Conventional 2-level inverters have been quite popular in industry for drives applications. It used pulse width modulation techniques to generate a voltage waveform with high quality. For achieving this, it had to switch at high frequencies and also the switching is between 0 and Vdc. Also additional LC filters are required before feeding to a motor. 3-phase IM is the work horse of the industry. Several speed control techniques have been established namely the V/f control technique and for high performance, vector control is adopted. An electric drive system comprises of a rectifier, inverter, a motor and a load. each module is a topic by itself. This thesis work discusses the novel inverter topologies to overcome the demerits of a conventional 2-level inverter or even the basic multilevel topologies, for an electric drive. The word ‘multilevel’ itself signifies that inverter can generate more than two levels. The idea was first originated by Nabae, Takahashi and Akagi to bring an additional voltage level so that the waveform becomes a quasi square wave. This additional voltage level brought additional benefits in terms of reduced dv/dt and requirement of low switching frequency. But this was not without any cost. The inverter structure is slightly more complicated than a 2-level and also required more devices. But the advantage it gave was superior enough to such an extent that the above topology (popularly known as NPC) has become quite popular in industry. This topology was later modified to equalize the semiconductor losses among switches by replacing the clamping diodes with controllable switches and such topologies are popularly known as Active NPCs (ANPCs) because of the replacement of diodes with active switches. 3-level flying capacitors were then introduced where the additional voltage level is provided using charged capacitors. But this capacitor voltage has to be maintained at its nominal value during the inverter operation. An additional floating capacitor, which is an electrolytic capacitor is needed for this. Increasing the number of electrolytic capacitors reduces the reliability of the inverter drive since they are the weakest link in any inverters and its count has to be kept to the minimum. By using a H-bridge cell in each of the three phases, three voltage levels can be easily obtained.This is commonly known as Cascaded H-bridge (CHB) multilevel inverter. The above three topologies have been discussed with respect to generation of three pole voltage levels and these topologies are quite suited also. A higher number of voltage levels will reduce the switching frequency even lesser and also the dv/dt. On increasing the number of levels further and further, finally the inverter need not do any PWM switching and just generating the levels is sufficient enough for a good quality waveform and also low dv/dt. But when the above topologies are scaled for more than three voltage levels, all of them suffer serious drawbacks which is briefly discussed below. The diode clamped inverter (known as NPC if it is 3-level), when extended to more than three levels suffers from the neutral point balancing issue and also the count of clamping diodes increase drastically. FC inverters, when extended beyond 3-level, the number of electrolytic capacitors increases and also balancing of these capacitors to their nominal voltages becomes complicated. In the case of multilevel CHB, when extended beyond 3-level, the requirement of isolated DC sources also increases. To generate isolated supplies, phase shifting transformer and 8, 12 or 24 pulse diode rectifier is needed which increases the weight , size and cost of the drive. Therefore its application is limited. In this thesis, the aim is to develop a novel method to develop a multilevel inverter without the drawbacks faced by the basic multilevel topologies when scaled for higher number of voltage levels. This is done through stacking the basic or hybrid combination of these basic multilevel topologies through selector switches. This method is experimentally verified by stacking two 5-level inverters through a 2-level selector switch (whose switching losses can be minimized through soft cycle commutation). This will generate nine levels.Generating 9-levels through scaling the basic topologies is disadvantageous, the comparison table is provided in the thesis. This is true for any higher voltage level generation. Each of the above 5-level inverter is developed through cascading an FC with a capacitor fed H-bridge. The device count can be reduced by making the FC-CHB module common to the selector switches by shifting the selector switches between the DC link and the common FC-CHB module. Doing so, reduces the modular feature of the drive but the device count can be reduced. The FFT plot at different frequencies of operation and the switching losses of the different modules-FC, CHB and the selector switches are also plotted for different frequencies of operation. The next step is to check whether this method can be extended to any number of stackings for generation of more voltage levels. For this, a 49-level inverter is developed in laboratory by stacking three 17-level inverters. Each of the 17-level inverter is developed by cascading an FC with three CHBs. When there are 49 levels in the pole voltage