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Uma contribuição ao estudo do torneamento com alta velocidade / A contribution to the study of high speed turningTadeu Tomio Sudo 08 May 2001 (has links)
O material, metálico ferro fundido cinzento, é muito utilizado industrialmente, principalmente na área automobilística. Usinagem com alta velocidade tem sido uma tendência atual para aumentar a produtividade, com a possibilidade de se ober ótima qualidade superficial, possivelmente eliminando processos subseqüentes. Aliado à questão de qualidade ambiental, as operações de usinagem têm-se voltado para usinagem a seco ou com mínima quantidade de lubrificante (MQL - minimal quantity of lubricant). Este trabalho estuda o torneamento com alta velocdidade de ferro fundido cinzento GG25 através de usinagem a seco e com MQL. Utiliza-se, em operação de faceamento, ferramenta de cerâmica mista (Al2O3+ TiC) e metal duro com cobertura (TiCN/Al2O3/TiN), usando velocidades de corte muito acima dos valores tradicionais. Comparativamente o desgaste é significativamente menor na cerâmica. O tipo de desgaste predominante é o desgaste de flanco. Os principais mecanismos de desgaste encontrados são abrasão mecânica e delaminação. O aumento do avanço diminui o desgaste de flanco. Existe uma razão entre a vazão de óleo e a vazão de ar na lubrificação MQL que viabiliza sua aplicacão com relação ao desgaste de flanco. Em todas as condições testadas, o sistema MQL mostra ser capaz de reduzir a rugosidade superficial Ra. / The gray cast iron material is very used industrially, mainly in the automotive industry. High speed machining is the current tendency to increase the productivity, with the possibility of obtaining good surface quality, possibly eliminating subsequent operations. Due to regulations on the subject of environrnental quality, the machining operations have been turned to dry machining or minimal quantity of lubricant (MQL). This work studies the turning process at high speed of gray cast iron GG25 with dry machining and MQL techniques. The operation uses face turning with coated carbide (TiCN/Al2O3/TiN) and mixed alumina ceramic (Al203+ TiC) with cutting speeds much higher than the traditional recommended values. Comparatively, the wear is significantly smaller in the mixed alumina ceramic tools. The predominant type of wear is the flank wear. The main wear mechanisms are mechanical abrasion and delamination. The increase of feed values shows some reduction on the flank wear. It seems to exist an ideal ratio of oil to air in the MQL system, which makes possible its application for reducing flank wear on the tools. In all conditions tested, the MQL system shows to be able to reduce surface roughness (Ra).
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Uma contribuição ao estudo do torneamento com alta velocidade / A contribution to the study of high speed turningSudo, Tadeu Tomio 08 May 2001 (has links)
O material, metálico ferro fundido cinzento, é muito utilizado industrialmente, principalmente na área automobilística. Usinagem com alta velocidade tem sido uma tendência atual para aumentar a produtividade, com a possibilidade de se ober ótima qualidade superficial, possivelmente eliminando processos subseqüentes. Aliado à questão de qualidade ambiental, as operações de usinagem têm-se voltado para usinagem a seco ou com mínima quantidade de lubrificante (MQL - minimal quantity of lubricant). Este trabalho estuda o torneamento com alta velocdidade de ferro fundido cinzento GG25 através de usinagem a seco e com MQL. Utiliza-se, em operação de faceamento, ferramenta de cerâmica mista (Al2O3+ TiC) e metal duro com cobertura (TiCN/Al2O3/TiN), usando velocidades de corte muito acima dos valores tradicionais. Comparativamente o desgaste é significativamente menor na cerâmica. O tipo de desgaste predominante é o desgaste de flanco. Os principais mecanismos de desgaste encontrados são abrasão mecânica e delaminação. O aumento do avanço diminui o desgaste de flanco. Existe uma razão entre a vazão de óleo e a vazão de ar na lubrificação MQL que viabiliza sua aplicacão com relação ao desgaste de flanco. Em todas as condições testadas, o sistema MQL mostra ser capaz de reduzir a rugosidade superficial Ra. / The gray cast iron material is very used industrially, mainly in the automotive industry. High speed machining is the current tendency to increase the productivity, with the possibility of obtaining good surface quality, possibly eliminating subsequent operations. Due to regulations on the subject of environrnental quality, the machining operations have been turned to dry machining or minimal quantity of lubricant (MQL). This work studies the turning process at high speed of gray cast iron GG25 with dry machining and MQL techniques. The operation uses face turning with coated carbide (TiCN/Al2O3/TiN) and mixed alumina ceramic (Al203+ TiC) with cutting speeds much higher than the traditional recommended values. Comparatively, the wear is significantly smaller in the mixed alumina ceramic tools. The predominant type of wear is the flank wear. The main wear mechanisms are mechanical abrasion and delamination. The increase of feed values shows some reduction on the flank wear. It seems to exist an ideal ratio of oil to air in the MQL system, which makes possible its application for reducing flank wear on the tools. In all conditions tested, the MQL system shows to be able to reduce surface roughness (Ra).
