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This document is the statement of independent and original contribution to knowledge represented by the published works in partial fulfilment of the requirements of the University of Brighton for the degree of Doctor of Philosophy (by publication). The thesis reviews the impact of research work conducted between 1992 and 1998 on various concepts to improve the economy and emissions of gasoline engines in order to address environmental and legislative pressures. The research has a common theme, examining the dilution of the intake charge (with either recycled exhaust gas [EGR], excess air, or the two in combination) in both conventional port injected [MPI] and direct injection [G-DI] combustion systems. After establishing the current status of gasoline engine technology before the programme of research was started, the thesis concentrates on seven major pieces of research between 1992 and 1996. These explored a subsequently patented method of applying recycled exhaust gas to conventional port injected gasoline engines to improve their economy and emissions whilst staying compatible with three-way catalyst systems. Nine other studies are reviewed which took place between 1992 and 1999 covering other methods of improving gasoline engines, specifically direct injection and two-stroke operation. Together, all the studies provide a treatise on methods to improve the gasoline engine and the thesis allows a view from a broader perspective than was possible at the time each study was conducted. In particular, the review identifies a range of strategies that use elements of the research that can be used to improve economy and emissions. Four major categories of systems researched include: conventional stoichiometric MPI engines developed to tolerate high EGR rates [CCVS]; two-stroke G-DI engines; G-DI engines operating stoichiometrically with high EGR rates; and G-DI engines operating with high dilution from both excess air and EGR. The findings of the studies illustrate that although good fuel economy improvements and emissions can be obtained with EGR dilution of stoichiometric engines, the highest fuel economy improvements require lean deNOx aftertreatment [LNA] and these, in turn, require new aftertreatment technologies and preferably new fuel specifications. The development of suitable LNA and the cost of implementation of these approaches represents one of the main barriers to improving gasoline engine fuel economy and emissions.

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Currently there is unprecedented social and political pressure to minimise anthropogenic environmental change. It is a result of the paradoxical nature of emissions reduction that lean-burn technology has become the most likely agent by which future emission targets may be met. However, the inclusion of lean-burn technology requires that the flametube depth is increased, to maintain an acceptable level of pressure drop and sufficient residence time. The injector too must increase in diameter as the admission of air via the fuel nozzle is increased. Maintaining traditional dump style architecture and employing these changes creates a number of additional problems. Most notable is the increased non-uniformity which is inherited by the injector flow as a result of the mismatch between the injector and upstream feed. Injector non-uniformity is a parameter symbiotic with emissions performance and it is therefore imperative to minimise the degree of injector non-uniformity if the ambition of the lean-burn system is to be realised.

Ignition and combustion enhancement of lean homogeneous mixtures offers the potential to simultaneously lower pollutant emissions and improve the thermal efficiency of internal combustion engines. A single cylinder, high compression ratio (16.5:1), open chamber diesel engine has been converted to operate on homogenously charged compressed natural gas (CNG) with the aim of minimising pollutant emissions such as oxides of nitrogen, particulate matter and carbon dioxide. Three ignition systems were tested to examine how effectively they could ignite lean mixtures of CNG with the ultimate aim of achieving simultaneously high thermal efficiency and low oxides of nitrogen emissions. The ignition systems examined were spark ignition (SI), diesel pilot ignition (DPI) and hydrogen assisted jet ignition (HAJI). Irrespective of ignition system used, the efficiency of the engine operating on CNG was significantly reduced at part load compared to diesel. This was predominantly due to a greater amount of unburnt hydrocarbons, higher cycle-by-cycle variability, slow and partial burns and increased heat transfer to the walls. DPI and HAJI systems were able to extend the lean limit to lambda 2.7 and 3.3 respectively, however this did not result in efficiency gains over SI systems. HAJI proved to be superior to DPI with higher peak efficiency, lower carbon dioxide, carbon monoxide and particulates, and significantly lower oxides of nitrogen in the absence of a locally rich ignition source. (For complete abstract open document)

New technologies are constantly developing towards the goal of increasing the performance of gas turbine engines while reducing pollutant emissions. The design of the combustion system is vital in the drive to reduce pollutants in order to meet legislative targets. As part of this, the fuel injector is crucial in preparing the fuel for combustion through atomization and correct mixing with the air flow. Thus, it is desirable to develop techniques to allow the analysis of performance in these key criteria and improve the understanding of both fuel injector aerodynamics and fuel atomisation. Particle Image Velocimetry (PIV) allows for spatially resolved velocity data of flow fields to be recorded and therefore enables the inspection of flow behaviour.