waveform, there is no need to do any regular PWM since the output waveform will be very close to a sine wave even without any PWM switching. The technique used is commonly known in literature as Nearest Level Control (NLC). This method of stacking and cascading has the advantage that the FC and the CHB modules now are of very low voltages and the switching losses can be reduced. The switching losses of the different modules are calculated and plotted for different operating frequencies in the thesis. To reduce the voltages of the modules further, a 6-phase machine has been reconfigured as a 3-phase machine, the advantage being that now the DC link voltage requirement is half of that needed earlier for the same power. This further reduces voltages of the modules by half and this allows the switches to be replaced with MOSFETs, improving the efficiency of the drive. This topology is also experimentally verified for both steady state and transient conditions. So far the research focussed on a 3-phase IM fed through a stacked MLI. It can be observed that a stacked MLI needs as many DC sources as the number of stackings. A 6-phase machine apart from reduced DC link voltage requirement, has other advantages of better fault tolerant capability and better space harmonics. They are serious contenders for applications like ship propulsion, locomotive traction, electric vehicles, more electric aircraft and other high power industrial applications. Using the unique property of a 6-phase machine that its opposite windings always draw equal and opposite current, the neutral point (NP) (formed as a result of stacking two MLIs) voltage can be balanced. It was observed that the net mid point current drawn from the mid point can be made zero in a switching interval. It was later observed that with minimal changes, the mid point current drawn from the NP can be made instantaneously zero and the NP voltage deviation is completely arrested and the topology needs only very low capacity series connected capacitors energized from a single DC link. This topology is also experimentally verified using the stacked 9-level inverter topology discussed above but now for 6-phase application and experimental results are provided in the thesis. Single DC link enables direct back to back conversion and power can be fed back to the mains at any desired power factor. All the experimental verification is done on a DSP (TMS320F28335) and FPGA (Spartan 3 XCS3200) platform. An IM is run using V/f control scheme and the above inverter topologies are used to drive the motor. The IGBTs used are SKM75GB123D for the stacked 9-level inverter in the 3-phase and 6-phase experiments. For the 49-level inverter experiment, MOSFETs-IRF260N were used. Both steady state and transient results ensure that the proposed inverter topologies are suitable for high power applications.

Use of multilevel inverters are inevitable in medium and high voltage drives. This is due to the fact that the multilevel inverters can produce voltages in smaller steps which will reduce the harmonic content and result in more sinusoidal voltages and currents as compared to voltages and currents from two-level inverters. Due to the device limitations, use of two-level inverters is not possible in medium and high voltage drive applications. Though multiple devices can be connected both in series and parallel to achieve two-level operation, the output voltages still suffer from high harmonic content. Multilevel inverters have multiple DC voltage levels with switches that enable one of the voltage steps to be applied to the load. Due to decrease in step size during each switching instant, output voltages and currents of the multilevel inverters have considerably less harmonic content. As the number of levels increase, the switching step reduces thereby the harmonic content also reduces drastically. Due to their advantages, multilevel inverters have gained lot of acceptance in the industry even at lower voltages. The three main configurations that have gained popularity are the neutral point clamped converter, the flying capacitor converter and the cascaded H-bridge converter. Each converter has its own set of advantages and disadvantages. Based on the requirements of various applications, it is possible to fabricate hybrid multilevel topologies that are combinations of the three basic topologies. Researchers around the world have proposed several such converters for diverse applications so as to suit particular requirements like modularity, ease of control, improved reliability, fault tolerant capability etc. The present thesis explores multilevel converters with single DC link to be used for motor drive and grid connected applications. A novel five-level inverter topology formed by cascading a floating capacitor H-bridge module to a regular three-level flying capacitor inverter has been explored in chapter 2. The three-level flying capacitor inverter can generate pole voltages of 0, VDC /2 and VDC . By cascading it with another floating capacitor H-bridge of voltage magnitude VDC /4, pole voltages of 0, VDC /4, VDC/2, 3VDC /4 and VDC . Each of these pole voltage levels can have one or more switching combinations. However each switching combination has a unique effect on the state of the two capacitor voltages. By switching through redundant