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Contribuições ao fresamento de geometrias complexas aplicando a tecnologia de usinagem com altas velocidades / A contribution for the free form milling applying the high speed cutting technologyAdriano Fagali de Souza 22 November 2004 (has links)
Atualmente, nota-se um crescimento na fabricação de produtos utilizando moldes e matrizes contendo formas geométricas complexas. No entanto, a fabricação destes ferramentais onde se emprega, principalmente, operações de fresamento, não tem acompanhado esta evolução com a mesma velocidade. O advento dos sistemas CAD/CAM, máquinas CNC e da tecnologia de usinagem em altas velocidades (HSC) influenciaram positivamente a fabricação de superfícies complexas. Contudo, nota-se ainda ineficiências neste processo produtivo. A qualidade superficial após as operações de usinagem ainda não é suficiente para que estes ferramentais entrem diretamente na linha de produção. Assim, operações manuais de acabamento são exigidas, elevando o tempo e custo de produção, comprometendo a qualidade dimensional. Com a finalidade de aprimorar a fabricação de moldes e matrizes, este trabalho apresenta uma revisão bibliográfica sobre a usinagem HSC; um estudo sobre a força de usinagem para o fresamento de formas complexas e uma análise sobre a metodologia utilizada por sistemas CAD/CAM e CNC para gerar e interpretar programas NC que contenham movimentações complexas de ferramenta. Análises práticas foram realizadas em um centro de usinagem HSC, e os resultados indicam que as limitações tecnológicas atuais na cadeia CAD/CAM/CNC limitam a usinagem de formas complexas com altas velocidades, reduzindo a velocidade de avanço programada e que as características intrínsecas deste processo de remoção de material demonstrou ser bastante complexo, acarretando em constantes alterações na força de usinagem / In recent years the number of products containing free-form shapes produced by dies and molds have been growing noticeably. However, the milling process used to manufacture those dies and molds does not meet their requirements. The arrival of the CAD/CAM systems and the High Speed Cutting Technology (HSC) helps to improve this manufacturing process. Although to obtain the surface quality needed to meet the dies and molds requirements, a hand finishing still requires. It involves time, money and decrease the product quality. Technological limitations in the CAD/CAM/CNC chain limit the feed rate when milling free-form shape. It also has a negative effect on the surface roughness. Besides, this kind of milling still lacks scientific knowledge of the cutting process. With the aim to support the dies and moulds fabrication, this work presents an overview about HSC Technology; the cutting forces in a non-planar milling; the cutting tool deflection; a detailed description of the process chain involving the CAD/CAM/CNC systems and the methodologies used by those systems to generate and accomplish free-free tool-paths. Free-form milling experiments applying the HSC Technology were made to study the behavior of this process, and the outcomes are presented
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Shock Wave-boundary Layer Interaction in Supersonic Flow over Compression Ramp and Forward-Facing StepJayaprakash Narayan, M January 2014 (has links) (PDF)
Shock wave-boundary layer interactions (SWBLIs) have been studied ex-tensively due to their practical importance in the design of high speed ve-hicles. These interactions, especially the ones leading to shock induced separation are typically unsteady in nature and can lead to large fluctuating pressure and thermal loads on the structure. The resulting shock oscil-lations are generally composed of high-frequency small-scale oscillations and low-frequency large-scale oscillations, the source of the later being a subject of intense recent debate. Motivated by these debates, we study in the present work, the SWBLI at a compression ramp and on a