The objective of this study is to shed more light on the electrochemical interface of HTPEM fuel cell. More specifically, to understand and improve the electrochemical interface of both the anodic and cathodic electrode in HTPEM fuel cells, as well as optimize the catalyst layer structure for operation under various challenging conditions. For that reason the effect of the PA amount in the catalyst layer and the effect of the catalyst’s substrate on the fuel cell’s performance were investigated. Initially the poisoning effect of PA on the anodic electrode was investigated. The PA amount was altered in the anodic catalyst layer and its effect on the ECSA and the anode’s performance were evaluated. It was observed that the reversible performance loss of the anodic electrode was a function of the PA amount in the catalyst layer. More specifically, under low PA loading (<3 gPA/gPt) on the anodic electrode, < 10% of the Pt active surface is electrochemically active under fuel cell operating conditions. This was attributed to the blockage of the Pt surface by pyrophosphoric acid or poly-phosphates, H2 reduced polyphosphoric acid species and the shrinkage of the interface due to the displacement of the H3PO4 by the adsorbed H2 species. High PA loadings reduced the poisoning effect of these reduced PA species ( >3 gPA/gPt). It was found that the controlled and increased PA content within the catalytic layer can result even up to the tenfold decrease in the Pt loading when the anode operates under H2 rich conditions. In order to increase the fuel cell performance and increase the three phase boundary, a newly synthesized electrocatalyst was evaluated, and compared to the commercial 30wt%Pt/C. The new catalyst is based on pyridine functionalized carbon nanotubes ,30wt%Pt/oxMWCNT-Py. Pyridine groups are known to interact with PA and thus it is expected to increase the TPB and lower the Pt loading. CL employing the new catalyst were formulated and tested at the anodes. It was found that the presence of pyridine groups homogeneously distributed PA in the catalyst layer, resulting in high ECSA values, 40m2/gPt. As a result the MEA employing 30wt% Pt oxMWCNT-Py showed the same performance as the 30%Pt/C (having 1.3mgPt/cm2), for Pt loading loadings as low as 0.2mgPt/cm2. The performance of the anodic electrode was also found to be largely depended on the PA amount imbedded in the CL, when low Pt loading were used. The latter was an effect of the shrinkage of the ECSA as a result of the formation of PA poisoning species, as also mentioned in the previous paragraph. Since 30wt% Pt/oxMWCNT-Py exhibited very promising results and high ECSA values, its performance under harsh synthetic reformate gas was also evaluated. The synthetic reformate gas that was used comprised of 50.7kPa of H2, 2 kPa of CO and 33.5kPa of H2O balanced with Ar. It was found that the 30wt%Pt/oxMWCNT-Py electrocatalyst are ideal candidates for operation under those harsh reformates conditions, as they exhibited smaller voltage losses and higher stability under these conditions. The interaction of pyridine groups with phosphoric acid not only promotes its uniform distribution on the CL but also stabilizes the EI under high partial pressure of water. Additionally, the use of pyridine functionalized MWCNT based electrocatalyst gives the opportunity of lowering the Pt loading in the electrodes without sacrificing the overall cell’s performance under reformate conditions. The observed voltage loss under synthetic reformate gas rich in CO and steam was found to be a multi-step process and a function of the hydrophobicity of catalyst substrate, the PA loading in the CL as well as the water and CO molar fraction in the reformate gas. In order to optimize the cathodic catalyst layer, CL were formulated using the newly synthesized electrocatalyst (30wt%Pt/oxMWCNT-Py) and compared to the commercial 30wt%Pt/C. A full parametric analysis with respect to catalyst type, PA loading and Pt loading was