating cracks can affect the resistance to failure and the subsequent service lives of the bonded structures. The behavior of propagating cracks in adhesive joints remains of interest, including when some critical environments, complicated loading modes, or uncertainties in material/interfacial properties are involved. From a mechanics perspective, areas of current interest include understanding the growth of damage and cracks, loading rate dependency of crack propagation, and the effect of mixed mode fracture loading scenarios on crack path selection. This dissertation involves analytical, numerical, and experimental evaluations of crack propagation in several adhesive joint configurations. The main objective is an investigation of crack path selection in adhesively bonded joints, focusing on in-plane fracture behavior (mode I, mode II, and their combination) of bonded joints with uniform bonding, and those with locally weakened interfaces. When removing cured components from molds, interfacial debonds can sometimes initiate and propagate along both mold surfaces, resulting in the molded product partially bridging between the two molds and potentially being damaged or torn. Debonds from both adherends can sometimes occur in weak adhesive bonds as well, potentially altering the apparent fracture behavior. To avoid or control these multiple interfacial debonding, more understanding of these processes is required. An analytical model of 2D parallel bridging was developed and the interactions of interfacial debonds were investigated using Euler-Bernoulli beam theory. The numerical solutions to the analytical results described the propagation processes with multiple debonds, and demonstrated some common phenomena in several different joints corresponding to double cantilever beam configurations. The analytical approach and results obtained could prove useful in extensions to understanding and controlling debonding in such situations and optimization of loading scenarios. Numerical capabilities for predicting crack propagation, confirmed by experimental results, were initially evaluated for crack behavior in monolithic materials, which is also of interest in engineering design. Several test cases were devised for modified forms of monolithic compact tension specimens (CT) were developed. An asymmetric variant of the CT configuration, in which the initial crack was shifted to two thirds of the total height, was tested experimentally and numerically simulated in ABAQUS®, with good agreement. Similar studies of elongated CT specimens with different specimen lengths also revealed good agreement, using the same material properties and cohesive zone model (CZM) parameters. The critical specimen length when the crack propagation pattern abruptly switches was experimentally measured and accurately predicted, building confidence in the subsequent studies where the numerical method was applied to bonded joints. In adhesively bonded joints, crack propagation and joint failure can potentially result from or involve interactions of a growing crack with a partially weakened interface, so numerical simulations were initiated to investigate such scenarios using ABAQUS®. Two different cohesive zone models (CZMs) are applied in these simulations: cohesive elements for strong and weak interfaces, and the extended finite element method (XFEM) for cracks propagating within the adhesive layer. When the main crack approaches a locally weakened interface, interfacial damage can occur, allowing for additional interfacial compliance and inducing shear stresses within the adhesive layer that direct the growing crack toward the weak interface. The maximum traction of the interfacial CZM appears to be the controlling parameter. Fracture energy of the weakened interface is shown to be of secondary importance, though can affect the results when particularly small (e.g. 1% that of the bulk adhesive). The length of the weakened interface also has some influence on the crack path. Under globally mixed mode loadings, the competition between the loading and the weakened interface affects the shear stress distribution and thus changes the crack path. Mixed mode loading in the opposite direction of the weakened interface is able to drive the crack away from the weakened interface, suggesting potential means to avoid failure within these regions or to design joints that fail in a particular manner. In addition to the analytical and numerical studies of crack path selection in adhesively bonded joints, experimental investigations are also performed. A dual actuator load frame (DALF) is used to test beam-like bonded joints in various mode mixity angles. Constant mode mixity angle tracking, as well as other versatile loading functions, are developed in LabVIEW® for use with a new controller system. The DALF is calibrated to minimize errors when calculating the compliance of beam-like bonded joints. After the corrections, the resulting fracture energies ( ) values are considered to be more accurate in representing the energy released in the crack propagation processes. Double cantilever beam (DCB) bonded joints consisting of 6061-T6 aluminum adherends bonded with commercial epoxy adhesives (J-B Weld, or LORD 320/322) are tested on the DALF. Profiles of the values for different constant mode mixity angles, as well as for continuously increasing mode mixity angle, are plotted to illustrate the behavior of the crack in these bonded joints. Finally, crack path selection in DCB specimens with one of the bonding surfaces weakened was studied experimentally, and rate-dependency of the crack path selection was found. Several contamination schemes are attempted, involving of graphite flakes, silicone tapes, or silane treatments on the aluminum oxide interfaces. In all these cases, tests involving more rapid crack propagation resulted in interfacial failures at the weakened areas, while slower tests showed cohesive failure throughout. One possible explanation of this phenomenon is presented using the rate-dependency of the yield stress (commonly considered to be corresponding to the maximum traction) of the epoxy adhesives. These experimental observations may have some potential applications tailoring adhesive joint configurations and interface variability to achieve or avoid particular failure modes. / Ph. D.
50

Experimental and Numerical Investigations on the Durability and Fracture Mechanics of the Bonded Systems for Microelectronics Application

Guo, Shu 01 September 2003 (has links)
Water-assisted crack growth at an epoxy/glass interface was measured as a function of applied strain energy release rate, G, and temperature using a wedge test geometry. The specimens consist of two glass plates bonded with a thin layer of proprietary epoxy adhesive. The crack fronts along the epoxy/glass interfaces were measured using an optical stereomicroscope. The relationship between G and the debonding rate, v, can be measured using this method, and the threshold value of strain energy release rate, Gth, can be determined from the measured data. Two types of testing procedures were conducted in this study: ex situ, i.e., pre-conditioned wedge tests and in situ ones, in which wedges were applied before the specimens were submerged into water. A preliminary model was developed based on the thermal activation barrier concept, and allows the prediction of Gth for the temperatures beyond the testing region. Changes in interfacial strain energy release rate caused by thermal residual stresses in a triple-layered specimen were analyzed in Chapter Three. The method is based on linear elastic fracture mechanics and simple beam theory. The curvature of a bimaterial strip was chosen to characterize the residual stress in the specimen, and the strain energy release rate, caused by both tensile and compressive residual stresses in the adhesive, was derived for an asymmetric double cantilever beam (ADCB) geometry. The contribution of the thermal residual and mechanical stress to the global energy release rate was analyzed. The thermally induced energy release rate, GT, is found to be independent of crack length, but is a function of residual stress level and geometric and material parameters of the specimen. The adhesion of films and coatings to rigid substrates is often measured using blister geometries, which are loaded either by an applied pressure or a central shaft. The measurement will be affected if there are residual stresses that make a contribution to the energy release rate. This effect is investigated using analytical solutions based on the principle of virtual displacements. A geometrically nonlinear finite element analysis is conducted for comparison. Furthermore, the relationships among strain energy release rate, load, deflection, and fracture radius are discussed in detail in Chapter Four. Both analytical solutions and numerical results reveal that uniform tensile residual stresses reduce a specimen's deflection if it experiences plate behavior under small loads. However, this effect diminishes when membrane behavior is dominant. The mechanics of a single-lap joint with different boundary conditions subjected to tensile loading are investigated. Closed-form solutions are obtained for a specimen configuration considering different clamping methods. Based on the approach pioneered by Goland and Reissner, the solutions reported in this paper provide a simple but useful way to understand the effects of boundary conditions on this test geometry. The solutions in this study suggest that different grip configurations mainly affect the response of the specimens if the grip position is close to the joint edge or the loads are small. Generally, the influence caused by different gripping methods is only limited to the boundary region, and the behavior of the joint part subjected to tensile loading is almost the same as that for a simply-supported case. / Ph. D.

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