Atmospheric plasma spraying is attractive for manufacturing solid oxide fuel cells (SOFCs) because it allows functional layers to be built rapidly with controlled microstructures. The technique allows SOFCs that operate at low temperatures (600 to 750°C) to be fabricated by spraying directly onto robust and inexpensive metallic supports. Processes were developed to manufacture metal-supported SOFC cathodes by axial-injection plasma spraying. Cathodes consisted of LSCF (La0.6Sr0.4Co0.2Fe0.8O3-δ) or SSC (Sm0.5Sr0.5CoO3) as the primary material. Initially, the plasma spray process parameters were varied, and x-ray diffraction analyses were performed on the cathode coatings to detect material decomposition and the formation of undesired phases. These results determined the envelope of plasma spray parameters in which coatings of LSCF and SSC can be manufactured, and the range of conditions in which composite cathode coatings could potentially be manufactured. Subsequently, composite cathodes were fabricated by mixing up to 40 wt. % of the ionic conducting SDC (Ce0.8Sm0.2O1.9) material into the feedstock. The deposition efficiencies of these cathodes were calculated based on the mass of the sprayed cathode. Particle surface temperatures were measured in-flight to enhance understanding of the relationship between spray parameters, microstructure, and deposition efficiency. Electrochemical impedance spectroscopy was performed in symmetrical cells: at 750°C, LSCF-SDC cathodes had polarization resistances as low as 0.101 Ωcm², and SSC cathodes had polarization resistances as low as 0.0056 Ωcm². Finer mixing of the ceramic phases was achieved by using a nano-structured feedstock that contained both LSCF and SDC phases agglomerated together in larger particles. Fuel cells containing a yttria-stabilized zirconia (YSZ) electrolyte and a nickel-YSZ anode were fabricated, and the effect of the cathode microstructure on cell impedance was studied using the analysis of differential impedance spectra. The degradation of composite LSCF-SDC cathodes on porous 430 stainless steel supports was also investigated. To reduce degradation, La2O3 and Y2O3 reactive element oxide coatings were deposited on the internal pore surfaces of the metal supports. As a result, polarization resistance degradation rates as low as 0.00256 Ω·cm2 /1000 h were observed over 100 hours on coated substrates, compared to 0.1 Ω·cm2 /1000 h on uncoated substrates.

Este trabalho investigou a deposição dos filmes finos de ferritas de lantânio dopado com estrôncio e cobalto La1-xSrxCo1-yFeyO3-δ (LSCF) através da técnica de spray pirólise empregando precursores inorgânicos e silício como substrato. Foram utilizados água e etanol na proporção de (3:1) como solvente na preparação da solução a ser aspergida. As deposições foram realizadas em diferentes temperaturas: 130ºC, 150ºC, 170ºC e 200ºC. Os filmes de LSCF antes e após o tratamento térmico foram analisados por difração de raios X (DRX) e microscopia eletrônica de varredura (MEV). O spray de deposição dos filmes em função das soluções com diferentes proporções de etanol (0%, 50%, 75% e 100%) foi investigado utilizado uma câmera rápida de alta resolução e um laser com comprimento de onda 532 nm. Os resultados evidenciaram que a temperatura de ebulição do solvente e de deposição são parâmetros importantes na determinação da morfologia dos filmes. Maiores teores de etanol promovem um aumento nos valores do ângulo de cone e que a propriedade da tensão superficial exerce significativamente maior influência nos aspectos que envolvem a estrutura do spray, a atomização do líquido, formação de gotas e no ponto de ruptura das soluções Os resultados de DRX apresentaram a fase cristalina majoritária de LSCF após o tratamento térmico a 750°C por 2 horas e a fase secundária de La2O3. As imagens de MEV evidenciaram a formação de filmes para as distâncias de deposição de 120 mm, embora apenas na temperatura de 200°C apresentasse uma estrutura porosa antes e após o tratamento térmico. A presença de interdifusão e microporosidade foi observada para esse filme. Para as diferentes composições de LSCF nas condições de 120 mm e a 200°C, apenas as composições de La1-xSrxCo0,2Fe0,8 com x = 0,6, 0,9 e 0,7 apresentaram estrutura porosa após o tratamento térmico. O filme de La0,8Sr0,2Co0,2Fe0,8 apresentou maior condutividade iônica/elétrica e energia de ativação. A presença de fases secundárias (La2O3, SrO2 e La2CoO3) contribuiu para a redução da condutividade elétrica e iônica e a energia de ativação. / This work investigated the deposition conditions of thin lanthanum ferrite films doped with strontium and cobalt – La1-xSrxCo1-yFeyO3-δ (LSCF) through the spray pyrolysis technique using inorganic precursors and silicon as a substrate. Water and ethanol were used in the proportion (3:1) as solvent in the preparation of the solution to be sprinkled. The depositions were carried out at different temperatures: 130°C, 150°C, 170°C and 200°C. The films of LSCF were analyzed by X-ray diffraction and scanning electron microscopy before and after thermal treatment. The XRD results showed the obtainment of crystalline phase of LSCF after thermal treatment at 750°C/2hours and secondary phase of La2O3. The sprays of solutions with different proportions of ethanol (0%, 50%, 75% and 100%) were analyzed using a fast high-resolution camera and a laser with a wavelength of 532nm.The results showed those deposition temperature and solvente boiling points are important parameters to determine the thin morphology Higher ethanol levels promote an increase in the cone angle values and that the property of the surface tension exerts significantly greater influence on issues involving the structure of the spray, the atomization of the liquid, the droplets formation and the breaking point of the solutions. The XRD results showed the obtainment of majority crystalline phase of LSCF after thermal treatment at 750°C/2 hours with the presence of secondary phase of La2O3. The SEM images showed formation of films for the distance of 120 mm, although only at the temperature of 200°C it presents porous morphology before and after thermal treatment. The presence of interdiffusion and microporosity was observed for this film. For different LSCF compositions under the conditions of 120 mm and 200°C, the films of La1-xSrx Co0,2Fe0,8 with x = 0,6; 0,9 and 0,7 presented porous morphology after thermal treatment. Otherwise, the film of La0,8Sr0,2Co0,2Fe0,8 showed the highest ionic/electrical conductivity. The presence of secondary phase (La2O3, SrO2 and La2CoO3) evidenced by XRD promoted a decrease in ionic/electrical conductivity and in the activation energy.

