In recent decades, a type of shape memory polymers (SMPs), namely thermoplastic shape memory polyurethane (shape memory TPU, using TPU for short) has drawn considerable attention for its excellent shape memory properties, versatile structure and good mechanical properties. Most recently, shape memory TPU films are envisioned as a replacement for automobile exterior and interior decorative applications in the forms of laminates through in-mold forming (IMF) process. However, for a better dimensional control of laminates during the IMF, the shape memory effect of laminates needs to be controlled such that its behaviour is only noted at the time of damage and is not an instigator of delamination. In order to investigate the shape memory behavior of TPU based laminates after they had experienced normal processing such as by thermoforming, the influence of different properties were examined, including TPU film modulus, substrate used (polypropylene (PP) versus acrylonitrile butadiene styrene (ABS)), ambient temperature and the extent of deep draw, on the recovery behaviour. The study included analyses through both experimental and modelling methods. A novel thermo-mechanical cycling method was proposed to examine the shape memory property of the TPU based laminates under stretching/bending conditions more similar to thermoforming. Recovery based on this method was defined using new terms of angle recovery ratio and recovery rate. The new test examined recovery at 15oC, 45oC and 65oC; these ambient conditions were selected above and below the glass transition temperature of the TPU. Results showed that the final angle recovery ratio and recovery rate of deformed laminates based on a new commercial class of TPU shape memory polymer increased with its modulus from low to high. Substrates of higher modulus (ABS) lowered the final angle recovery ratio and recovery rate achievable for a formed laminate. Furthermore, increasing the ambient temperature increased both the final angle recovery ratios and recovery rates of formed TPU based laminates. As the extent of draw changed from 6 mm to 10mm, the final angle recovery ratios and recovery rates of formed laminates increased for all TPU films but this trend was reversed when the draw further increased beyond 10mm. The laminate system was subsequently modelled using a linear viscoelastic (SLV) constitutive model to analyze the stress-strain relationship between the substrate and TPU film layers during recovery. A model parameter related to stress transfer across the interface of these two polymer layers was fitted to the experimental results with an excellent degree of fit. The model results fitted well with experimental data and showed that the final angle recovery ratios of formed TPU laminates were mainly dependant on the moduli of TPU and substrates layers as well as the stress transfer ratio through the adhesive layer (TR). The influence of the adhesive layer was not a trivial variable in the recovery nature of the laminate. The influence of ambient temperature on the recovery behaviour of laminates was mainly due to the temperature-dependent and time-dependent Young’s modulus and relaxation time of both TPU and substrate layers. Higher relaxation times for the TPU layer or lower relaxation time for the substrate layer yielded a higher recovery rate for the laminate during the first five minutes of recovery. / Thesis / Master of Applied Science (MASc) / Special classes of Polyurethanes exhibit a strong memory of their formed shape, and hence are called shape memory polymers. Films made of these polymers are envisioned as a replacement for decorative applications in automobiles if their forming behaviour is understood. This thesis project looked at how much of that memory was preserved as a laminate after thermoforming by looking at the effect of film stiffness, backing material used (polypropylene (PP) versus acrylonitrile butadiene styrene (ABS)), ambient temperature and the extent of deep draw, using both experimental and modelling methods. Results showed that through using stiffer films, weaker substrates, high ambient temperature or an optimal extent of deep draw, recovery behavior of the shape memory polymer in these laminates can be improved, and vice versa.