forward-facing step (FFS) at a Mach number of 2.5. In the case of compression ramps, a few ramp angles are studied ranging from small (10 degree) ramp angle to relatively large values of up to 28 degrees. The FFS configuration, which consists of a 90 degree step of height h, may be thought of as an extreme case of the compression ramp geometry, with the main geometri-cal parameter here being (h/δ), where δis the thickness of the oncoming boundary layer. This configuration is less studied and has some inherent advantages for experimentally studying SWBLI as the size of the separa-tion bubble is large. In the present experimental study, we use high-speed schlieren, unsteady wall pressure measurements, surface oil flow visualiza-tion, and detailed particle image velocimetry (PIV) measurements in two orthogonal planes to help understand the features of SWBLI in the com-pression ramp geometry and the forward-facing step case.
The SWBLI at a compression ramp has been more widely studied, and our measurements show the general features that have been seen in earlier studies. The upstream boundary layer is found to separate close to the ramp corner forming a separation bubble. The streamwise length of the separa-tion bubble is found to increase with the ramp angle, with a consequent shift of the shock foot further upstream. At very small ramp angles up to 10 degrees, there is no evidence of separation, while at large ramp angles of 28 degrees, the separation bubble extends upstream to about 3.5δ(δ=boundary layer thickness). In all cases, the separation bubble is however very small in the wall normal direction, typically known to be about 0.1δ, and hence is difficult to directly measure in experiments using PIV. Shock foot measurements using PIV show that the shock has a spanwise ripple, which seems directly related to the high-and low-speed streaks in the in-coming boundary layer as recently shown by Ganapathisubramani et al. (2007).
The forward-facing step configuration may be thought of as an extreme case of the compression ramp geometry, with a ramp angle of 90 degrees. This configuration has not been extensively studied, and is experimentally convenient due to the large separation bubbles formed ahead of the step. In the present work, extensive measurements of the mean and unsteady flow around this configuration have been done, especially for the case of h/δ=2, where his the step height. Pressure measurements in this case, show clear low-frequency motions of the shock at non-dimensional frequencies of about fh/U∞≈ 0.02. In this case, PIV measurements show the pres-ence of a large mean separation bubble extending to about 4hupstream and about 1hvertically. Instantaneous PIV measurements have been done in both cross-stream (streamwise and wall-normal plane) and in the span-wise (streamwise-spanwise) plane. Instantaneous cross-stream PIV mea-surements show significant variations of the shock location and angle, be-sides large variations in the recirculation region (or separation bubble), this being determined as the area having streamwise velocities less than zero. From a large set of individual PIV instantaneous fields, we can estimate the correlation of the measured shock location to both downstream effects like the area of the recirculation region, and upstream effects like the presence of high-/low-speed streaks in the oncoming boundary layer. We find that the shock location measured from data outside the boundary layer is more highly correlated to downstream effects as measured through the recircu-lation area compared to upstream effects in the boundary layer. However, we find that the shock foot within the boundary layer has ripples in the
spanwise direction which are well correlated to the presence of high-/low-speed streaks in the incoming boundary layer. These spanwise ripples are however found to be small (less than one h) compared to the highly three-dimensional shape of the recirculation region with spanwise variation of the order of 3 step heights.