Este trabalho investigou a deposição dos filmes finos de ferritas de lantânio dopado com estrôncio e cobalto La1-xSrxCo1-yFeyO3-δ (LSCF) através da técnica de spray pirólise empregando precursores inorgânicos e silício como substrato. Foram utilizados água e etanol na proporção de (3:1) como solvente na preparação da solução a ser aspergida. As deposições foram realizadas em diferentes temperaturas: 130ºC, 150ºC, 170ºC e 200ºC. Os filmes de LSCF antes e após o tratamento térmico foram analisados por difração de raios X (DRX) e microscopia eletrônica de varredura (MEV). O spray de deposição dos filmes em função das soluções com diferentes proporções de etanol (0%, 50%, 75% e 100%) foi investigado utilizado uma câmera rápida de alta resolução e um laser com comprimento de onda 532 nm. Os resultados evidenciaram que a temperatura de ebulição do solvente e de deposição são parâmetros importantes na determinação da morfologia dos filmes. Maiores teores de etanol promovem um aumento nos valores do ângulo de cone e que a propriedade da tensão superficial exerce significativamente maior influência nos aspectos que envolvem a estrutura do spray, a atomização do líquido, formação de gotas e no ponto de ruptura das soluções Os resultados de DRX apresentaram a fase cristalina majoritária de LSCF após o tratamento térmico a 750°C por 2 horas e a fase secundária de La2O3. As imagens de MEV evidenciaram a formação de filmes para as distâncias de deposição de 120 mm, embora apenas na temperatura de 200°C apresentasse uma estrutura porosa antes e após o tratamento térmico. A presença de interdifusão e microporosidade foi observada para esse filme. Para as diferentes composições de LSCF nas condições de 120 mm e a 200°C, apenas as composições de La1-xSrxCo0,2Fe0,8 com x = 0,6, 0,9 e 0,7 apresentaram estrutura porosa após o tratamento térmico. O filme de La0,8Sr0,2Co0,2Fe0,8 apresentou maior condutividade iônica/elétrica e energia de ativação. A presença de fases secundárias (La2O3, SrO2 e La2CoO3) contribuiu para a redução da condutividade elétrica e iônica e a energia de ativação. / This work investigated the deposition conditions of thin lanthanum ferrite films doped with strontium and cobalt – La1-xSrxCo1-yFeyO3-δ (LSCF) through the spray pyrolysis technique using inorganic precursors and silicon as a substrate. Water and ethanol were used in the proportion (3:1) as solvent in the preparation of the solution to be sprinkled. The depositions were carried out at different temperatures: 130°C, 150°C, 170°C and 200°C. The films of LSCF were analyzed by X-ray diffraction and scanning electron microscopy before and after thermal treatment. The XRD results showed the obtainment of crystalline phase of LSCF after thermal treatment at 750°C/2hours and secondary phase of La2O3. The sprays of solutions with different proportions of ethanol (0%, 50%, 75% and 100%) were analyzed using a fast high-resolution camera and a laser with a wavelength of 532nm.The results showed those deposition temperature and solvente boiling points are important parameters to determine the thin morphology Higher ethanol levels promote an increase in the cone angle values and that the property of the surface tension exerts significantly greater influence on issues involving the structure of the spray, the atomization of the liquid, the droplets formation and the breaking point of the solutions. The XRD results showed the obtainment of majority crystalline phase of LSCF after thermal treatment at 750°C/2 hours with the presence of secondary phase of La2O3. The SEM images showed formation of films for the distance of 120 mm, although only at the temperature of 200°C it presents porous morphology before and after thermal treatment. The presence of interdiffusion and microporosity was observed for this film. For different LSCF compositions under the conditions of 120 mm and 200°C, the films of La1-xSrx Co0,2Fe0,8 with x = 0,6; 0,9 and 0,7 presented porous morphology after thermal treatment. Otherwise, the film of La0,8Sr0,2Co0,2Fe0,8 showed the highest ionic/electrical conductivity. The presence of secondary phase (La2O3, SrO2 and La2CoO3) evidenced by XRD promoted a decrease in ionic/electrical conductivity and in the activation energy.

