No description available.

For internal combustion engines used in heavy-duty vehicles, increased engine efficiency and consequently reduced CO2 emissions can be obtained if the engine speed can be kept within an optimal speed range. This requires swift and frequent gear shifts where the dry friction clutch is utilized. Enhanced dry clutch simulation models and a better understanding of the involved phenomena can assist the development towards swifter gear shifts and help reduce CO2 emissions. The work presented in this thesis focuses on the modelling of dry clutch systems for heavy-duty applications and their effect on the torsional response of the driveline during transient events such as clutch engagement and disengagement. During these events it is primarily the first vibration mode of the driveline that is active and consequently it is possible to greatly reduce theof degrees of freedom (DOFs) of the powertrain model and still capture the relevant dynamics of the powertrain. The reduced set of differential equationsdescribe the torsional motion of the powertrain and the equations of motion are solved numerically in the time-domain. From a mathematical point ofview, the equations of motion turn "stiff" when the clutch is locked. This issue is resolved by utilizing numerical solution techniques suitable for stiff differential equations. In the simulations it was observed that no engine torque fluctuations were transferred through the slipping clutch. Consequently the response of the driveline is purely modal during sliding. If the gradient of the coefficient of friction is negative the modal response is possibly unstable with exponentially growing vibration amplitudes as an effect. Moreover, the way in which the clamp load evolves during clutch engagement is found to severely effect the excitation of transient vibrations during clutch synchronization. It can be shown that reducing the gradient of the evolving clamp load at the onset of sliding will reduce the amplitude of the friction induced vibrations. Reducing the torsional vibration amplitudes will help avoid the jerky motion of the vehicle during launch and increase comfort for driver and passengers. / Reduced transmission vibrations - reduced energy consumption and environmental impacts together with an increased competitiveness. Swedish Energy Agency (project No. 42100-1)

Yes / An examination of the heat partition ratio between the friction surfaces of a disc braking system is presented using finite element analysis (FEA). This includes a 2D static analysis of two semi-infinite bodies in contact with and without an interface layer which represents the interface tribo-layer (ITL). An analytical approach with a finite difference solution was used for cross-comparison with the static FE models. Results from the static model have provided the boundary conditions for a 2D dynamic model, where one rectangular block slides on another (fixed) rectangular block. The effects of normal loads and real contact area have also been studied. / Institution of Mechanical Engineers

Thesis: M.S., Massachusetts Institute of Technology, Department of Mechanical Engineering, 1978 / Bibliography: leaves 25-27. / M.S. / M.S. Massachusetts Institute of Technology, Department of Mechanical Engineering

No description available.

