Organic/inorganic materials have a high potential to enable major advances in membrane performance. It has previously been impossible to develop polymeric systems with adequate transport properties for xylene purification. Zeolite membranes have been created with the appropriate selectivities; however low productivity, low mechanical durability, and high capital costs have kept these materials from being utilized. So-called mixed matrix hybrid organic/inorganic membranes combine the mechanical durability and cost effectiveness of polymeric membranes with the enhanced performance of zeolitic structures. This project will focus on investigating polymeric and molecular sieve materials for mixed matrix membrane use in xylene isomer separation as a model system. Torlon polyamide-imide has unique properties that should be potentially useful in a mixed matrix composite. Silicalite will be investigated as the dispersed phased given its proven applicability with xylene isomers. The overarching goal is to establish an approach for creation of mixed matrix materials that can be broadly applied to challenging organic separations. This project has three specific goals: (1) characterization of Torlons inherent properties, processing ability, and important transport potential, (2) characterization of zeolite matching properties and the effect of interfacial engineering on these properties, and (3) development of appropriate approaches to combine the sieve and polymer to obtain a hybrid material with properties that match theoretically predicted separation property enhancements relative to the neat polymer. High temperature pervaporation will be used to evaluate material transport properties, as this experimental setup closely mimics the high activity vapor streams found in many industrial xylene processes. The results of this research will be used to develop a protocol for development of future mixed matrix membranes that may be applied to a variety of organic liquid systems.

The objective of this study was to characterize non-wetting fluid in multi-phase systems comprising a range of fluid and porous medium properties. Synchrotron X-ray microtomography was used to obtain high-resolution, three-dimensional images of fluids in natural porous media. Images were processed to obtain quantitative measurements of fluid distribution, morphology, and interfacial area. Column-flooding experiments were conducted with four enhanced-solubilization (ES) solutions to examine their impact on entrapped organic liquid. Mobilization caused a change in organic-liquid morphology and distribution for most experiments. The effect of ES-solution flooding on fluid-fluid interfacial area was similar to that of water flooding. Organic-liquid mobilization was observed at total trapping numbers that were smaller than expected. This was attributed to pore-scale mobilization of blobs that were re-trapped prior to being eluted from the column. Pore-scale mobilization was also observed during water-flooding experiments for which trapping numbers varied over several orders of magnitude. Water-flooding and surfactant-flooding experiments were compared to investigate the impact of interfacial tension, viscosity, and fluid velocity on entrapped organic liquid. For similar total trapping numbers, flooding at larger velocities appeared to have a greater effect on the distribution of non-wetting blobs than lowering interfacial tension or increasing the viscosity of the wetting fluid. The fluid-normalized interfacial area was generally independent of the total trapping number. Finally, the impact of fluid type on the interfacial area between different pairs of non-wetting fluids was investigated during drainage and imbibition in four natural porous media. Interfacial areas were similar among all fluid pairs for a given porous medium. They were also similar for drainage and imbibition conditions. The maximum specific interfacial area (A(m)) was determined to quantify the magnitude of interfacial area associated with a given porous medium. The value of A(m) was larger for the media with smaller median grain diameters. Therefore, physical properties of the porous medium appear to have a greater influence on the magnitude of specific total interfacial area for a given saturation than fluid properties or wetting-phase history.

Pevaporation is a method for separating volatile components from liquid mixtures at ambient temperatures. The paint processing industry uses Hansen solubility parameters (HSP) to indicate polymer solubility. The potential of this method to predict solvent-polymer affinity was investigated for screening potential membrane materials for the pervaporation of a model solution containing linalool and linalyl acetate (major components of lavender essential oil), in ethanol. Published HSP values were collated for various polymers, and statistically analysed to determine variations in HSP values for polymer species. An investigation of published research into pervaporation of organic/organic binary solutions separated by homogeneous membranes indicated that the solvent whose HSP value was closest to that of the polymer would preferentially permeate. This relationship did not always hold for halogenated solvents or aqueous/organic solutions. Conflicting literature regarding the relationship between solvent uptake by polymers and HSP relative energy differences was resolved using a logarithmic relationship between these two parameters. The following membranes were selected, using their HSP to indicate their potential to interact with lavender oil components: Polyamide (PA: 26.9 micro;m), Polycarbonate (PC: 20.5 micro;m), Poly(ether imide) (PEI: 29.2 micro;m), Poly(ether sulphone) (PES: 27.6 micro;m), Polyethylene (HDPE: 10 micro;m, LDPE: 13-30 micro;m), Polyimide (PI: 30.0 micro;m), Poly(methyl methacrylate) (PMMA: 50 micro;m), Polypropylene (PP: 15.9 micro;m), and Poly(tetrafluoro ethylene) (PTFE: 26.7 micro;m). The HSP (dispersive, polar hydrogen bonding components) for each membrane were calculated using the mean value obtained from swelling experiments, group contribution (calculated using Hoftyzer-Van Krevelen, Hoy and Beerbower methods), refractive indices (dispersive component), dielectric constants (polar component), and published HSP values. Pervaporation experiments investigated the effect of membrane thickness, process temperature, permeate pressure, impinging jet heights, feed flow rates and concentrations, and pre-soaking the membrane; on flow rate and selectivity in a polyethylene membrane. Membrane thickness was the dominant factor in membrane selectivity; the thinnest membranes (11.3-14.8 micro;m) had much poorer selectivity than membranes gt;24.7 micro;m. Temperatures between 22-34ordm;C, permeate pressure lt;10 kPa, impinging jet heights between 0.36-3.36 mm, feed flow rates between 541-1328 mL/min and concentrations between 1.78-6.01 % v/v of linalool and linalyl acetate in ethanol did not significantly affect selectivity. Flow rates increased with operating temperature, permeate pressure, and impinging jet heights. However, feed flow rate and concentration had no effect on membrane flux rate. Pre-soaking the membrane reduced the time to reach steady-state. Selected membranes were further investigated under standard operating conditions (permeate temperature 30ordm;C, permeate pressure lt;10 kPa, impinging jet height 1.36 mm, feed flow rate 804 mL/min and feed concentration of 5% v/v of linalool and linalyl acetate in ethanol). PMMA completely disintegrated in feed solution, and PC was too brittle to make an effective homogeneous membrane. PA, PC, PEI and PTFE had the highest efficiency (selectivity x flow rate) in their homogeneous form. However, PEI, PI and PTFE had the greatest selectivity, thus further trials should be done to improve stability and flow rates through these membranes. Pervaporation selectivity did not always follow trends predicted by HSP. Although polymers such as PA, PEI, PES, and PI preferentially permeated linalool as predicted, PC, PP and PTFE did not preferentially permeate linalyl acetate. This may have been due to the difference in size and diffusivity of these molecules (linalyl acetate, the larger molecule, did not follow the sorption selectivity predictions), or reliability of literature HSP values and those calculated by group contribution. This research shows that HSP is a good screening method for pervaporation membranes, especially where the molecules being separated are of comparable size. Polymers that have HSP close to the desired component and not to other components tend to have the best selectivity and flux characteristics. However, diffusion is an important factor, and is not completely accounted for by HSP. Recommendations for further research include: carrying out pervaporation analyses of selected polymers using pure lavender essential oil; modifying polymers to form asymmetric or composite membranes with improved permeation characteristics; and potential use of thin channel inverse gas chromatography to determine a more accurate HSP which includes diffusivity.