In summary, the study shows that the separated region ahead of the step is highly three-dimensional. The shock foot within the boundary layer is found to have ripples that are well correlated to fluctuations in the in-coming boundary layer. However, we find that the large-scale nearly two-dimensional shock motions outside the boundary layer are not well cor-related to the fluctuations in the boundary layer, but are instead well cor-related with the spanwise-averaged separation bubble extent. Hence, the present results suggest that for the forward-facing step configuration, it is the downstream effect caused by the separation bubble that leads to the observed low-frequency shock motions.
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Development of an oil free turbo compressor for mobile fuel cell applications – challenges and resultsFröhlich, Patrik 25 November 2019 (has links)
The compressor for air supply to the fuel cell stack is a critical component of the balance of plant, especially for mobile applications. The main requirements of the compressor are the performance regarding pressure ratio, mass flow and efficiency at minimal size and weight. The turbo compressor technology is ideally suited to cope with these requirements. The lifetime requirement and the necessity of oil and particle free air supply advised to employ air bearings. The fuel cell air supply requirements are in conflict with the turbo compressor pressure ratio and mass flow characteristics. Possible solutions and their impact onto compressor design and fuel cell operation are described in this paper. The chosen system design approach considering all design aspects and its interactions during the design phase is beneficial in order to achieve the most lightweight and efficient air supply system for fuel cells. Experimental validation of an air bearing turbo compressor for a 100 kW fuel cell stack on an aerodynamic test rig verifies the predicted performance.
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Soil Steel Composite Bridges for High-Speed Railways : 2D FEM analysis of the Björnbo BridgeWoll, Joakim January 2014 (has links)
This research aims to analyse the dynamic behaviour of Soil-Steel Composite Bridges when subjected by high-speed trains. the analyses of the dynamic response for these structures are needed since there is little research performed in the present field of knowledge. Since there is also in need to perform separate dynamic analysis for these structures to verify their dynamic response, the dynamic behaviour must be analysed. The research are performed in 2D FE-models in the commercial FE-program Brigade/PLUS since there is of interest to analyse if simplified 2D-models can predict the dynamic behaviour for these structures and verify against design criterions in regulatory documents. The research is performed by calibrating a reference model against collected field measurements from a constructed Soil-Steel Composite Bridge, SSCB, located in Märsta, Sweden, Märsta Bridge. The calibration process was made to ensure satisfactory results before continuing the research by analysing a future planned SSCB in a case study that is known to in the future be subjected by high-speed trains. The future planned bridge is the Björnbo Bridge located in Skutskär, Sweden. A static structural design is first made with existing methods to verify Björnbo Bridge for static load cases. Attempts is made to verify the Björnbo Bridge against dynamic criterions available in Eurocode documents and Swedish Transport Administration regulatory documents, which includes verifying accelerations limits for 10 different high-speed trains. Smaller analysis of fatigue for the Märsta Bridge and the Björnbo Bridge was also made to verify dynamic stresses from giving fatigue damages. Since the research is limited for SSCB for dynamic cases, parametric studies are performed for certain parameters identified from an international literature review of earlier studies in both static and dynamic analysis. The studied parameters are: Soil cover depth, Young's modulus for engineered backfill and different profiles impact. These parametric studies are made to be able to understand influence and sensitivities from the analysed parameters with the long-term goal to develop analysis methods and verifications for SSCB for dynamic load situations. The calibrated reference model showed that there are difficulties in calibrating acceleration levels that agrees with the field measurements from Märsta Bridge. The expected result from the analysis of the Björnbo bridge was to fulfil static structural design criterions and that the acceleration limits were below serviceability criterions for dynamic analysis according to Eurocode documents. Moreover, that