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The rigorous quality criterion and intricate shapes of plastic injection molded parts require molders to improve process control systems in order to keep their competitive status in the market. In recent research, various advanced control algorithms are employed to develop in-line process controllers. In modem controllers design, in-mold process variables play a very important role in connecting machine variables and quality variables. Model-based predictive control (MPC) is used to investigate the controllability of cavity pressure and cavity temperature within a cycle or cycle-to-cycle. The objective of the present work is to demonstrate a procedure to develop MPC controllers based on simulation results. Moldflow® was used to simulate the injection molding process for a thin-wall cell phone cover. Cavity pressure profiles and part surface temperature profiles were extracted to develop the dynamic model for controller design. Thermal analysis for the cooling stage was investigated by ANSYS® FEM software. Mold surface temperature profiles were used for controller design. Dynamic matrix control, a type of MPC control, was developed by using Matlab® MPC Toolbox. A single-input/single-output MPC controller was developed to control cavity pressure in filling stage by manipulating injection flow rate. Simulation studies were then used to develop a MPC controller to implement a closed-loop control. The controller performed very well to control the pressure profile to trace the set-point, even with melt temperature or mold temperature change. Two MPC controllers were developed to control cavity surface cycle average temperature by manipulating coolant flow rate and coolant temperature. Both controllers show good controllability for cycle average temperature control. A two-input/two-output DMC controller was implemented to control cavity pressure and part surface temperature in the packing stage. Packing pressure and mold temperature were manipulated to trace the controlled profile set-points in each sampling time. Results shows that the controller was able to meet the set-point very well, for an unmeasured disturbance, based on a closed-loop test. All the controllers were developed based on simulation results, which will have some differences with real production data. Therefore, the model parameter and controller tuning parameter should be validated and modified if needed before real-time application. / Thesis / Master of Applied Science (MASc)

The arid conditions found in the west allow for the production of high quality hay for export. However, hay production in this region is highly dependent upon irrigation. There is significant interest in developing a hay export market in the eastern U.S. Therefore, a greater understanding of the challenges and opportunities with containerizing hay in high humidity environments is needed. The objective of this study was to evaluate the impact of hay preservatives on the stability of containerized hay. Treatments included 1) propionic acid at baling, 2) propiopnic acid at baling + surface applied propionic acid at container loading, 3) propionic acid at baling + ammonization of the container after loading, and 4) no preservatives. Propionic acid was applied at a rate of 2.5 kg Mg-1 of hay at baling to all treatments except the control. Hay was then stored for 5 weeks before compressing to a density of 320.0 kg m-3. Immediately before containerizing hay, treatment 2 received a surface application of propionic acid at a rate of 3.4 g bale-1. After loading hay into containers, treatment 3 was ammoniated at a rate of 1.5 kg NH3 Mg-1 DM. Temperature and relative humidity in the containers were monitored for the 45-day storage period. Hay was sampled at compression and immediately after opening the containers. There were no treatment effects on nutritive value parameters after containerization (P > 0.05). Neither propionic acid at harvest, nor treatments at containerization had an effect on mold development in this study (P > 0.05). / Master of Science

This master’s thesis focuses on a design of injection mold which is used for manufacturing of a plastic holder of roof rack. The first part includes shape analysis of the holder and explains function of the product as well as specify essential requirements which must be met. The choice of the most suitable manufacturing technology is followed by theoretical part which deals with literature review of plastic materials, technology of injection molding and basics of injection mold designing. Practical part includes overall design of the mold for the holder of roof rack based on technological calculations. Practical part is followed by mold flow analysis simulation showing suitability of designed mold along with selection of suitable injection molding machine based on product construction design and technological process of manufacturing. The conclusion of master’s thesis includes an economical evaluation of proposed manufacturing technology.

This master thesis had been created at the instigation of Skoda Auto. a.s. tool design department, which designed a new concept of the diecast mold. For this new concept of construction mold was requested to describe its strain-stress behaviour. The main goal of this thesis was to run s-s analysis. According to results of s-s analysis the potentially risky location had been found and the recommendation of the design improvement had been made. The problem has been solved by Finite Element Method in software ANSYS Workbench. The output of the work is mainly used as a basis for the design of high-pressure casting molds of S. A. a.s.

The Master thesis deals with the possible production of the plastic unit with thread. As the most suitable material was chosen the polyformaldehyde (POM), its production label is Delrin 500P NC010 by Du Pont. The thesis consists of a part with the information about the technology of injection molding of plastics and a part where processing parameters for the production of the plastic unit are designed. Part of the solution was to create an assembly design of injection mold. Since the plastic unit with thread is very specificly shaped the form is handled as a slide mold. The mold is pieced together from normalized parts by the Hasco and DME company. The serie of 100 000 pieces would be delivered in 5 months. Because of the cost savings a solution of the cold-runner system was suggested. A suitable injection molding machine was chosen from the calculated values from Arburgfroms – Type 370s Allrounder 500-170.At the end of the thesis costs were evalueted for acquire per one piece of adapter.