switching combinations for the same pole voltage, the two capacitors present in each phase can be balanced. The proposed topology also has an advantage that if one of the devices in the H-bridge fails, the topology can still be operated as a regular three-level flying capacitor inverter that can supply full load at rated power by bypassing the faulty H-bridge. This fault tolerant operation of the converter will enable it to be used in applications like traction and marine drives where high reliability is needed. The proposed converter needs a single DC link. All the required voltage levels can be generated from the single DC link. This enables back to back grid connected operation possible where multiple converters can interact with a single DC link. Various pole voltage switching combination and its effect on individual capacitor has been studied. A control algorithm to balance the capacitor voltages by switching through multiple redundancies for the same pole voltage has been developed. The proposed configuration has been implemented in hardware using IGBT H-bridge modules and the control circuitry is realized using DSP and FPGA. The performance of the drive is verified for various frequencies and modulation indices during steady state by running a three phase induction motor at no load. The stability of the drive during transients has been studied by accelerating the machine suddenly at no load and analyzing the performance of the drive. The capacitor voltages are made to deviate from their intended values and the capacitor balancing algorithm has been verified for its ability to bring the capacitor voltages back to their intended values. The experimental results have been presented and discussed in detail in the chapter 2. In the third chapter a common-mode voltage eliminated three-level inverter using a single DC link has been proposed. The power schematic is similar to the one presented in chapter 2. In this chapter the space vector polygon formed by the three phases of the proposed topology has been presented. The common-mode voltage generated by different pole voltage combinations for same space vector location and the redundant switching state combinations has been studied. The pole voltage combinations with zero common mode voltage have been studied. The switching state redundancies for the the pole voltage have been studied. The space vector polygon formed with the pole voltage combinations has been analyzed. A drive is made with the proposed common-mode voltage eliminated inverter. The performance of the drive is tested for various modulation indices and frequencies by running a three phase squirrel cage induction motor at no load. The transient performance is verified by accelerating the motor suddenly and checking the common-mode voltage along with the capacitor voltages. The results have been presented and discussed in detail in chapter 3. This converter has advantages like use of single DC supply, ability to operate as a regular three level converter in case of failure of one of the H-bridges. The work presented in fourth chapter proposes a novel three phase 17-level inverter configuration which utilizes a single DC supply. The rest of voltages are generated using three floating capacitor H-bridges. The redundant switching combinations for generating various pole voltages and their effect on the capacitors have been studied and suitable capacitor balancing algorithm has been developed. The proposed topology has been realized in hardware and the performance of the drive during steady state has been studied by running an induction motor at various modulation indices and frequencies. The transient response of the drive has been observed by accelerating the motor suddenly under no load. The results have been presented in detail in chapter four. This configuration also needs a single DC link. The advantages of this configuration is in case of failure of any devices in the H-bridge, the drive can be operated at reduced number of levels while supplying full load current. This feature helps the drive to be used in fault tolerant applications like marine and traction drives where reliability of the drive is of prime importance. All the topologies that have been presented in the previous chapters have mentioned about the usage of the proposed genre of topologies use single DC link and hence will enable back to back grid tied inverter connection. In the fifth chapter this has has been verified experimentally. The three phase squirrel cage induction motor is driven by using the seventeen-level inverter drive proposed in chapter four. A five-level active front-end is realized by the converter topology proposed in chapter two. The converter is run and the performance of the drive is studied at various modulation indices and speeds of the motor. Various aspects like re-generation operation, acceleration and other aspects of the drive have been studied experimentally and the results are presented in detail. For experimental setup, Semikron SKM75GB12T4 IGBT modules have been used to realize the power topology. These IGBTs are driven by M56972L drivers. The control circuit is realized using TMS320F2812 DSP along with Xilinx Spartan 3 FPGA (XC3S200) has been used. The voltages and currents are sensed using LEM LV-20P and LA 55-P hall effect based sensors.