No description available.

Ce travail porte sur la compréhension de l’impact de la microstructure sur les performances des Cellules à Oxyde Solide (SOC), avec une illustration sur l’électrode à oxygène en LSCF-CGO. Une approche couplant de la modélisation géométrique et électrochimique a été adoptée pour cet effet. Le modèle des champs aléatoires plurigaussiens et un autre basé sur des empilements de sphères ont été développés et adaptés pour les microstructures des SOCs. Ces modèles 3D de géométrie stochastique ont été ensuite validés sur différentes électrodes reconstruites par nano-holotomographie aux rayons X au synchrotron ou par tomographie avec un microscope électronique à balayage couplé à une sonde ionique focalisée. Ensuite, des corrélations semi-analytiques ont été proposées et validées sur une large base de microstructures synthétiques. Ces relations permettent de relier les paramètres ‘primaires’ de l’électrode (la composition, la porosité et les diamètres des phases) aux paramètres qui pilotent les réactions électrochimiques (la densité de points triples, les surfaces spécifiques interphases) et sont particulièrement pertinents pour les équipes de mise-en-forme des électrodes qui ont plus de contrôle sur ce premier ensemble de paramètres. Concernant la partie portant sur l’électrochimie, des tests sur une cellule symétrique en LSCF-CGO ont permis de valider un modèle déjà développé au sein du laboratoire, et qui permet de simuler la réponse électrochimique d’une électrode à oxygène à partir des données thermodynamiques et de microstructure. Finalement, le couplage des deux modèles validés a permis d’étudier l’impact de la composition des électrodes, leur porosité ou encore taille des grains sur leurs performances. Ces résultats pourront guider les équipes de mise-en-forme des électrodes vers des électrodes plus optimisées. / This work aims at better understanding the impact of Solid Oxide Cells (SOC) microstructure on their performance, with an illustration on an LSCF-CGO electrode. A coupled 3D stochastic geometrical and electrochemical modeling approach has been adopted. In this frame, a plurigaussian random field model and an in-house sphere packing algorithm have been adapted to simulate the microstructure of SOCs. The geometrical models have been validated on different electrodes reconstructed by synchrotron X-ray nano-holotomography or focused ion-beam tomography. Afterwards, semi-analytical microstructural correlations have been proposed and validated on a large dataset of representative synthetic microstructures. These relationships allow establishing the link between the electrode ‘basic’ parameters (composition, porosity and grain size), to the ‘key’ electrochemical parameters (Triple Phase Boundary length density and Specific surface areas), and are particularly useful for cell manufacturers who can easily control the first set of parameters. Concerning the electrochemical part, a reference symmetrical cell made of LSCF-CGO has been tested in a three-electrode setup. This enabled the validation of an oxygen electrode model that links the electrode morphological parameters to its polarization resistance, taking into account the thermodynamic data. Finally, the coupling of the validated models has enabled the investigation of the impact of electrode composition, porosity and grain size on the cell electrochemical performance, and thus providing useful insights to cell manufacturers.