conducted. It was found that the presence of pyridine groups homogeneously distributes PA in the catalyst layer minimizing the blockage of the pores of the catalyst layer and increase the three phase boundary. As a result the MEA employing 30wt% Pt oxMWCNT-Py showed the same performance as the 30%Pt/C for half the Pt loading. Despite the hard operating conditions the Pt particles attached to the ox.MWCNT-Py substrate exhibit the same stability as the commercial catalyst and the pyridine groups were found to be stable, at least for short term operation at the cathodic and anodic electrode. Also optimization of the ECSA evaluation procedure at the cathodic electrode, using CO as a probe molecule, without damaging the Pt distribution was found. It is clear that the use of this newly synthesized electrocatalyts 30wt%Pt/oxMWCNT-Py , at both electrodes, has major advantages as it increase the catalyst utilization and there is no need to use a polymer-binder inside the catalytic layer. Thus avoiding problems of inhomogeneous binder distribution and/or electronic insulation of catalyst nanoparticles. Using 30wt%Pt/oxMWCNT-Py electrocatalyst opens the possibility of significant reduction of the amount of Pt on both electrodes, under various operation conditions, without sacrificing the performance and stability of the fuel cell. / Στο πλαίσιο της παρούσας διδακτορικής διατριβής έγινε σύνθεση ενός νέου βελτιωμένου ηλεκτροκαταλύτη Pt για χρήση σε κελιά καυσίμου πολυμερικής μεμβράνης υψηλών θερμοκρασιών (HTPEM), με σκοπό την αύξηση της ηλεκτροχημικά ενεργού επιφάνειας τόσο του ανοδικού όσο του καθοδικού ηλεκτροδίου. Ο καταλύτης αυτός αποτελείται από 30 % κ.β. Pt σε φορέα τροποποιημένους πολυ-φλοιϊκούς νανοσωλήνες άνθρακα (MWCNT). Οι νανοσωλήνες άνθρακα τροποποιήθηκαν σταδιακά, σε ένα πρώτο βήμα με ομάδες οξυγόνου (ox.MWCNT) και στη συνέχεια με ομάδες πυριδίνης (ox.MWCNT-Py) που προσαρτήθηκαν μέσω ομοιοπολικών δεσμών στο εξωτερικό τοίχωμά τους, ώστε να επιτευχθεί ομοιόμορφη κατανομή τους στο καταλυτικό στρώμα. Επειδή οι ομάδες πυριδίνης (Py) δεσμεύουν το φωσφορικό οξύ, το οποίο χρησιμοποιείται ως ιοντικός αγωγός, δημιουργείται ένας ιοντικά αγώγιμος δρόμος κατά μήκος του καταλυτικού στρώματος, με συνακόλουθη αύξηση της ηλεκτροχημικά ενεργού επιφάνειας, η οποία επέτρεψε τη σημαντική μείωση της ποσότητας Pt στα ηλεκτρόδια, χωρίς μείωση της απόδοσης και σταθερότητας του κελιού καυσίμου. Πλεονέκτημα αυτής της προσέγγισης για αύξηση της απόδοσης του ηλεκτροκαταλύτη Pt είναι το ότι αποφεύγεται η χρήση ενός ιονομερούς στο εσωτερικό του καταλυτικού στρώματος και τα προβλήματα που σχετίζονται με την ανομοιογενή κατανομή του. Εξετάστηκαν επίσης η επίδραση στην απόδοση του ανοδικού ηλεκτροδίου της παρουσίας CO και υψηλής μερικής πίεσης υδρατμού στην τροφοδοσία της ανόδου, στη περίπτωση χρήσης αερίου αναμόρφωσης ως καυσίμου. Για διερεύνηση του μηχανισμού ανάπτυξης υπέρτασης (ενεργειακής απώλειας σε όρους δυναμικού) στη περίπτωση αυτή και βελτιστοποίηση της λειτουργίας του κελιού καυσίμου, παρασκευάστηκαν ηλεκτρόδια με χρήση τριών διαφορετικών καταλυτών Pt, συγκεκριμένα των καταλυτών 30% κ.β. Pt/C, 30% κ.β. /oxMWCNT και 30wt%Pt/oxMWCNT-Py. Τα ηλεκτρόδια αυτά διέφεραν επίσης όσον αφορά στη ποσότητα καταλύτη ανά μονάδα επιφάνειας ηλεκτροδίου και στη ποσότητα φωσφορικού οξέος (PA) στο καταλυτικό στρώμα ανά μονάδα μάζας Pt (0.5 gPA/gPt και 2 gPA/gPt). Η ανάπτυξη υπέρτασης στις αναφερθείσες συνθήκες λειτουργίας αποδόθηκε σε ένα μηχανισμό πολλών σταδίων, ο οποίος βασίζεται στη μείωση της ηλεκτροχημικά ενεργού επιφάνειας λόγω της εκτόπισης του φωσφορικού οξέος από την ηλεκτροχημική διεπιφάνεια. Παρότι το φωσφορικό οξύ αποτελεί ιδανικό αγωγό ιόντων για τα κελιά καυσίμου υψηλών θερμοκρασιών τύπου PEM, παρουσιάζει διάφορους περιορισμούς, όπως το φαινόμενο δηλητηρίασης του ανοδικού ηλεκτροδίου εξαιτίας του, το οποίο επίσης μελετήθηκε στη διατριβή αυτή. Διαπιστώθηκε ότι η αναστρέψιμη απώλεια της απόδοσης του ανοδικού ηλεκτροδίου ήταν συνάρτηση της ποσότητας του H3PO4 στο καταλυτικό στρώμα.