Kontinuerligt försvårade och mer krävande energikrav utlyst från den Europeiska unionen ochsvenska myndigheter har lett till en förändring av hur konstruktionsdetaljer och lösningar somanvänds inom nyproduktionssektorn utformas. Förändringarna har skapat en osäkerhet ur enfuktsäkerhetssynpunkt. Uttökade krav och förbättrad energiprestanda låter som ett problemfrittideal att sträva efter, dock har det i många fall lett till oförutsägbara konsekvenser i olika delar avbyggnaden. Två av de byggnadskomponenter som påverkats har varit ytterväggar och kallvindarsom har varit utformade utefter nya energikrav i nyproducerade hus.Den största utmaningen med utformningen av nyare kallvindar har varit balansgången mellanhög energiprestanda genom ökad isoleringstjocklek och fuktsäkerhet. Ökad isoleringstjocklekkombinerat med minimerad värmeförlust från ventilationsaggregat, inomhus och skorstenar harlett till, i överlag, kallare vindutrymmen med ökad risk för kondensation av fukt på kallare ytor ijämförelse med äldre byggnader. En lösning på detta har varit inkluderingen av uteluftsventileringi utformningen av vinden. Detta har lett till en återkommande fråga angående den optimalaluftomsättningen som krävs för utökad fuktsäkerhet, och i vissa fall, om uteluftsventilering ensär nödvändig.En annan stor utmaning har varit att säkerhetsställa fuktsäkerheten i väggar som är isolerade ien högre grad. Det finns en potentiell risk för kondens i kalla, yttre ytor om isoleringen utökas.Utöver detta så existerar det en hel del lösningar som har fungerat i det förflutna men som lärleda till ökad risk för skada när det kombineras med nya utformade lösningar som uppfyllerenergikraven.Detta arbete har fördjupat sig i dessa två komponenter, ytterväggar och kallvindar, för atthitta kritiska designval som har en stor påverkan på fuktsäkerheten. Arbetet har skett medsimuleringsprogrammen IDA ICE och WUFI 6. Båda programmen har kombinerats för attuttnyttja deras styrkor i simuleringsprocessen.Resultatet visar att en låg luftomsättning är optimal. Ingen ventilering alls lär leda till ökadfukthalt och ökad luftomsättning lär leda till en betydligt högre risk för mögel på råsponten ivinden. Placeringen av ett litet isoleringslager ovanpå råsponten leder till en minskad risk förmögel.Ytterväggar med tjockare isolering är mer benägna att skadas i jämförelse med mindre isoleradeväggar. Dock är det visat att en uttökad isoleringstjocklek även kan vara till fördel för att minskamögelrisken om isoleringslagret som uttökas är det yttersta isoleringslagret. Ett annat krav är attdet yttersta lagret bör ha dränerande egenskaper, exempelvis mineralull. Beräkningarna har ävenpåvisat ett antal andra faktorer som påverkar fuktsäkerheten i dess helhet.

The primary objective of this study was to investigate mould growth resistance of different types of wood products which include the sheathing and framing within full scale wall assemblies. Secondary objectives were to investigate the difference in mould growth resistance between borate-treated and untreated wood products as well as provide information about mould growth under different temperature and humidity conditions for treated and untreated wood products. <br /><br /> The objective of the study is to better understand mould growth, and to examine the effects of varying high moisture conditions on wooden products and the mould growth which may result. More importantly this will be examined on full scale wall assemblies; to date mould growth studies have only been performed within a laboratory on small samples of materials. Moreover, this study recreates the conditions which evidently cause mould growth on full scale wall assemblies. Tests were performed within a climate chamber on three full scale wall assemblies. The original scope of this study included an examination of the sheathing and framing components within a full scale wall assembly, however this study will focus mainly on the sheathing. <br /><br /> Results of this study indicate that the relative humidity conditions needed for mould growth on wood are higher than originally believed (i. e. , significantly greater than 80%RH). During the first eight weeks of test number one the relative humidity at the surface of the sheathing was held constant at 95% and little mould growth was observed on the untreated sheathing (mould growth index of 3 or less); little or no mould growth on the treated sheathing (mould growth index of 1 or less). The second and third tests demonstrated that the presence of liquid water greatly accelerated the time to germinations, the amount of mould growth (up to a mould growth index of 6), and the rate of mould growth. All three tests clearly showed that borate-treatment reduced the amount of mould growth; however, the concentration of borate-treatment, and the types of materials treated, does affect the resistance of mould growth. Furthermore, there was some evidence to suggest Borate treatments of the plywood increased the time to germination significantly, from a few weeks to 16 weeks in this study, but once mould growth was initiated, the rate of mould growth was similar to that of the untreated plywood. Two mathematical models to determine mould growth were examined: Viitanen and WUFIBIO (Sedlbauer). Viitanen?s model predicted time to germination and rate of growth rate well for untreated plywood, and WUFIBIO predicted time to germination but not the growth rate. It was also found both models err on the side of caution in predicting mould growth. <br /><br /> Recommendations include improvements to the test method and producers, and for future work.