The traditional method of repairing damaged roads in Atlantic Canada has been to place a hot mix asphalt overlay over the existing road. Though this method provides a new, smooth wearing surface to drive on, it is merely a short term fix. With time, the cracks in the original pavement will reflect to the surface of the new pavement, resulting in failure of the overlay. An alternative option gaining more prominence is the use of a Full Depth Reclamation (FDR) technique, which involves pulverizing the flexible pavement, along with a portion of the underlying layer. This material is then stabilized and recompacted to produce a new base layer that is free of damage. Though FDR has been used for a number of years, there are still problems with variability in the strength of the materials in some projects. It is hypothesized that some of these problems are due to variability and poor quality in the reclaimed materials. It is believed that current pulverization methods contribute to the variability being observed in these materials. Two FDR projects employing different pulverization control methods were studied to examine how the consistency of the reclaimed materials can be improved through the use of a Ground Penetrating Radar (GPR) survey to map the variability in the depth of the pavement. Controlling the thickness ratio of asphalt concrete to granular base materials being pulverized was shown to improve the consistency of materials, properties, and performance. The second phase of this research project studied how improving the gradation of the reclaimed materials with the addition of a crusher dust might result in improved performance of stabilized base materials, in this case stabilized with expanded asphalt. The effect of construction variability on the improved materials was also studied by varying both the moisture content, and asphalt content from optimum conditions, as might be expected during construction. Results indicated that the quality of the stabilized FDR materials can be significantly improved by bringing the material gradation closer to the theoretical maximum density gradation. The performance of the stabilized materials can be affected by both the mixing moisture content, and the asphalt content used during stabilization. This suggests that effective quality control, and stricter specifications on the constructed product would result in more reliable, effective FDR pavements. / A study on the control of the consistency of pulverized FDR materials, as well as a study examining how to improve the performance of these pulverized materials.

The objective of this research was to measure and analyze the long-term modulus values of cement-treated base (CTB) layers constructed in Utah using microcracking. Because modulus values of pavement layers are among the most influential inputs affecting mechanistic-empirical pavement design, obtaining reasonable estimates of modulus values is critical. Testing was performed with a portable falling-weight deflectometer, also called a lightweight deflectometer, and modulus values were backcalculated with the computer program BAKFAA. Testing occurred at five asphalt pavement sites in northern Utah, where reconstruction with full-depth reclamation and cement stabilization, in the form of cement slurry, was performed approximately 2 to 14 years previously. Unconfined compressive strength (UCS) data collected for the CTB materials during earlier projects were compiled for all five sites. The correlation between backcalculated CTB modulus values, which ranged from 42 to 433 ksi, and 7-day UCS values, which ranged from 366 to 559 psi, was analyzed, and uniformity and sensitivity analyses were performed. Based on the results of this research, a new correlation is proposed for estimating the long-term modulus values of microcracked CTB layers constructed in a seasonally cold climate, such as northern Utah. For an average 7-day UCS of 450 psi, a CTB modulus value of 114 ksi would be estimated using this correlation, whereas a much higher modulus value of 630 ksi would be estimated from an existing correlation chart that was published in 1972 before microcracking was developed as a CTB construction practice. The results of the uniformity analyses indicate that statistically significant spatial variability in the CTB modulus values exists at each site. In comparison to a proposed maximum threshold coefficient of variation of 40 percent presented in the literature for aspects of CTB construction, the CTB modulus at all of the sites would be characterized as having low uniformity, with values ranging from 42.9 to 90.3 percent. The results of the sensitivity analyses indicate that backcalculated CTB modulus values are sensitive to typical deviations from design values that may occur in pavement layer thicknesses and suggest that CTB modulus estimation errors may range from -22,561 to 62,097 psi, or -3.73 to 10.81 percent, for pavements similar to those studied in this research when the actual asphalt and CTB layer thicknesses are different than the assumed values by up to 0.25 or 0.50 in., respectively.

No description available.

No description available.