Taking advantage of their inherent abrasion resistant, weather resistant, and outstanding mechanical strength, film-grade thermoplastic polyurethanes (TPU) are currently being used as paint protective films but are also being considered for paint replacement within the automotive industry. Special grades of TPU with shape memory behaviour offer an additional feature of self-healing to decorative coatings but there are concerns of shape fixity at service temperatures which are above their glass transition temperature (Tg). In this study, the shape memory behaviour of a developmental TPU film with Tg around room temperature was investigated. In order to understand the shape memory behaviour, the TPU film was laminated to a rigid polymer substrate of either polypropylene (PP) or acrylonitrile butadiene styrene (ABS). Three different acrylic based pressure sensitive adhesives were tested to bond the film to the substrate, namely a commercial high shear strength transfer tape and two solvent based adhesives of high and low shear strength that were manually cast. The influence of the adhesive was given significant attention as a variable of study in this thesis. The characterization of all the polymeric films and substrates was based on a series of thermo-mechanical tests (tensile test, stress relaxation test, DSC and DMA). The adhesives were characterized by lap-shear test, peel test, and parallel plate rheometry. The results of material characterization were used to support the analysis and interpretation of shape memory behaviour. The TPU based laminate was deformed by a matched mold thermoforming process with a pair of arched matched molds. The recovery behaviour of formed samples was quantified with a newly designed measurement method and the results were reported as recovery ratio and recovery rate. During recovery, the surrounding temperature was considered to be an important variable. The recovery behaviour of specimens was investigated in a controlled environment at setpoint temperatures of 15oC, 45oC or 65oC. No shape memory effect was found at 15oC (below TPU’s Tg), and yet both recovery ratio and recovery rate increased with temperature, from 45oC to 65oC (both above the TPU’s Tg). Since the recovery process was related to the elastic response of the hard segment phase within the TPU, the recovery stress was strongly related to strain conditions. By varying the draw depth into the mold from 6 mm, to 10 mm or 12 mm (8.86%, 15.90% or 19.88% strain, respectively), the recovery measurement results showed that the shape memory effect was weaker with lower strain as less recovery stresses were generated in the TPU film. With the draw depth of 10 mm, the highest recovery ratio and recovery rate were observed, and yet an inexplicable decrease in the recovery ratio and recovery rate occurred as the draw depth increased further from 10mm to 12mm. In regards to the influence by a substrate, TPU/PP laminate showed a more significant recovery behaviour than TPU/ABS laminates at both 45oC and 65oC. The elastic modulus of the substrate was found to have a key role on the recovery process; the recovery nature of formed laminate decreased with stiffer substrate. Three adhesives with differing rheological and adhesion properties were tested to bond the TPU film to a substrate. The formed laminates with “strongest” adhesive (transfer tape) in terms of stiffness and adhesion strength showed the highest recovery ratio/rate over laminates made with “weaker” solvent cast adhesives, at both 45oC and 65oC. A finite element analysis (FEA) was employed to simulate the stress transfer within a multilayer structure bonded by a viscoelastic adhesive layer of varying stiffness; the simulated result showed that the relatively low stiffness adhesive could reduce the stress transfer efficiency within layers of a laminate. It suggested that more recovery stresses were transferred from TPU to substrate with a stiffer adhesive layer (transfer tape) and hence increased the recovery ratio and recovery rate. Therefore, adhesive with relatively low stiffness and adhesion strength could be a better choice to reduce the recovery effect of TPU laminate after forming. However, TPU was found to slide at the unsealed edge of formed laminate when the solvent based adhesives were used; the sliding behavior reduced the recovery by releasing stored recovery stress. In the case of HS and LS adhesives at high temperature (65oC), cohesive failure was observed when the edge of specimen was sealed led to a higher bending moment thus increased the recovery ratio over 24 hours investigations. Therefore, adhesives of weaker shear strength do not necessarily overcome the nature of shape recovery by the TPU when formed part shape needs to be preserved. / Thesis / Master of Applied Science (MASc) / Nowadays, smart materials in particular shape-memory polymers have been widely used in the industrial and medical applications. Thermoplastic polyurethane (TPU) is one of the significant shape memory polymer groups. The two-phase morphology of a typical TPU gives a unique shape memory behaviour over a defined temperature range. However, this shape memory effect affects the shape fixity of formed TPU. In this study, a special-grade TPU film was laminated to a rigid polymer substrate using selected pressure sensitive adhesives (PSAs). In order to investigate the effect of adhesive layer on the shape memory behaviour of this TPU based laminate, three PSAs with varying properties were applied. The laminate was thermoformed, quenched and processed in a temperature-controlled chamber with a designed recovery measurement method. The shape memory effect was observed at temperatures above the transition temperature of TPU, and this recovery effect was enhanced at higher temperature. Furthermore, the mechanical property of the substrate material was considered as a key factor on the recovery behaviour of the laminate; the recovery of the formed laminate was restricted with a stiffer substrate. The most significant discovery from the recovery results indicated that the shape memory effect was reduced with the adhesive with relatively low adhesion strength, however, the delamination of the laminate occurs with weaker adhesives.