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L’objectif de ce travail était de démontrer la possibilité de coupler sur un même catalyseur, la fonction de stockage et réduction des NOx (sur le baryum) avec un effet électrochimique reposant sur un système micropile. Ce système micropile est composé de nanoparticules catalytiques (Pt et Rh) déposés sur conducteur ionique par les ions O2- (YSZ) en contact avec un support conducteur électronique (SiC dopé) de façon à pouvoir générer, sous mélanges réactionnels, une force électromotrice capable de réduire électrochimiquement une partie des NOx sur le Pt et d’oxyder le CO, les hydrocarbures imbrûlés et H2 sur le Rh. L’effet micropile a été observé sur un catalyseur Pt/Ba (matériau de stockage)/YSZ/Rh enduit dans les canaux d’un filtre à particule en carbure de silicium dopé, en condition essence pauvre à 400°C et en condition Diesel à plus basse température (300°C). Une augmentation de la conversion des NOx d’environ 10% a été observé sur les catalyseurs micropile. L’effet électrochimique a été détecté par une surproduction de CO2, en milieu riche (très peu ou pas de O2) provenant de la réaction d’oxydation électrochimique du CO (produit par vaporeformage) en réagissant avec les ions O2- provenant de YSZ. De plus, des tests catalytiques ont montré que YSZ peut être utilisée comme matériau de stockage des NOx. En effet, un traitement réducteur préalable augmente fortement sa capacité de stockage des NOx / The main objective of this study was to demonstrate the coupling between NOx storage/reduction process on barium, with an electrochemical reduction of NOx (micro fuel cell effect) on the same catalyst. The micro fuel cell effect is ensured by a an electromotive force (potential) which is created between catalytic nanoparticules (Pt and Rh) in contact with an ionic conductor (YSZ) and an electronic conductor (doped SiC). The micro fuel cell effect was observed, during the regeneration phase of the catalysts (rich period), on a Pt/Ba/doped α-SiC-YSZ/Rh monolithic system under lean-burn gasoline conditions at 400°C with an enhancement of about 10 % of the NOx conversion over a complete cycle lean/rich. This electrochemical effect was characterized by the electrochemical oxidation of CO (produced by steam reforming) into CO2 by using O2- ions coming from YSZ. Under Diesel conditions, the micro fuel cell system was found to work at low temperature especially at 300°C. In the second part of the work, a new generation of NOx Storage and reduction catalyst was developed consisting only of noble metals (Pt and/or Rh) deposited on YSZ support (Ba free catalyst). The catalytic measurements revealed that YSZ can be used as a NOx storage material in lean burn conditions (Gasoline and Diesel) especially when it was previously reduced under hydrogen. The storage mechanism would take place on the oxygen vacancies created by the removal of O-2 ions from the YSZ structure

[EN] This research work presents the study of a low pressure EGR loop influence on a SI gasoline turbocharged direct injection engine in steady and transient testing conditions, with an optimization process of the original engine calibration in order to minimize the engine fuel consumption when cooled EGR is introduced in steady testing conditions. The cooled EGR strategy was also evaluated operating in synergy with other fuel consumption reduction strategies, such as: lean burn, multi-injection, higher coolant temperature and in-cylinder induced swirl motion. To fulfill the main objectives of this research work, firstly, a methodical process was followed, where a global methodology was first developed in order to obtain high accuracy engine tests, based on the experimental tools chosen that could comply with the requirements of the testing conditions, and the appropriate theoretical tools and procedure to post-process the tests performed. Secondly, a specific methodology was developed for each stage of the study and testing conditions, taking into account optimization processes or parametric tests in order to study the effect of a single parameter on engine's outputs or optimize an engine parameter in order to minimize the engine fuel consumption. As a first stage of the study, a basic analysis of the impact of