During the last two decades, environmental awareness and climate change concerns have encouraged and supported the implementation of recycled techniques in the Transportation Infrastructure Industry for rehabilitating and constructing pavements in the United States. Besides that, pavement roads are public goods that bring economic and social benefits to all countries. Therefore, assessing the pavement structural condition is essential to understand the performance of new materials and determine actions for conservation, maintenance, or rehabilitation. In-situ Pavement monitoring through embedded instrumentation is a type of monitoring technique, which uses several sensors installed within the pavement to obtain the structural responses used in Mechanical-Empirical design to control the performance and define asset management plans. This thesis presents the instrumented response of a Recycled Pavement Section on the Interstate 64 (located in Virginia, USA) to analyze the actual pavement responses (strain and stress) under real traffic and environmental conditions. Several sensors were installed during the construction (including strain gauges, pressure cells, thermocouples, and TDR probes), and two recycling techniques were used (CCPR and Full Depth Reclamation (FDR)) in this project. The Instrumented Recycled Pavement Section analyzed in this research was tested during five months in 2019 to evaluate the effect of temperature, sensor location, and load configuration on the pavement responses collected in the field. During the tests, three loaded trucks ran over the instrumented section. The results showed that the pavement structure is working properly, the stress responses decreased with depth, the maximum strain over the months was compared, and the temperature effect was addressed. Nevertheless, the stress and strain data obtained in each test presented a large variability because it is difficult to control the position where the trucks are passing during this type of experiment. Furthermore, the measured strains were useful to develop a calibrated pavement structural model, which showed that the pavement is expected to have a long structural service life. / M.S. / During the last two decades, different Departments of Transportation have been studying the implementation of recycled materials in pavement structure to provide better economic, environmental, and social benefits by addressing environmental challenges within the Transportation Infrastructure Industry. Among the emerging recycled techniques, Cold-Central Plant Recycling (CCPR) and Full Depth Reclamation (FDR) are included. Both procedures recollect and use the existing asphalt in the rehabilitation or reconstruction of the new pavement structure. The main benefits of pavement recycled materials include reduction of raw materials required and gas emissions. Nevertheless, recycled techniques are not commonly implemented due to the lack of information about long-term performance under real traffic and environmental conditions. In addition, since 2004, when the new Pavement Design Guide was released, the evaluation and validation of new materials require the understanding of the interaction between material properties, traffic, and climate. To address this concern, this thesis analyzed the pavement response measurements obtained in the Interstate 64 Widening Project (Virginia, USA), where two recycling techniques were used (CCPR and FDR). In this project, several sensors were installed during the construction to obtain information regarding the current environment condition (temperature and moisture) and pavement performance (stress and strain). The recycled pavement section was tested during five months of 2019 and trucks with known load configurations were implemented in the field tests. The results showed that the pavement structure is properly working, there is an acceptable stress distribution within the pavement layers, and the overall thickness is expected to have a long structural service life. Besides that, measured strain values obtained through the field experiment were compared with the theoretical ones obtained with computational tools.

State highway agencies are searching for more cost-effective methods of rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. There is, however, limited information on the long-term properties of these recycled materials. One important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic Empirical Pavements Design Guide (MEPDG). The elastic modulus directly impacts selection of the overall pavement thickness, and an accurate estimation of the modulus is therefore key to a cost-effective pavement design. This thesis researched the modulus trends and functional properties of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation (VDOT) construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used as stabilizing agents for the FDR layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. An automated road analyzer (ARAN) was used to collect distress data over a period of 7 years. Deterioration models were developed to predict the durability of differently stabilized FDR pavements and compared to reference sections rehabilitated with traditional asphalt concrete (AC) overlays. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used. Rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI) was better for the cement stabilized sections compared asphalt stabilized sections. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized FDR sections slightly outperforming the asphalt stabilized sections. / Master of Science / Replacing all roads in bad condition with new reconstruction or with traditional rehabilitation alternatives such as the mill and overlay will cost state highway agencies (SHAs) huge sums of funds. State departments of transportation are therefore seeking cost-effective ways to rehabilitate roads under their jurisdiction. An innovative technique being used by several SHAs today is full depth reclamation (FDR) which involves breaking down an existing roadway and immediately reusing the materials to construct a strengthened base layer for a new road. Despite the increasing use of FDR in recent years, several questions remain unanswered regarding the behavior of the strengthened base materials and their performance in the long-term under traffic loads. The elastic modulus is one material property that indicates the strength or structural capacity of pavement materials and usually impacts the selection of the overall thickness of the roadway. This thesis researched the modulus trends and functional properties of three in-service roadways rehabilitated with the FDR technique in 2008 by the Virginia Department of Transportation. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used to strengthen the FDR base layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. The moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. Long term performance monitoring of the projects showed that rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI), which gives an indication of the overall ride quality i.e. how smooth the pavement surface is, was better for the cement stabilized FDR sections compared to the asphalt stabilized counterparts. The structural capacity of the pavements improved irrespective of the stabilizing treatment used. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized sections projected to last slightly longer than asphalt sections.