Out of the known aerospace metal and alloys, Aluminium (Al) and Titanium (Ti) are important due to their unique combination of properties, such as strength, ductility and corrosion resistance etc. For these reasons, welding of these two materials, especially in the butt and lap configuration, has a significant impact for structural applications. However, welding of Al to Ti is a challenge due to wide differences in their physical properties and properties of the brittle intermetallic that are formed. Such problems in Ti-Al weld can be minimized if the temperature of welding is reduced. Therefore, many solid-state welding processes have been introduced for this system in the past few decades. Amongst these processes, Friction Stir Welding (FSW) is among the most appropriate for dissimilar materials in the butt and lap configuration, as this process involves lower temperature of processing. The present thesis is an attempt to address the issues pertaining to the friction stir welding of commercially pure Al and Ti. Though these commercially pure materials are seldom used in actual applications, where alloys such as Ti-6Al-4V and Al 2219 (and their variants) are used, this work is done to get a fundamental understanding of the underlying mechanisms during Friction Stir Welding (FSW). The study has been extended to the effect of using a thin strip of other metallic materials between Al and Ti. These inserts are likely to play a role in the formation of intermetallic and control the after effects of the formation of these intermetallic. Two metals have been chosen for this purpose, namely Zinc (Zn) and Niobium (Nb). The thesis has 8 chapters that attempts to systematically understand the process of FSW of cp-Al to cp-Ti. In Chapter 1 of the thesis, the FSW process is introduced with an emphasis on important parameters that control the welding process. In addition, a brief introduction of Al-Ti binary system is also given. Literature related to conventional solid state welding processes and friction stir welding process is presented in Chapter 2. In this chapter, previous works on the FSW of various materials is reviewed, with more emphasis on welding of aluminium to titanium. At the end of the chapter the scope and motivation of the present investigation has been outlined Chapter 3 includes the experimental details involved in the present study. In addition to the details of the processes and various characterization techniques used in the present investigation, the basic principles involved in various techniques, names as X-ray tomography, Scanning Electron Microscopy (SEM) with Electron Back-Scattered Diffraction (EBSD), X-Ray Diffraction (XRD) and Electron Probe Micro-Analysis (EPMA) have also been given. Micro-hardness and tensile tests results are also reported in this chapter. A detailed study on FSW of Al and Ti is presented in chapter 4 of the thesis. The effect of process parameters on the evolution of microstructure and mechanical properties has been reported. A bottom-up approach on experimentally determining the “process window” is presented. The results emphasises on the distribution of titanium fragments and intermetallic particles in the nugget zone and their influence on mechanical properties of the weld. The microstructural evolution in the matrix is also detailed. The most noteworthy observation is substantial grain refinement in the nugget zone due to the presence of fine fragments of titanium and intermetallic. Cross-tensile tests of the samples welded under the optimised conditions fail in the retreating side of the aluminium material and has strength more than the parent material. The last section in this chapter deals with thermal stability of the microstructures. Chapter 5 deals with the use of Zn as interlayer between Al and Ti. The microstructural evolution and its effect on the mechanical properties have been examined. The investigations clearly show that FSW of Al and Ti with Zn interlayer has superior mechanical properties compared to Al-Ti welds without interlayer. The resulting microstructure has a better thermal stability. The use of Nb as interlayer has been studied in chapter 6. The microstructural investigation of the nugget zone reveals that Nb interlayer does not readily form solid solution with any of the base materials and Nb gets distributed more heterogeneously compared to Ti itself. This has led to a reduction in the strength of the weld, however, the ductility increases The thermal stability of the microstructure is poor compared to FSW of Al to Ti with Zn interlayer. In chapter 7, salient features of the different micro-mechanism operating during FSW of the investigated combinations has been discussed in detail. Finally, the outcome of the thesis has been summarized and scope for future investigation is outlined in chapter 8.

This study develops a method to simulate a full-scale inertia friction weld with a sub-scale specimen and modifies a direct drive friction stir welder to perform the welding process. A torque meter is fabricated for the FSW machine to measure weld torque. Machine controls are modified to enable a force control during the IFW process. An equation is created to measure weld upset due to deflection of the FSW machine. Data obtained from a full-scale inertia friction weld are altered to account for the geometrical differences between the sub-scale and full-scale specimens. The IFW are simulated with the sub-scale specimen while controlling spindle RPM and matching weld power or weld RPM. The force used to perform friction welding is scaled to different values accounting for specimen size to determine the effects on output parameters including: HAZ, upset, RPM, torque, power and energy of the weld. Increasing force has positive effects to upset, torque, power and energy of the welds, while reducing the size of the HAZ.

<p>This thesis comprises tribological studies of extremely well-defined surfaces of different designs. Both low-friction and high-friction surfaces were manufactured and experimentally evaluated.</p><p>In the low-friction studies, lithography and anisotropic etching of silicon was first used as a texturing technique. The textured surfaces were subsequently PVD coated with TiN or DLC to achieve tribologically relevant interfaces. The results showed that under starved lubricated conditions, fine surface textures lowered the coefficient of friction and the wear rate. It was shown that also the orientation of the texture is of major importance for the lubricating function.</p><p>Further, a novel embossing technique was developed, permitting texturing of steel and other materials. A micro mechanically designed diamond tool was used to emboss steel surfaces. The roller/piston contact from a hydraulic motor was simulated and introduction of an embossed texture on the piston decreased the level and the fluctuation of the friction. The effect of the texture was here similar to the effect of an additional polish step. However, in general it is not an easy task to substantially improve a boundary lubricated contact by introducing a texture. </p><p>Studies of high friction surfaces were performed on micro mechanically designed diamond surfaces equipped with sharp pyramids or ridges. Just as theory predicts, the coefficient of friction was dependent on the shape of the ploughing bodies, but not on the counter material or the load. The tested surfaces resulted in static coefficients of friction between 1.1 and 1.6, depending on surface design and orientation. These are extremely high values, and therefore very interesting for practical applications requiring a high static friction.</p><p>Conclusively, the present thesis shows that it is possible to design and produce surfaces both for improved lubrication in sliding contact and for substantially improved high friction performance in static contacts.</p>