cooled EGR on the engine combustion, performance, air management and exhaust emissions is presented. Afterwards, an optimization of the combustion phasing in order to minimize the fuel consumption was performed, and therefore the potential of cooled EGR in order to reduce the engine fuel consumption was observed for low load, part load and full load engine conditions, for two different engine speeds. In addition, a study in transient conditions of the engine operating with cooled EGR was performed. NEDC cycles were performed with different EGR valve openings and therefore a comparison of different cooled EGR rates influence on the engine performance, air management and accumulated exhaust emissions was presented. The second stage, consisted in a methodology developed to optimize the VVT setting and injection timing, for part load engine conditions, in order to maximize the cooled EGR potential to reduce engine fuel consumption. After this optimization, a synergy analysis of the optimum engine condition operating with cooled EGR and three other engine fuel consumption reduction strategies was performed. These strategies were tested to investigate and evaluate the potential of increasing the cooled EGR operational range to further decrease the engine fuel consumption. Furthermore, a basic study of the potential to reduce the engine fuel consumption and impact on combustion, air management and exhaust emissions of a lean burn strategy, in part load engine conditions, was presented as introduction of the final study of the cooled EGR strategy operating in synergy with the lean burn strategy in order to investigate the potential to control the exhaust emissions and reduce the engine fuel consumption. / [ES] El objetivo de este trabajo de investigación es estudiar la influencia de un lazo de baja presión de EGR en las prestaciones de un motor de gasolina de encendido provocado turbosobrealimentado e inyección directa, en condiciones de ensayos estacionarios y transitorios, con un proceso de optimización de la calibración original del motor para minimizar el consumo de combustible del motor. La estrategia de "cooled EGR" fue también evaluada operando en sinergia con otras estrategias usadas para reducir el consumo de combustible del motor, entre ellas: mezcla pobre, múltiples inyecciones, operación a alta temperatura del fluido refrigerante del motor y movimiento de "swirl" inducido en el cilindro. Para cumplir con los objetivos mencionados, se siguió un proceso metódico donde previamente se desarrolló una metodología global para obtener resultados de indudable calidad, basados en el uso de herramientas experimentales que cumplieran con los requerimientos de las condiciones de ensayo, y las apropiadas herramientas teóricas y procedimiento para post-procesar los ensayos realizados. En segundo lugar, se desarrolló una metodología específica para cada etapa del estudio, teniendo en cuenta los procesos de optimización o estudios paramétricos que se pudieran realizar. Como primera etapa, se presenta un estudio básico del impacto del "cooled EGR" en la combustión, prestaciones, renovación de la carga y emisiones contaminantes del motor. Seguidamente, se procedió a la optimización del centrado de la combustión con la finalidad de minimizar el consumo de combustible del motor y poder analizar el potencial del "cooled EGR" como estrategia de reducción de consumo de combustible. El estudio presentado se realizó para baja, media y alta carga del motor con dos diferentes regímenes de giro del motor. Adicionalmente, se llevó a cabo un estudio del motor operando en condiciones transitorias con "cooled EGR". Se realizaron una serie de ensayos usando el ciclo NEDC como base y se probaron diferentes estrategias sencillas de control de la apertura de la válvula de EGR para analizar la influencia del "cooled EGR" en condiciones transitorias. La segunda etapa consiste en el desarrollo de una metodología para optimizar los parámetros del diagrama de distribución (VVT) y el inicio de inyección, para cargas medias del motor, con la finalidad de maximizar el potencial de reducción de consumo de combustible de la estrategia "cooled EGR". Una vez realizada la optimización, se llevó a cabo un estudio usando la configuración óptima encontrada, operando