There exists considerable motivation to reduce vehicle weight through the adoption of lightweight materials, such as aluminum alloys, while maintaining energy absorption and component integrity under crash conditions. To this end, it is of particular interest to study the crash behaviour of lightweight tubular hydroformed structures to determine how the forming behaviour affects the axial crush response. Thus, the current research has studied the dynamic crush response of both non-hydroformed and hydroformed EN-AW 5018 and AA5754 aluminum alloy tubes using both experimental and numerical methods. Experiments were performed in which hydroforming process parameters were varied in a parametric fashion after which the crash response was measured. Experimental parameters included the tube thickness and the hydroformed corner radii of the tubes. Explicit dynamic finite element simulations of the hydroforming and crash events were carried out with particular attention to the transfer of forming history from the hydroforming simulations to the crash models. The results showed that increases in the strength of the material due to work hardening during hydroforming were beneficial in increasing energy absorption during crash. However, it was shown that thinning in the corners of the tube during hydroforming decreased the energy absorption capabilities during axial crush. Residual stresses resulting from hydroforming had little effect on the energy absorption characteristics during axial crush. The current research has shown that, in addition to capturing the forming history in the crash models, it is also important to account for effects of material non-linearity such as kinematic hardening, anisotropy, and strain-rate effects in the finite element models. A model combining a non-linear kinematic hardening model, the Johnson-Cook rate sensitive model, and the Yld2000-2d anisotropic model was developed and implemented in the finite element simulations. This combined model did not account for the effect of rotational hardening (plastic spin) due to plastic deformation. It is recommended that a combined constitutive model, such as the one described in this research, be utilized for the finite element study of materials that show sensitivity to the Bauschinger effect, strain-rate effects, and anisotropy.

Negative interpersonal workplace behaviours are an important but relatively infrequently studied occupational-stressor. The present research investigated the connection between these behaviours and employee well-being. This work had two main goals. The first goal was to provide greater insight into when and why social interactions at work can be harmful to employee well-being. Consistent with this goal, theory and research were reviewed, and results from two field studies were presented suggesting that (1) disrespect is an important characteristic of interpersonal workplace events that can explain detriments to employee well-being, and (2) both individual and contextual moderators are relevant in this process. In a first study, disrespectful leader behaviours were shown to negatively relate to employee well-being independent of demanding, production-focused leader behaviours. In a second study, perceived disrespectfulness mediated the relationship between exposure to negative interpersonal behaviour and well-being; workplace norms, social support, control-related self-beliefs, and negative affectivity moderated associations within the mediation sequence. Given the importance placed on objective measurement methods in the occupational stress literature, the inherent difficulties in measuring social stressors objectively, and the widespread use of self-report instruments in the literature, the second main goal of this work was to approach greater objectivity in the measurements of self-reported negative interpersonal workplace interactions. A number of approaches were used toward this end, including the development of a more objective self-report measure of interpersonal workplace behaviours, as well as the use of aggregate variables and the investigation of moderated relations within multilevel frameworks. Implications of this work and directions for further research are discussed.

The use of laser welding in the automotive industry in the past few decades has facilitated joining of hot-dip galvanized (HDG) steel sheets at high production rates and low cost. The recent development of tailor welded blanks (TWB) using laser welding allowed combinations of sheet grades and thicknesses to “tailor” the vehicle part for optimized design, structural integrity and crash performance but more importantly, reductions in weight. Welded blanks are further subjected to stamping or stretch forming prior to final assembly. Unfortunately, both welding and stretch forming cause the galvanized coating to deteriorate, and thereby, undermine the long term corrosion protection. Despite existing publications on zinc coated steel and advances in processing techniques, there is a lack of understanding on the influence of laser welding and stretch forming on the corrosion performance of HDG steel. Hence, the purpose of this study was to determine how welding speed and biaxial strain affect interstitial-free (IF) and high strength low allow (HSLA) steel coupons when they are subjected to continuous immersion and accelerated corrosion tests. The corrosion rates of the coupons were evaluated using electrochemical techniques and gravimetry. Changes in the galvanized coating were characterized using scanning electron metallography. It was observed that, the original zinc layer transformed into the delta and gamma Fe-Zn intermetallic phases locally in the heat affected zone (HAZ) after laser welding. The resulting microstructure was similar to that of a commercially galvannealed coating and exhibited superior corrosion resistance than that of pure zinc. Linear polarization resistance (LPR) measurements revealed that the zinc coating was able to protect a chemically exposed region of steel in 0.1 M NaCl solution. While the Nd:YAG laser welded coupons with narrow HAZs performed equally well as the non-welded ones, diode laser welded coupons, with a wide locally annealed coating in the HAZ, exhibited a decrease in the peak corrosion rate of zinc. Moreover, minimal amounts of rust were observed on the surface of the HAZ after testing. With biaxial strain, welded and deformed coupons generally demonstrated higher peak corrosion rates than that of undeformed welded ones. When subjected to cyclic corrosion testing according to SAE J2334, rust formed in the exposed region after one 24 hour test cycle due to wet-dry conditions. However, zinc corrosion products on the surface provided substantial corrosion resistance to the remaining zinc coating and to the steel substrate. Gravimetric measurements of welded coupons showed a linear increase in weight gain with increased exposed widths of the steel after 30 cycles but biaxial strain further increased the weight gain on deformed coupons. After 60 cycles, the trend became exponential for both welded and deformed coupons. There was a negligible difference between the corrosion performance of IF and HSLA steel. Using X-Ray diffraction and Raman spectroscopy, species of both iron and zinc corrosion products were identified. Without the application of paint coatings, zinc oxide (ZnO), zinc hydroxy chloride (ZnCl2[Zn(OH)2]4), and hydrozincite ([ZnCO3]2[Zn(OH)2]3) were responsible for passivating the surface and reducing the overall corrosion rate of the galvanized coating.