This thesis comprises tribological studies of extremely well-defined surfaces of different designs. Both low-friction and high-friction surfaces were manufactured and experimentally evaluated. In the low-friction studies, lithography and anisotropic etching of silicon was first used as a texturing technique. The textured surfaces were subsequently PVD coated with TiN or DLC to achieve tribologically relevant interfaces. The results showed that under starved lubricated conditions, fine surface textures lowered the coefficient of friction and the wear rate. It was shown that also the orientation of the texture is of major importance for the lubricating function. Further, a novel embossing technique was developed, permitting texturing of steel and other materials. A micro mechanically designed diamond tool was used to emboss steel surfaces. The roller/piston contact from a hydraulic motor was simulated and introduction of an embossed texture on the piston decreased the level and the fluctuation of the friction. The effect of the texture was here similar to the effect of an additional polish step. However, in general it is not an easy task to substantially improve a boundary lubricated contact by introducing a texture. Studies of high friction surfaces were performed on micro mechanically designed diamond surfaces equipped with sharp pyramids or ridges. Just as theory predicts, the coefficient of friction was dependent on the shape of the ploughing bodies, but not on the counter material or the load. The tested surfaces resulted in static coefficients of friction between 1.1 and 1.6, depending on surface design and orientation. These are extremely high values, and therefore very interesting for practical applications requiring a high static friction. Conclusively, the present thesis shows that it is possible to design and produce surfaces both for improved lubrication in sliding contact and for substantially improved high friction performance in static contacts.

Lubrication is critical in order to achieve high efficiency and reliability of machine elements such as gears, bearings, and other moving mechanical assemblies (MMA). In space applications, tribological properties of lubricants are quickly growing more important. Traditional space systems such as satellites imply MMA such as gyroscopes, antenna pointing mechanisms, and solar array drives. These MMA operate in high vacuum (&lt;10-5 Pa) under lightly loaded conditions. Modern space missions on the other hand, such as remotely operated vehicles used for in-situ Mars exploration relies on different types of MMA. In these robotic systems, electromechanical actuators are being used extensively to provide controlled motion. Gears and bearings in these actuators operate in an atmosphere mainly consisting of CO2 at ~10+3 Pa under heavily loaded contact conditions. In these conditions, the tribosystem is likely to operate in the boundary lubricated regime, with consequent risk of high friction and wear. High molecular weight fluids have significant heritage in space because of their low vapor pressure. They are currently employed as lubricants in a wide range of space applications, as they meet high demands on resistance to vacuum outgassing. Unfortunately, the large molecules are susceptible to degradation under heavy load. Ionic liquids (ILs) on the other hand, are synthetic fluids that consist entirely of ion pairs with opposing charge. The resulting ion bonds enable inherently low vapor pressure of the fluid without the need for a high molecular weight. For this reason ILs have been advocated as potential lubricants for space applications, but so far compatibility issues have hampered their use as lubricants. Countless IL variations are possible, and solutions are thus likely to exist. Constituent ions can be designed individually and combined in various configurations. However, the fundamental understanding of the lubricating mechanism of ionic liquids is still incomplete, and consequently the optimum molecular structure for IL lubricants remain unknown. In this thesis, a stepwise approach to molecular design of IL lubricants is described, and the resulting hydrocarbon-mimicking ionic liquids are evaluated in tribological experiments. In this thesis, the experiments focus on tribological performance, using steel-steel tribopairs in air environment under boundary lubrication (Paper I). Boundary film formation under a range of contact pressures and temperatures, is analyzed after tribotesting by optical profilometry, scanning electron microscopy (SEM), and energy dispersive X- iii ray spectroscopy (EDS) in Paper II. The analysis reveal formation of a highly effective boundary film based on silicate, that can be further enhanced by amine additives. This thesis demonstrates the feasibility of improving tribological performance of ionic liquids by molecular design. / Projekt: Rymdforskarskolan 2015