the stresses did not give fatigue damages. From parametric studies, it has shown that the governing parameter is the Young's modulus for engineered backfill, which affects estimated accelerations in a fashion that was not expected in the beginning. The presumption to perform dynamic analysis with 2D FE-models has shown that all aspects that is needed to verify cannot be performed, such as bending in two directions or twisting mode shapes. Thus, there is in need to find ways to perform dynamic analysis for SSCB with efficient 3D-models. / Denna avhandling syftar till att undersöka det dynamiska beteendet hos rörbroar när dem belastas med höghastighetståg. Analyser av den dynamiska responsen för dessa konstruktioner är behövlig då det finns lite forskning som utförts inom kunskapsområdet. Då man även behöver genomföra separata dynamiska analyser för dessa konstruktioner för att verifiera deras dynamiska beteende, så är det ett behov av att dess dynamiska beteende analyseras. Undersökningen är genomförd med FE-modeller i 2D i det kommersiella FE-programmet Brigade/PLUS då det är av intresse att analysera om förenklade 2D-modeller kan forutse det dynamiska beteendet för dessa konstruktioner och verifiera konstruktionen mot kriterier ställda i styrande dokument. Undersökningen genomförs genom att kalibrera en referens modell mot insamlade fältmätningar från en konstruerad rörbro i Märsta, Sverige, Märsta rörbro. Kalibreringsprocessen genomförs för att försäkra att godtagbara resultat erhålls innan undersökningen fortsätter med att analysera en planerad rörbro i en fallstudie som kommer belastas av höghastighetståg. Den planerade rörbron är Björnbo rörbro som skall konstrueras i Skutskär, Sverige. En statisk konstruktionsberäkning med befintliga metoder är först utförd för att erhålla dimensioner och verifiera Björnbo rörbro för ett statiskt lastfall. Därefter utförs försök att verifiera Björnbo rörbro mot dynamiska villkor tillgängliga i Eurokod och Trafikverkets styrande dokument, detta inkluderar att verifiera accelerationsnivåer för 10 olika höghastighetståg. Mindre analyser genomförs även för utmattning för Märsta rörbro och Björnbo rörbro för att verifiera den dynamiska spänningshistoriken inte orsakar utmattningsskador. Då forskningen är begränsad gällande dynamiska studier för rörbroar, så utförs även parametriska studier för parametrar identifierade från en internationell litteraturinventering av tidigare studerade fall för rörbroar gällande både statiska och dynamiska analyser. Dom studerade parametrarna är: Överfyllnadshöjd, Jordmodul för kringfyllning och olika profilers inverkan. Dessa parametriska studier är utförda för att förstå influensen och känsligheten i dessa parametrar med det långsiktiga målet att utveckla analysmetoder för att verifiera rörbroar även för dynamiska situationer. Den kalibrerade modellen visade att det var svårigheter att kalibrera in accelerationsnivåer som överensstämde med fältmätningar från Märsta rörbro. Det förväntade resultatet från Björnbo rörbro var att uppfylla statiska konstruktionsvillkor och att uppfylla accelerationskrav för bruksgränstillståndet för konstruktionen. Samt att kunna verifiera att utmattningen inte skulle utgöra ett problem. Från dom parametriska studierna så har det visat att den styrande parametern är jordmodulen för kringfyllningen, den påverkar accelerationsnivåer som inte var förväntat vid undersökningens påbörjan. Antagandet att utföra de dynamiska analyserna med 2D FE-modeller har visat att alla aspekter som ska verifierasinte kan utföras, så som böjande moment i två riktningar eller vridande mod former. Således, så finns ett behov av att finna vägar att utföra dynamiska analyser för rörbroar i effektiva 3D-modeller
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Les politiques publiques face aux changements technologiques / Public policy confronted to technological changesHasbi, Maude 17 July 2017 (has links)
Cette thèse aborde plusieurs sujets relatifs à l’impact de la régulation sectorielle sur la concurrence et l’investissement dans le secteur des communications électroniques. En particulier, cette thèse soulève des questions relative à la pertinence de la régulation, lorsque celle-ci est imposée à de technologies anciennes, notamment lorsque des technologies plus efficaces et plus modernes sont disponibles sur le marché à un prix abordable. Cette thèse permet également d’analyser comment la régulation sectorielle affecte la concurrence entre technologies et indirectement l’investissement des opérateurs privés. Des analyses plus complètes sont proposées en ce qui concerne le marché du haut et du très haut débit. J’y estime dans quelle mesure l’impact de la concurrence (via le dégroupage de la boucle locale cuivre) vient