This thesis develops strain and kinetic energy functions and a finite beam element useful for analyzing curved beams which go through large deflections, such as a hockey stick being swung and bent substantially as it hits the ice. The resulting beam model is demonstrated to be rotation invariant and capable of computing the correct strain energy and reaction forces for a specified deformation. A method is also described by which the model could be used to perform static or dynamic simulations of a beam.

A methodology for making a spring back behaviour of hole expansion in gas tank. Work is initiated for SAAb automobile and the geometry of model is created by using the software’s called Unigraphics and hyper mesh and secondly the simulation of the model is done in Ls-dyna to know the spring back behaviour of hole with various depth and positions of the punch. The yield strength of the element and stress, strain distribution and different radius of the blank are used to reduce the cracks at the lower edge of the blank. Steel material is used and the thickness of the material (0.229mm). The simulation of the work includes loading of punch and its displacement. This study demonstrates the efficiency of the model to simulate the hole expansion and better understanding of the expansion of radius and spring back angle. / Measurement of spring back behaviour

Global increase in energy consumption and global warming require more energy production but less CO2emission. Increase in efficiency of energy production is an effective way for this purpose. This can be reached by increasing boiler temperature and pressure in a biomass power plant. By increasing material temperature 50°C, the efficiency in biomass power plants can be increased significantly and the CO2emission can be greatly reduced. However, the materials used for future biomass power plants with higher temperature require improved properties. Austenitic stainless steels are used in most biomass power plants. In austenitic stainless steels a phenomenon called dynamic strain aging (DSA), can occur in the operating temperature range for biomass power plants. DSA is an effect of interaction between moving dislocations and solute atoms and occurs during deformation at certain temperatures. An investigation of DSA influences on ductility in austenitic stainless steels and nickel base alloys have been done. Tensile tests at room temperature up to 700°C and scanning electron microscope investigations have been used. Tensile tests revealed that ductility increases with increased temperature for some materials when for others the ductility decreases. This is, probably due to formation of twins. Increased stacking fault energy (SFE) gives increased amount of twins and high nickel content gives a higher SFE. Deformation mechanisms observed in the microstructure are glide bands (or deformations band), twins, dislocation cells and shear bands. Damage due to DSA can probably be related to intersection between glide bands or twins, see figure 6 a). Broken particles and voids are damage mechanisms observed in the microstructure.

The cardiac wall has complex three-dimensional fiber structures and mechanical properties that enable the heart to efficiently pump the blood through the body. By studying the myocardial strains induced during diastole, information about the pumping performance of the heart and what mechanisms that are responsible for this effective blood filling, can be achieved. Two different computation methods for myocardial strain, both based on data acquired from marker technique, were compared using a theoretical cylinder model. The non-homogeneous polynomial fitting method yielded higher accuracy than a homogeneous tetrahedron method, and was further used to investigate cardiac and fiber strains at different wall depths and myocardial regions in normal and ischemic ovine hearts. Large spatial and regional variations were found, as well as alterations, conveyed by ischemic conditions, of fiber mechanisms responsible for the circumferential expansion and wall thinning during diastole.