No description available.

Thesis (M.S.)--University of Missouri-Columbia, 2007. / The entire dissertation/thesis text is included in the research.pdf file; the official abstract appears in the short.pdf file (which also appears in the research.pdf); a non-technical general description, or public abstract, appears in the public.pdf file. Title from title screen of research.pdf file (viewed on November 6, 2007) Includes bibliographical references.

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abstract: This thesis studies three different types of anhydrous proton conducting electrolytes for use in fuel cells. The proton energy level scheme is used to make the first electrolyte which is a rubbery polymer in which the conductivity reaches values typical of activated Nafion, even though it is completely anhydrous. The protons are introduced into a cross-linked polyphospazene rubber by the superacid HOTf, which is absorbed by partial protonation of the backbone nitrogens. The decoupling of conductivity from segmental relaxation times assessed by comparison with conductivity relaxation times amounts to some 10 orders of magnitude, but it cannot be concluded whether it is purely protonic or due equally to a mobile OTf- or H(OTf)2-; component. The second electrolyte is built on the success of phosphoric acid as a fuel cell electrolyte, by designing a variant of the molecular acid that has increased temperature range without sacrifice of high temperature conductivity or open circuit voltage. The success is achieved by introduction of a hybrid component, based on silicon coordination of phosphate groups, which prevents decomposition or water loss to 250ºC, while enhancing free proton motion. Conductivity studies are reported to 285ºC and full H2/O2 cell polarization curves to 226ºC. The current efficiency reported here (current density per unit of fuel supplied per sec) is the highest on record. A power density of 184 (mW.cm-2) is achieved at 226ºC with hydrogen flow rate of 4.1 ml/minute. The third electrolyte is a novel type of ionic liquids which is made by addition of a super strong Brønsted acid to a super weak Brønsted base. Here it is shown that by allowing the proton of transient HAlCl4, to relocate on a very weak base that is also stable to superacids, we can create an anhydrous ionic liquid, itself a superacid, in which the proton is so loosely bound that at least 50% of the electrical conductivity is due to the motion of free protons. The protic ionic liquids (PILs) described, pentafluoropyridinium tetrachloroaluminate and 5-chloro-2,4,6-trifluoropyrimidinium tetrachloroaluminate, might be the forerunner of a class of materials in which the proton plasma state can be approached. / Dissertation/Thesis / Ph.D. Chemistry 2013

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Cette thèse avait pour objectif de développer de nouveaux systèmes d’extraction liquide-liquide compatibles avec le procédé Prayon pour la purification de l’acide phosphorique produit par voie humide. Une étude bibliographique complète des solvants d’extraction étudiés dans la littérature pour l’extraction liquide-liquide de l’acide phosphorique nous a permis d’identifier des candidats potentiellement intéressants. Une étude approfondie des propriétés d’extraction de ces systèmes et de leur sélectivité vis-à-vis des espèces métalliques nous a finalement permis de nous focaliser par la suite sur trois solvants d’extraction : le dibutyl éther (DBE), le diisobutyl carbinol (DiBC) dilué dans le diisopropyl éther (DiPE) et la Fentamine T0810 (ATS) dilué dans le DiPE. La formulation de ces mélanges a ensuite été optimisée en veillant à étudier le comportement de ces systèmes à chaque étape du procédé d’extraction liquide-liquide, c’est à dire l’extraction, la désextraction et le lavage. Cette étude a également permis de fixer les conditions opératoires optimales, notamment le rapport des volumes des phases. Au cours de cette étude, des phénomènes complexes de transitions de phases réversibles de la phase organique de monophasique vers biphasique (formation de troisième phase) et biphasique vers monophasique (retour à une phase organique unique) ont été mis en évidences expérimentalement. Pour finir, un modèle physicochimique d’extraction fondé sur des bilans de masse a été développé. Ce modèle s’avère très utile pour décrire l’extraction de l’acide phosphorique et de l’eau et la variation des volumes des phases au cours de l’extraction. / This PhD thesis was focused on the development of new extraction systems to purify phosphoric acid from wet phosphoric acid (WPA). The new system should be respectful of the current Prayon’s process flowsheet designed for the use of the mixture tri-n-butyl phosphate(TBP) and diisopropyl ether (DiPE) as extraction solvent. Firstly, extractants exhibiting different structures and functional groups were screened in order to assess their efficiency and selectivity towards phosphoric acid. Three new promising extraction systems were identified: diisobutyl ether (DBE), diisocarbinol (DiBC) in DiPE, and Fentamine T0810 (ATS) in DiPE. Secondly, our effort was directed to the comprehension of the physico-chemical phenomena involved in the extraction of phosphoric acid by the mixture TBP/DiPE at first, and enriched to describe the other systems studied later. Finally, a simulation model describing the solvent extraction of phosphoric acid by the solvent currently employed by Prayon is presented. This model accounts for the significant volume variation during the extraction of phosphoric acid and allows performing optimizations of extraction parameters even at very high phosphoric acid concentrations (6-14M).