en sinergia con otras tres estrategias usadas para reducir el consumo de combustible del motor. Estas estrategias fueron evaluadas con la finalidad de incrementar el rango de operación de la estrategia "cooled EGR" para lograr reducir aún más el consumo de combustible del motor. Adicionalmente, se llevó a cabo un estudio básico sobre la influencia de operar con mezcla pobre en la combustión, prestaciones, renovación de la carga y emisiones contaminantes del motor, como introducción al último estudio llevado a cabo sobre la posibilidad de usar la estrategia de mezcla pobre en conjunto con la estrategia de "cooled EGR", con la finalidad de analizar el potencial de controlar las emisiones contaminantes y reducir el consumo de combustible del motor al mismo tiempo. / [CAT] L'objectiu d'este treball d'investigació és estudiar la influència d'un llaç de baixa pressió d'EGR en les prestacions d'un motor de gasolina d'encesa provocat turbosobrealimentat i injecció directa, en condicions d'assajos estacionaris i transitoris, amb un procés d'optimització del calibratge original del motor per a minimitzar el consum de combustible del motor. L'estratègia de "cooled EGR" va ser també avaluada operand en sinergia amb altres estratègies usades per a reduir el consum de combustible del motor, entre elles: mescla pobra, múltiples injeccions, operació a alta temperatura del fluid refrigerant del motor i moviment de `"swirl" induït en el cilindre. Per a complir amb els objectius mencionats, es va seguir un procés metòdic on prèviament es va desenrotllar una metodologia global per a obtindre resultats d'indubtable qualitat, basats en l'ús de ferramentes experimentals que compliren amb els requeriments de les condicions d'assaig, i les apropiades ferramentes teòriques i procediment per a post- processar els assajos realitzats. En segon lloc, es va desenrotllar una metodologia específica per a cada etapa de l'estudi, tenint en compte els processos d'optimització o estudis paramètrics que es pogueren realitzar. Com a primera etapa, es presenta un estudi bàsic de l'impacte del "cooled EGR" en la combustió, prestacions, renovació de la càrrega i emissions contaminants del motor. A continuació, es va procedir a l'optimització del centrat de la combustió amb la finalitat de minimitzar el consum de combustible del motor i poder analitzar el potencial del "cooled EGR" com a estratègia de reducció de consum de combustible. L'estudi presentat es va realitzar per a baixa, mitja i alta càrrega del motor amb dos diferents règims de gir del motor. Addicionalment, es va dur a terme un estudi del motor operand en condicions transitòries amb "cooled EGR". Es van realitzar una sèrie d'assajos usant el cicle NEDC com a base i es van provar diferents estratègies senzilles de control de l'obertura de la vàlvula d'EGR per a analitzar la influència del "cooled EGR" en condicions transitòries. La segona etapa consistix en el desenrotllament d'una metodologia per a optimitzar els paràmetres del diagrama de distribució (VVT) i l'inici d'injecció, per a càrregues mitges del motor, amb la finalitat de maximitzar el potencial de reducció de consum de combustible de l'estratègia "cooled EGR". Una vegada realitzada l'optimització, es va dur a terme un estudi usant la configuració òptima trobada, operant en sinergia amb altres tres estratègies usades per a reduir el consum de combustible del motor. Estes estratègies van ser avaluades amb la finalitat d'incrementar el rang d'operació de l'estratègia "cooled EGR" per a aconseguir reduir encara més el consum de combustible del motor. Addicionalment, es va dur a terme un estudi bàsic sobre la influència d'operar amb mescla pobra en la combustió, prestacions, renovació de la càrrega i emissions contaminants del motor, com a introducció a l'últim estudi dut a terme sobre la possibilitat d'usar l'estratègia de mescla pobra en conjunt amb l'estratègia de "cooled EGR", amb la finalitat d'analitzar el potencial de controlar les emissions contaminants i reduir el consum de combustible del motor al mateix temps. / Rivas Perea, ME. (2016). Assessment of fuel consumption reduction strategies on a gasoline turbocharged direct injection engine with a cooled EGR system [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/68497 / TESIS