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<p>Surface-induced thrombosis is a continuing issue in the development of biomaterials for blood contacting applications. Protein adsorption is a key factor in thrombosis since it occurs rapidly upon contact of a material with blood, initiating coagulation and other adverse reactions including platelet adhesion. The research presented in this thesis explores the use of a unique antithrombin-heparin covalent complex (ATH) for surface modification to provide antithrombogenicity. ATH was tethered to surfaces by various methods. Polyethylene oxide (PEO) was investigated as a linker-spacer molecule for surface attachment of ATH as well as for its antifouling properties.</p> <p>In the first phase of the work gold was used as a model substrate. ATH was attached by three different methods: direct attachment, attachment via a short chain linker, and attachment via PEO. Analogous heparin-modified surfaces were prepared for comparison. Surfaces were characterized using contact angle measurements, x-ray photoelectron spectroscopy (XPS), ellipsometry and quartz-crystal microbalance (QCM). The data suggested that the heparin moiety of ATH was directed away from the surface, in an orientation allowing ready interaction with blood components. The ATH-modified surfaces showed greater antithrombin binding than the heparin-modified surfaces as measured by radioactive labelling and Western blotting analysis. Antithrombin binding was found to occur predominantly through the active pentasaccharide sequence of the heparin moiety of ATH, demonstrating the potential of the ATH for catalytic anticoagulant function. From measurements of the ratio of total heparin to active heparin (anti-factor Xa assay), ATH-modified surfaces were shown to have greater bioactivity than heparin-modified surfaces. The adhesion of platelets to gold and modified gold surfaces was measured from flowing whole blood <em>in vitro</em> using a cone-and-plate device and was lower on all of the modified surfaces compared to bare gold. PEO-ATH surfaces were also shown to prolong plasma clotting times compared to control and heparinized surfaces.</p> <p>In subsequent work, surface modification methods were developed for polyurethane (PU) substrates. Isocyanate groups were introduced into the PU surface for attachment of PEO and ATH was attached to the “distal” end of the PEO. Surfaces using PEO of varying molecular weight and end group were investigated to determine conditions for maximum anticoagulant activity and minimum non-specific protein adsorption. Surfaces were characterized using contact angle measurements and XPS, and protein interactions were studied using radiolabelling. The optimum balance of bioactivity and protein resistance was found to occur with PEO of low to mid range MW (ie. MW 300-600). These PU-PEO-ATH surfaces showed low fibrinogen adsorption and high selectivity for antithrombin. Consistent with results using gold substrates, platelet adhesion remained low when ATH was attached to polyurethane surfaces grafted with PEO. A hetero-bifunctional amino-carboxy-PEO (PEO-COOH surface) was compared with a “conventional” homo-bifunctional dihydroxy-PEO (PEO-OH surface) with respect to their effectiveness as linkers for attachment of ATH. The PEO-COOH-ATH surface was shown to bind slightly greater amounts of antithrombin, indicating higher catalytic anticoagulant activity. Thrombin binding was measured to determine whether the surfaces could provide direct anticoagulant activity. The PEO-OH-ATH surface bound high amounts of thrombin, indicating potential for direct thrombin inhibition. It is hypothesized that the PEO properties (MW and functional end group) may have an effect on the orientation of ATH on the surface thus influencing its "preference" for catalytic vs. direct anticoagulant function.</p> <p>This thesis provides new information regarding the interactions of proteins and platelets with ATH immobilized on biomaterials. ATH-modified surfaces were superior to analogous heparin-modified surfaces with respect to antithrombin binding and catalytic anticoagulant ability. Immobilized ATH was also shown to bind thrombin, suggesting potential for direct anticoagulant activity. It can thus be seen as a unique surface modifier with dual functioning anticoagulant activity. The modification of polyurethane with ATH using PEO as a protein resistant linker-spacer, may provide a material of improved antithrombogenicity for the construction of blood contacting devices.</p> / Doctor of Philosophy (PhD)

Yes / Designing and manufacturing functional parts with enhanced mechanical property is a major goal of fused filament fabrication (FFF) for polymeric elastomers, which exhibits major advantages in producing such parts with a range of structures. But the unsatisfactory mechanical performance constrains greatly its real application and there is yet no consensus in the mechanical characterization of printed samples. This work takes the nozzle height as the considered factor and tests the tensile property of FFF-printed thermoplastic polyurethane (TPU). Rheological property of the TPU melt, represented here by die swell behavior and shear viscosity, were measured initially to obtain a preliminary assessment of the material suitability and an optimization of melt extrusion conditions for FFF processing. Then correlation between the cross-section profile of deposited bead and the tensile performance of printed sample were evaluated. Both the shape of deposited bead and the bonding strength of two adjacent beads are emphasized when explaining the measured tensile strength. The significance of molecular permeation efficiency at bead-bead interfaces, and bonding-releasing patterns between adjacent beads to the tensile failure of printed objects is discussed. / The support provided by China Scholarship Council (CSC, 201806465028) for Xiang Lin during his academic visit in University of Bradford is acknowledged.