The current research has considered the characterization of the high strain rate constitutive response of three steels: a drawing quality steel (DDQ), a high strength low alloy steel (HSLA350), and a dual phase steel (DP600). The stress-strain response of these steels were measured at seven strain rates between 0. 003 s^-1 and 1500 s^-1 (0. 003, 0. 1, 30, 100, 500, 1000, and 1500 s^-1) and temperatures of 21, 150, and 300 °C. In addition, the steels were tested in both the undeformed sheet condition and the as-formed tube condition, so that tube forming effects could be identified. After the experiments were performed, the parameters of the Johnson-Cook and Zerilli-Armstrong constitutive models were fit to the results. <br /><br /> In order to determine the response of the steels at strain rates of 30 and 100 s^-1, an intermediate rate tensile experiment was developed as part of this research using an instrumented falling weight impact facility (IFWI). An Instron tensile apparatus was used to perform the experiments at lower strain rates and a tensile split-Hopkinson bar was used to perform the experiments at strain rates above 500 s^-1 <br /><br /> A positive strain rate sensitivity was observed for each of the steels. It was found that, as the nominal strength of the steel increased, the strain rate sensitivity decreased. For an increase in strain rate from 0. 003 to 100 s^-1, the corresponding increase in strength at 10% strain was found to be approximately 170, 130, and 110 MPa for DDQ, HSLA350, and DP600, respectively. <br /><br /> The thermal sensitivity was obtained for each steel as well, however no correlation was seen between strength and thermal sensitivity. For a rise in temperature from 21 to 300 °C, the loss in strength at 10% strain was found to be 200, 225, and 195 MPa for DDQ, HSLA350, and DP600, respectively for the 6 o?clock tube specimens. <br /><br /> For all of the alloys, a difference in the stress ? strain behaviour was seen between the sheet and tube specimens due to the plastic work that was imparted during forming of the tube. For the DP600, the plastic work only affected the work-hardening response. <br /><br /> It was found that both the HSLA350 and DDQ sheet specimens exhibited an upper/lower yield stress that was amplified as the strain rate increased. Consequently the actual strength at 30 and 100 s^-1 was obscured and the data at strain rates above 500 s^-1 to be unusable for constitutive modeling. This effect was not observed in any of the tube specimens or the DP600 sheet specimens <br /><br /> For each of the steels, both the Johnson-Cook and Zerilli-Armstrong models fit the experimental data well; however, the Zerilli-Armstrong fit was slightly more accurate. Numerical models of the IFWI and the TSHB tests were created to assess whether the experimental results could be reproduced using the constitutive fits. Both numerical models confirmed that the constitutive fits were applied correctly.

There exists considerable motivation to reduce vehicle weight through the adoption of lightweight materials, such as aluminum alloys, while maintaining energy absorption and component integrity under crash conditions. To this end, it is of particular interest to study the crash behaviour of lightweight tubular hydroformed structures to determine how the forming behaviour affects the axial crush response. Thus, the current research has studied the dynamic crush response of both non-hydroformed and hydroformed EN-AW 5018 and AA5754 aluminum alloy tubes using both experimental and numerical methods. Experiments were performed in which hydroforming process parameters were varied in a parametric fashion after which the crash response was measured. Experimental parameters included the tube thickness and the hydroformed corner radii of the tubes. Explicit dynamic finite element simulations of the hydroforming and crash events were carried out with particular attention to the transfer of forming history from the hydroforming simulations to the crash models. The results showed that increases in the strength of the material due to work hardening during hydroforming were beneficial in increasing energy absorption during crash. However, it was shown that thinning in the corners of the tube during hydroforming decreased the energy absorption capabilities during axial crush. Residual stresses resulting from hydroforming had little effect on the energy absorption characteristics during axial crush. The current research has shown that, in addition to capturing the forming history in the crash models, it is also important to account for effects of material non-linearity such as kinematic hardening, anisotropy, and strain-rate effects in the finite element models. A model combining a non-linear kinematic hardening model, the Johnson-Cook rate sensitive model, and the Yld2000-2d anisotropic model was developed and implemented in the finite element simulations. This combined model did not account for the effect of rotational hardening (plastic spin) due to plastic deformation. It is recommended that a combined constitutive model, such as the one described in this research, be utilized for the finite element study of materials that show sensitivity to the Bauschinger effect, strain-rate effects, and anisotropy.

Negative interpersonal workplace behaviours are an important but relatively infrequently studied occupational-stressor. The present research investigated the connection between these behaviours and employee well-being. This work had two main goals. The first goal was to provide greater insight into when and why social interactions at work can be harmful to employee well-being. Consistent with this goal, theory and research were reviewed, and results from two field studies were presented suggesting that (1) disrespect is an important characteristic of interpersonal workplace events that can explain detriments to employee well-being, and (2) both individual and contextual moderators are relevant in this process. In a first study, disrespectful leader behaviours were shown to negatively relate to employee well-being independent of demanding, production-focused leader behaviours. In a second study, perceived disrespectfulness mediated the relationship between exposure to negative interpersonal behaviour and well-being; workplace norms, social support, control-related self-beliefs, and negative affectivity moderated associations within the mediation sequence. Given the importance placed on objective measurement methods in the occupational stress literature, the inherent difficulties in measuring social stressors objectively, and the widespread use of self-report instruments in the literature, the second main goal of this work was to approach greater objectivity in the measurements of self-reported negative interpersonal workplace interactions. A number of approaches were used toward this end, including the development of a more objective self-report measure of interpersonal workplace behaviours, as well as the use of aggregate variables and the investigation of moderated relations within multilevel frameworks. Implications of this work and directions for further research are discussed.