State highway agencies are searching for more cost-effective methods of rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. There is, however, limited information on the long-term properties of these recycled materials. One important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic Empirical Pavements Design Guide (MEPDG). The elastic modulus directly impacts selection of the overall pavement thickness, and an accurate estimation of the modulus is therefore key to a cost-effective pavement design. This thesis researched the modulus trends and functional properties of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation (VDOT) construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used as stabilizing agents for the FDR layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. An automated road analyzer (ARAN) was used to collect distress data over a period of 7 years. Deterioration models were developed to predict the durability of differently stabilized FDR pavements and compared to reference sections rehabilitated with traditional asphalt concrete (AC) overlays. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used. Rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI) was better for the cement stabilized sections compared asphalt stabilized sections. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized FDR sections slightly outperforming the asphalt stabilized sections. / Master of Science

A reciclagem profunda com espuma de asfalto tem sido uma alternativa de sucesso para a restauração de pavimentos degradados. Em relação às soluções tradicionais de reabilitação, como os recapeamentos, tem a vantagem de proporcionar a correção de defeitos em camadas inferiores, com a manutenção ou pequena elevação do greide da pista, além de ganhos ambientais, como um menor consumo de materiais virgens da natureza e redução do volume de material descartado. Entretanto, no Brasil não há método para dimensionamento estrutural para esta tecnologia, o que dificulta seu emprego. Para o desenvolvimento de um procedimento de dimensionamento que contemple este tipo de solução, foram estudados métodos presentes na bibliografia internacional: guia da AASHTO de 1993 e Caltrans, dos EUA, TRL386 e TRL611, da Inglaterra, as duas versões do guia sul-africano TG2 e os métodos oriundos do Austroads, tanto o procedimento interino de 2011 como adaptações de órgãos da Austrália e Nova Zelândia. Observou-se divergência de opiniões quanto ao comportamento do material reciclado com espuma de asfalto. Alguns órgãos e autores consideram o comportamento do mesmo mais próximo às misturas asfálticas, sendo o mecanismo de falha o trincamento, e outros o definem como semelhante a um material granular modificado com alta coesão e ruptura devido às deformações permanentes. Correlaciona-se tal associação ao teor de espuma usualmente utilizado nas obras rodoviárias. Outros aspectos que se destacam para este tipo de base são o ganho de resistência ao longo do tempo devido à cura, mesmo com início da operação da rodovia e a importância da infraestrutura remanescente no dimensionamento. Tais fatos foram corroborados pelos estudos de caso e resultados do trecho experimental construído na Rodovia Ayrton Senna - SP 070, monitorado por meio de ensaios deflectométricos com FWD durante um ano. Como resultado do trabalho, foi proposto um procedimento para o dimensionamento estrutural de pavimentos com camadas recicladas a frio com espuma de asfalto utilizando dados deflectométricos que atende o método do Manual de Pavimentação do Departamento Nacional de Infraestrutura de Transportes (DNIT) e incorpora diferentes aspectos na análise mecanicista. Outras conclusões são a viabilidade técnica a longo prazo da solução mencionada e a importância do controle tecnológico, com ênfase para o monitoramento deflectométrico nos primeiros meses de operação do pavimento para averiguar a evolução da cura do material. / Full-depth pavement reclamation with foamed asphalt has been a successful alternative for the rehabilitation of degraded pavements. In relation to the traditional rehabilitation methods, such as overlays, it has the advantage of provide the correction of the lower layer\'s defects considering the maintenance of the road grade or slight increase of it. Besides that, there are environmental gains, with less consumption for virgin materials and reduction of discarded material volume. However, in Brazil there is no structural design method for this technology, which hinders its use. To develop a design procedure which includes this kind of solution, several international methods were studied, like AASHTO (1993) and CALTRANS, from the USA; TRL386 and TRL611, from England; TG2 guide, from South Africa; and methods derived from the Austroads were studied, both, the interim procedure 2011 and local departments adaptations from Australia and New Zealand. There are divergent opinions of the behavior of the recycled material with foamed bitumen. Some agencies and authors consider the behavior of it similar to the asphalt mixtures, and the failure mechanism cracking due to fatigue. Others define it as similar to modified granular material with high cohesion and disruption due to permanent deformation. Such association is related to the foamed asphalt content usually used in road works. Other aspects that stand for such basecourse material are the gain of strength over time due to cure, even with the beginning of the highway operation and the importance of the remaining pavement\'s layers in design process. These facts were corroborated by case studies and results of the test section built in Ayrton Senna Highway - SP 070, which was monitored through falling weight deflectometer (FWD) measurements for a year. As result of this work, it is proposed a procedure for the structural design of cold recycled pavements with foamed asphalt using deflectometer data that meets the method of paving manual of the Brazilian National Department of Transport Infrastructure (DNIT). Other findings are the technical long-term viability of that solution and the importance of technological control, with emphasis on the deflection monitoring in early pavement operation to ascertain the evolution of the curing process.