affecter les incitations à investir des opérateurs dans les réseaux en fibre optique. Enfin, cette thèse permet d’évaluer l’impact des réseaux très haut débit sur la croissance économique au niveau local, en termes d’impact sur les créations d’entreprises et les créations d’entreprises unipersonnelles. Cette dernière étude a pour objectif de quantifier les bénéfices économiques provenant du déploiement de ces réseaux de nouvelle génération. / This thesis approaches several issues related to the impact of sector-specific regulation on competition and investments in the electronic communication sector. More specifically, it raises the question of the relevance of regulation when applied to an old technology, when enhanced and affordable alternative technologies are available. It also analyzes how regulation affects competition between technologies and indirectly operators’ investments. Further analyses are provided for the fixed broadband market, with an assessment of the effect of competition via local loop unbundling on operators’ incentives to invest into fiber networks. Finally, this thesis evaluates the impact of very high-speed broadband networks on local economic growth, in terms of establishment creation and sole proprietorship creation. It attempts to quantify the economic benefits stemming from the roll-out of next generation access networks
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Повышение точности формообразующих перемещений при высокоскоростном точении : магистерская диссертация / Improving of accuracy of form-building movements in high-speed turningКучин, С. Г., Kuchin, S. G. January 2016 (has links)
Цель работы – разработка новых технических средств повышения точности формообразующих перемещении металлорежущих станков при высокоскоростном точении.
Проведен анализ погрешностей влияющих на точность формообразующих перемещений станка при высокоскоростном точении, анализ существующих способов компенсации погрешностей. На его основе разработаны устройство согласования формообразующих перемещений рабочих органов станков, устройство для компенсации износа направляющих и инструмента металлорежущего станка, устройство компенсации износа элементов металлорежущего станка. Данные устройства точнее существующих.
В ходе работы над магистерской диссертацией, был получен Патент РФ № 160852 «Устройство согласования формообразующих перемещений рабочих органов станков», приоритетная справка № 022052 по заявке на патент № 2016114038 «Устройство компенсации износа элементов металлорежущего станка». Принято участие во Всероссийской молодежной научно-практической конференции «Региональные программы и проекты в области интеллектуальной собственности глазами молодежи» в рамках IX Международного форума «Интеллектуальная собственность – XXI век», по результатам которой получен диплом проекта. Тезисы проекта опубликованы в каталоге проектов участников конференции. / The purpose of the work is the development of new technical ways to improve the accuracy of form-building movements of machine tools in high-speed turning.
The analysis of errors of form-building movements of machine influencing accuracy in high-speed turning, existing ways of errors compensation was carried out. The analysis was used in order to design device of coordination of form-building movements of machines working units, device of compensation of wear of guideways and tools of machine tool, device of compensation of wear of elements of machine tool. Developed solutions give more accurate results.
During the work on the master's thesis author received patent of RF № 160852 «Device of coordination of form-building movements of machines working units» and priority reference № 022052 according to patent application № 2016114038 «Device of compensation of wear of elements of machine tool». The work participated in the All-Russian youth scientific conference "Regional programs and projects in the field of intellectual property through the eyes of young people" within The International forum «Intellectual property – 21st century», by results of which diploma of the project is gained. Abstracts of the project are published in the conference digest.
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Model Identification, Updating, and Validation of an Active Magnetic Bearing High-Speed Machining Spindle for Precision Machining OperationWroblewski, Adam C. 13 October 2011 (has links)
No description available.
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The prospects of Maglev for Hong Kong's railway developmentLam, Kwun-yi., 林冠儀. January 2001 (has links)
published_or_final_version / Transport Policy and Planning / Master / Master of Arts in Transport Policy and Planning
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