Fedmis Pty (Ltd) situated in Palaborwa, South Africa produces phosphoric acid using the wet process production process. For this study, two main areas of concern in the wet process phosphoric acid production were investigated. The first area is the formation of sludge in the system due to impurities that reduces the grade of the acid produced, thereby lowering the selling price. The second area is the crystallisation of the gypsum that influences filtration and thereby affects plant productivity. These two aspects were investigated separately as they occur in different steps of the production process at different acid concentrations. A major component of the acid sludge is known as x-compound, ((Fe,Al)3KH)14 (PO4)8.4H2O). The purpose of the investigation of x-compound is to determine what effects different ionic impurities have on its precipitation and to determine if these effects could be used to decrease the amount of sludge formation. Due to the complexity of the system and the wide variety of impurities only the major impurities were considered in this study. These impurities included potassium (K+), sodium (Na+), magnesium (Mg2+), aluminium (Al3+) and iron (Fe3+). For all the experiments investigating the effect of impurities, analytical reagents were used on laboratory scale. For the silica experiments, commercially available samples were used. For the experiments investigating the impurity effects on the precipitation of x-compound it was found that: <ul> <li> Agitation increases x-compound precipitation and can be used commercially to increase the precipitation rate to a point where sludge can be removed before transportation.</li> <li> Adding x-compound seeding crystals or magnesium ions also increases precipitation.</li> <li> Adding gypsum, sodium, hexafluorosilicates or fluorosilic acid reduces the precipitation, with sodium ions producing the lowest yield. This reduction is however not sufficient to be used commercially.</li> </ul> From the Raman study it became clear why x-compound precipitation is such a slow process. E At low acid concentrations, more H2PO4 - ions are present that form a complex with iron and aluminium. E As the acid concentration increases the concentration of H2PO4- ions decrease as the degree of dissociation of phosphoric acid decreases. The ferric- H2PO4- and aluminium- H2PO4- complexes become less stable and ultimately precipitation of the x-compound is favoured above solvation. E Addition of potassium impurities to the solutions had no visible effect on the Raman spectra and is suspected not to form a complex with the acid. From the silica sources investigated namely Dicalite, Serina Kaolin, Foskor silica and Aerosil 200 it can be concluded that none of the sources will be useful for the removal of potassium through formation of potassium hexafluorosilicates. For the determination of the concentration of impurities present in the production of phosphoric acid, the Fedmis monitoring program was initiated. It included the monitoring of Foskor rock analyses on a daily basis, and the monitoring of the 27%, 39% and 54% P2O5 phosphoric acid and precipitate, from these acid solutions on a weekly basis. From the investigation of the effect of these impurities on the solubility of potassium hexafluorosilicates, it was found that magnesium causes K2SiF6 to be the most soluble and fluoride the least. Unfortunately, the impurities did not help to reduce the potassium concentrations in the acid to below the required amount for sludge formation. For the calcium sulphate dihydrate surfactant experiments, the purpose of the investigation was to determine whether higher crystallisation qualities could be obtained to improve plant productivity. The investigation was limited to using surfactants with sulphate or phosphate functionalities and experiments were done on laboratory scale using analytical reagents. Atphos E3205, Atpol E3202 and Atpol E1231 are polyethoxylated alkyl phenol phosphate esters that had no visible effect on the crystal structure of the precipitated gypsum, but differences in the crystal sizes were observed. Smaller crystal structures with relatively equal masses compared to reference experiments are an indication of a growth inhibitor and a nucleation promoter as seen with Atphos E3205 and Atpol E3202. Increased crystal sizes were obtained using Atpol E1231. The use of Calsoline Oil caused a wider crystal size distribution in the precipitated crystals as thin and broad crystals with approximately the same length are found. The crystal mass obtained is also approximately the same as that of the reference experiment. Thus, it can be concluded that the surfactant affects the growth of the crystals and not the nucleation. Arlatone 1489, calcium gluconate monohydrate, Dowfax Hydrotrope and Tamol NN 8906 had no visible effect on the structure or size of the precipitated