The objectives of this research were 1) to examine correlations between compositional and structural properties of emulsion-treated base (ETB) layers, determine which of these factors exhibit the greatest spatial variability, and determine if significant differences exist between different test sections on a given project and 2) to investigate temporal trends in the structural properties of base materials treated with asphalt emulsion and to assess the rate at which ETB design properties are achieved. The research conducted in this study focused on testing of the ETB layer constructed on 7800 South (SR-48) in West Jordan, Utah. The research conducted in this study involved field and laboratory evaluations of spatial and temporal variability in properties of ETB. Regarding spatial results, the average modulus values of the ETB layer were unusually low for a typical stabilized base material and were in general even lower than the subgrade modulus values at this test site. All three sections had high moisture contents after compaction, with the moisture content of the ETB layer exceeding the specified optimum moisture content at many locations even before the emulsion was injected. One of the three test sections had higher percentages of reclaimed asphalt pavement and emulsion than the other two. The ETB compressive strength was very low throughout the entire year of testing, clearly demonstrating the consequences of inadequate emulsion curing associated with this project. The statistical analyses showed that higher pre-treatment moisture contents and higher amounts of binder added were associated with lower stiffness and strength, while higher wet densities were associated with higher stiffness and strength. The analyses also showed substantial variation in most response variables but comparatively low variation in predictor variables. Only four structural properties were significantly different between sections. Temporal testing was performed to monitor the properties of the ETB layer and to compare the ETB section to an adjacent untreated base course (UTBC) section. The ETB moisture content did not change significantly during the 1-year monitoring period, showing that drying of the ETB layer did not occur following placement of the hot mix asphalt surface. Furthermore, the analyses provided no evidence that the ETB layer experienced any sustained increase in strength as a result of emulsion curing; instead, the ETB modulus was shown to be greatly dependent on season, with higher ETB moisture contents and temperatures corresponding to lower ETB modulus values. Even during the winter when the ETB stiffness reached its peak, the modulus was still below the target value specified for this project. The statistical analyses indicated that the modulus values of the ETB and UTBC layers were not statistically different.