Une des solutions envisagée pour éviter la réactivité entre la cathode de LSCF et l'électrolyte de YSZ est l'intercalation d'une couche barrière de CGO. Une étude de la réactivité interfaciale par DRX et ToF-SIMS entre CGO, déposée par atomisation électrostatique, et YSZ a montré qu'un traitement thermique au-dessus de 1100 C sous air induit une détérioration de la couche de CGO par la formation d'une solution solide. Le vieillissement du système LSCF/CGO/YSZ a été étudié en fonction de l'épaisseur de la couche de CGO de 0,11 à 2 µm, par spectroscopie d'impédance complexe, à 700 °C sous air à l'abandon. Les mesures ont montré que l'épaisseur de cette couche est un facteur influençant les propriétés électriques des différents systèmes. L'introduction d'une couche mince de CGO, déposée par pulvérisation cathodique, a conduit à une diminution de la résistance série du système ainsi qu'une diminution de la dégradation de l'électrode LSCF. La dégradation de l'électrode de LSCF est liée à la ségrégation du Sr au niveau de l'interface LSCF/YSZ.

Thesis (Ph.D. (Movement Science Education))--North-West University, Potchefstroom Campus, 2008.

Thesis (Ph.D. (Movement Science Education))--North-West University, Potchefstroom Campus, 2008.

Thesis (Ph.D. (Movement Science Education))--North-West University, Potchefstroom Campus, 2008.

Submitted by Automa??o e Estat?stica (sst@bczm.ufrn.br) on 2017-03-24T18:31:01Z No. of bitstreams: 1 LiviaCristinaDeOliveiraFelipe_DISSERT.pdf: 4175300 bytes, checksum: 7a374fa731617109863f5425fa952ac8 (MD5) / Approved for entry into archive by Monica Paiva (monicalpaiva@hotmail.com) on 2017-03-24T18:45:29Z (GMT) No. of bitstreams: 1 LiviaCristinaDeOliveiraFelipe_DISSERT.pdf: 4175300 bytes, checksum: 7a374fa731617109863f5425fa952ac8 (MD5) / Made available in DSpace on 2017-03-24T18:45:29Z (GMT). No. of bitstreams: 1 LiviaCristinaDeOliveiraFelipe_DISSERT.pdf: 4175300 bytes, checksum: 7a374fa731617109863f5425fa952ac8 (MD5) Previous issue date: 2014-11-14 / C?lulas a combust?vel parecem ser hoje uma das solu??es mais eficientes e eficazes para os problemas ambientaisque enfrentamos. S?o dispositivos que convertem eletroquimicamente energia qu?mica em eletricidade.Perovskitas a base de Cobaltita Ferrita de Lant?nio dopada com Estr?ncio (LSCF) tem sido largamente estudadas para aplica??o como catodos de c?lulas a combust?vel de ?xido s?lido (SOFC) por possu?rem algumas vantagens como alta estabilidade qu?mica e t?rmica, baixa diferen?a no coeficiente de expans?o t?rmica e compatibilidade f?sico-qu?mica com os outros componentes da c?lula e alta condutividade el?trica. O objetivo deste trabalho foi produzir meia c?lula a combust?vel, catodo/eletr?lito, sintetizando perovskitas do tipo La0,7Sr0,3Co0,5Fe0,5O3 pelo m?todo sol-gel, depositando-as na forma de filmes finos em substrato ZrO2-8%Y2O3 pela t?cnica de spin-coating, avaliando as condi??es de deposi??o, tais como, velocidade de deposi??o, n?mero de camadas, ader?ncia do filme ao substrato. Os p?s de La0,7Sr0,3Co0,5Fe0,5O3 como obtidos, foram calcinados a 500, 700, 900 e 1100?C/2h e caracterizados por difratometria de raios X (DRX), microscopia eletr?nica de varredura com canh?o de el?trons por emiss?o de campo (FEG-MEV) e an?lise t?rmica (TG-DTA). As pastilhas de ZrO2-8%Y2O3 foram sintetizadas a 1400, 1500 e 1600?C/6h, e caracterizadas por difratometria de raios X (DRX) e densidade pelo M?todo de Arquimedes. Os filmes obtidos foram tratados termicamente a 900?C/2h. A caracteriza??o microestrutural dos filmes foi feita utilizando a t?cnica de Microscopia Eletr?nica de Varredura (MEV). O m?todo de s?ntese utilizado proporcionou a obten??o de nanop?s com estrutura perovskita e morfologias adequadas para aplica??o como catodo em c?lulas a combust?vel de ?xido s?lido. O m?todo de deposi??o permitiu obter filmes cer?micos com boa ader?ncia aos substratos e espessuras abaixo de 10 ?m.