gypsum crystals. With the use of Nansa SS30, drastic effects were seen on the crystallisation of the calcium sulphate as small hexagonal rods were found. With an increase in surfactant concentration, there is a clear decrease in the mass of crystals obtained as well as crystal size. An increase in the crystal size distribution and a decrease in crystal size reduced the filtration rate dramatically. Experiments carried out for 24 hours exhibited the same trends where there is a decrease in yield with an increase in surfactant concentration. Higher yields were however obtained proving that mass transfer barriers were overcome. The results from these experiments again indicate that the surfactant affects crystal growth and nucleation. With the use of Dowfax 3B2 there is definite reduction in yield with an increase in surfactant concentration reaching a minimum at approximately 70% yield. Due to the presence of large amounts of smaller crystals and the almost constant yield obtained compared to the reference experiment, it can be concluded that this surfactant is a growth and not a nucleation inhibitor. As with Nansa SS30, experiments where Empicol LZ/D was used show a continuous decrease in the yield obtained with an increase in the surfactant concentration. At higher concentration of Empicol LZ/D, it seems as if this surfactant changed from a growth promoter to a growth inhibitor because although broad longer crystals are present, there are now also much smaller crystals formed. The crystal size distribution also broadens considerably. Overall, very high yields were obtained using Empimin KSN70 and the observed crystal size distributions were very narrow. The only difference was that the crystals appeared to be more porous or fibrous compared to the reference experiment. It is recommended that the experiments showing promise as crystal habit modifiers like Nansa SS30 and Empicol LZ/D be investigated in more detail as well as combinations of surfactants. Both the areas of concern in the process were investigated successfully. For the sludge formation problem, it is now clear what effects the precipitation of x-compound as well as what affect the impurities and operating conditions have. For the crystallisation of gypsum using surfactants, it was proven that surfactants could be used to affect crystal growth, shape and distribution and in this way influence filtration. / Dissertation (MSc(Chemical Engineering))--University of Pretoria, 2005. / Chemical Engineering / unrestricted

Brewery effluent that had undergone treatment in an anaerobic digester (AD) was used as an alternative water and nutrient source for hydroponic crop production. Brewery effluent was demonstrated to contain sufficient nutrients to support the growth, flowering and fruiting of Lycopersicum escolentum "Moneymaker" tomato crops. The adjustment of the effluent pH with phosphoric acid to between pH 6.0 and 6.5 increased the development of the crops by around 100% compared to crops grown in unaltered effluent. The pH adjusted effluent-grown plants grew to a mean height of 831.4 ± 21.1 mm and a dry biomass weight of 42.34 ± 2.76 g compared to the unaltered pH effluent plants which grew to a height of 410.6 ± 20.5 mm and a weight of 7.65 ± 0.68 g after 49 days. Effluent treatment in high-rate algal ponds (HRAP) was determined to have no positive effect on the nutritional potential of the effluent for Moneymaker production. The effluent-grown plants did not perform as well as plants grown in inorganic-fertilizer and municipal water. Plants grown in effluent grew taller but did not produce significantly more fruit when phosphoric acid (height: 1573.3 ± 50.4 mm, 19.4 ± 1.4 fruit per plant) was compared to nitric acid (height: 1254.1 ± 25.4 mm, 15.6 ± 1.5 fruit per plant) as the pH adjustment over 72 days. Direct and secondary plant stresses from effluent alkalinity, ammonium nutrition, nitrogen limitation, sodium concentrations and heat stress among other factors were probably confounding variables in these trials and require further investigation. Considering the raw effluent composition and manipulating the AD operation is a potential opportunity to improve overall AD performance, reduce chemical inputs in the effluent treatment process, reduce the final effluent alkalinity, and increase available nitrogen content in the final effluent. The anaerobic digester discharging >1000 m³ of nutrient enriched effluent every day is a resource with considerable potential. The benefits of developing this resource can contribute to cost-reduction at the brewery, more efficient water, nutrient and energy management at the brewery, and offer opportunities for job creation and potentially benefit local food security.

Please read the abstract in the front part of this document / Thesis (PhD (Chemistry))--University of Pretoria, 2007. / Chemistry / unrestricted