A reciclagem profunda com espuma de asfalto tem sido uma alternativa de sucesso para a restauração de pavimentos degradados. Em relação às soluções tradicionais de reabilitação, como os recapeamentos, tem a vantagem de proporcionar a correção de defeitos em camadas inferiores, com a manutenção ou pequena elevação do greide da pista, além de ganhos ambientais, como um menor consumo de materiais virgens da natureza e redução do volume de material descartado. Entretanto, no Brasil não há método para dimensionamento estrutural para esta tecnologia, o que dificulta seu emprego. Para o desenvolvimento de um procedimento de dimensionamento que contemple este tipo de solução, foram estudados métodos presentes na bibliografia internacional: guia da AASHTO de 1993 e Caltrans, dos EUA, TRL386 e TRL611, da Inglaterra, as duas versões do guia sul-africano TG2 e os métodos oriundos do Austroads, tanto o procedimento interino de 2011 como adaptações de órgãos da Austrália e Nova Zelândia. Observou-se divergência de opiniões quanto ao comportamento do material reciclado com espuma de asfalto. Alguns órgãos e autores consideram o comportamento do mesmo mais próximo às misturas asfálticas, sendo o mecanismo de falha o trincamento, e outros o definem como semelhante a um material granular modificado com alta coesão e ruptura devido às deformações permanentes. Correlaciona-se tal associação ao teor de espuma usualmente utilizado nas obras rodoviárias. Outros aspectos que se destacam para este tipo de base são o ganho de resistência ao longo do tempo devido à cura, mesmo com início da operação da rodovia e a importância da infraestrutura remanescente no dimensionamento. Tais fatos foram corroborados pelos estudos de caso e resultados do trecho experimental construído na Rodovia Ayrton Senna - SP 070, monitorado por meio de ensaios deflectométricos com FWD durante um ano. Como resultado do trabalho, foi proposto um procedimento para o dimensionamento estrutural de pavimentos com camadas recicladas a frio com espuma de asfalto utilizando dados deflectométricos que atende o método do Manual de Pavimentação do Departamento Nacional de Infraestrutura de Transportes (DNIT) e incorpora diferentes aspectos na análise mecanicista. Outras conclusões são a viabilidade técnica a longo prazo da solução mencionada e a importância do controle tecnológico, com ênfase para o monitoramento deflectométrico nos primeiros meses de operação do pavimento para averiguar a evolução da cura do material. / Full-depth pavement reclamation with foamed asphalt has been a successful alternative for the rehabilitation of degraded pavements. In relation to the traditional rehabilitation methods, such as overlays, it has the advantage of provide the correction of the lower layer\'s defects considering the maintenance of the road grade or slight increase of it. Besides that, there are environmental gains, with less consumption for virgin materials and reduction of discarded material volume. However, in Brazil there is no structural design method for this technology, which hinders its use. To develop a design procedure which includes this kind of solution, several international methods were studied, like AASHTO (1993) and CALTRANS, from the USA; TRL386 and TRL611, from England; TG2 guide, from South Africa; and methods derived from the Austroads were studied, both, the interim procedure 2011 and local departments adaptations from Australia and New Zealand. There are divergent opinions of the behavior of the recycled material with foamed bitumen. Some agencies and authors consider the behavior of it similar to the asphalt mixtures, and the failure mechanism cracking due to fatigue. Others define it as similar to modified granular material with high cohesion and disruption due to permanent deformation. Such association is related to the foamed asphalt content usually used in road works. Other aspects that stand for such basecourse material are the gain of strength over time due to cure, even with the beginning of the highway operation and the importance of the remaining pavement\'s layers in design process. These facts were corroborated by case studies and results of the test section built in Ayrton Senna Highway - SP 070, which was monitored through falling weight deflectometer (FWD) measurements for a year. As result of this work, it is proposed a procedure for the structural design of cold recycled pavements with foamed asphalt using deflectometer data that meets the method of paving manual of the Brazilian National Department of Transport Infrastructure (DNIT). Other findings are the technical long-term viability of that solution and the importance of technological control, with emphasis on the deflection monitoring in early pavement operation to ascertain the evolution of the curing process.