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Improved cement quality and grinding efficiency by means of closed mill circuit modelingMejeoumov, Gleb Gennadievich 15 May 2009 (has links)
Grinding of clinker is the last and most energy-consuming stage of the cement
manufacturing process, drawing on average 40% of the total energy required to produce
one ton of cement. During this stage, the clinker particles are substantially reduced in
size to generate a certain level of fineness as it has a direct influence on such
performance characteristics of the final product as rate of hydration, water demand,
strength development, and other. The grinding objectives tying together the energy and
fineness requirements were formulated based on a review of the state of the art of clinker
grinding and numerical simulation employing the Markov chain theory.
The literature survey revealed that not only the specific surface of the final
product, but also the shape of its particle size distribution (PSD) is responsible for the
cement performance characteristics. While it is feasible to engineer the desired PSD in
the laboratory, the process-specific recommendations on how to generate the desired
PSD in the industrial mill are not available.
Based on a population balance principle and stochastic representation of the
particle movement within the grinding system, the Markov chain model for the circuit
consisting of a tube ball mill and a high efficiency separator was introduced through the
matrices of grinding and classification. The grinding matrix was calculated using the
selection and breakage functions, whereas the classification matrix was defined from the
Tromp curve of the separator. The results of field experiments carried out at a pilot
cement plant were used to identify the model's parameters. The retrospective process data pertaining to the operation of the pilot grinding circuit was employed to validate the
model and define the process constraints.
Through numerical simulation, the relationships between the controlled (fresh
feed rate; separator cut size) and observed (fineness characteristics of cement;
production rate; specific energy consumption) parameters of the circuit were defined.
The analysis of the simulation results allowed formulation of the process control
procedures with the objectives of decreasing the specific energy consumption of the mill,
maintaining the targeted specific surface area of the final product, and governing the
shape of its PSD.
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Development of methodology to correct sampling error associated with FRM PM10 samplersChen, Jing 15 May 2009 (has links)
Currently, a lack of accurate emission data exits for particulate matter (PM) in
agricultural air quality studies (USDA-AAQTF, 2000). PM samplers, however, tend to
over estimate the concentration of most agricultural dusts because of the interaction of
the particle size distribution (PSD) and performance characteristics of the sampler
(Buser, 2004). This research attempts to find a practical method to characterize and
correct this error for the Federal Reference Method (FRM) PM10 sampler. First, a new
dust wind tunnel testing facility that satisfies the USEPA’s requirement of testing PM10
samplers was designed, built, and evaluated. Second, the wind tunnel testing protocol
using poly-dispersed aerosol as the test dust was proved to be able to provide results
consistent with mono-dispersed dusts. Third, this study quantified the variation of over
sampling ratios for the various cut point and slopes of FRM PM10 samplers and proposed
an averaged over sampling ratio as a correction factor for various ranges of PSD. Finally,
a method of using total suspended particle (TSP) samplers as a field reference for
determining PM10 concentrations and aerosol PSD was explored computationally. Overall, this dissertation developed successfully the methodology to correct the
sampling error associated with the FRM PM10 sampler: (1) wind tunnel testing facilities
and protocol for experimental evaluation of samplers; (2) the variation of the oversampling
ratios of FRM PM10 samplers for computational evaluation of samplers; (3) the
evaluation of TSP sampler effectiveness as a potential field reference for field evaluation
of samplers.
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Adsorption of As(V), As(III) and methyl arsenic by calcite and the impact of some groundwater speciesJones, Robert Garret 15 May 2009 (has links)
The objective of this research was to investigate the retention of arsenate (iAsV),
arsenite (iAsIII), monomethyl arsenate (MMAsV) and dimethyl arsenate (DMAsV) by
calcite and assess the impact of dissolved Ca2+, Mg2+, phosphate and sulfate on arsenic
solubility, adsorption and precipitation phenomena.
Adsorption kinetics of iAsV, evaluated at a low and high concentration, was a
relatively rapid process, with a fast initial reaction rate within the first few minutes and a
subsequent slower reaction rate as equilibrium was approached. The relative adsorption
of arsenicals decreased in the following order: iAsV > iAsIII > DMAV > MMAV. In no
case was a clear adsorption maximum observed with increasing dissolved arsenic
concentration. Dissolved 0.01 M Ca2+ resulted in an increase in iAsV adsorption;
however, in the presence of 0.1 M Ca2+ adsorption of iAsV was decreased. The presence
of Mg2+ as 0.01 M Mg(NO3)2 resulted in decreased iAsV adsorption probably the result of
a lower iAsV affinity for adsorbed Mg2+ as compared to Ca2+. Phosphate and sulfate were
highly competitive with iAsV in adsorption to calcite and both resulted in decreased iAsV
adsorption. The total prevention of iAsV adsorption at initial equimolar arsenic/phosphate
concentrations > 88 µM each could be from the consumption of available calcite surface sites by the specific adsorption of phosphate. Equilibrium modeling, using the
geochemical and mineral speciation of equilibrium model (MINTEQA2), indicated that
at low concentrations of arsenate or phosphate solid-phase precipitation was not likely
and adsorption processes likely controlled solubility. At high concentrations of arsenate
Ca3(AsO4)2 · 3 2/3 H2O and Ca3(AsO4)2 · 4 1/4 H2O solid phases could be controlling
arsenate solubility.
This study indicates that arsenic adsorption response by calcite was different than
that of phosphate suggesting that arsenic may not be specifically adsorbed to calcium at
the calcite surface. Reduction and biomethylation of arsenic decreased adsorption,
suggesting that processes which could affect the speciation of arsenic in the environment,
could increase arsenic mobility in environmental systems where calcite and dissolved
aqueous calcium play a predominant role in controlling arsenic solubility. Dissolved
aqueous concentrations of magnesium, phosphate and sulfate generally reduced the
ability of arsenic to be adsorbed to calcite.
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Effect Of Calcium Oxide Addition On Carbothermic Formation Of Hexagonal Boron NitrideOzkenter, Ali Arda 01 July 2009 (has links) (PDF)
Hexagonal boron nitride (h-BN) formation by carbothermic reduction of B2O3 under nitrogen atmosphere at 1500° / C and effect of CaO addition into the initial B2O3 & / #8211 / active C mixture were investigated during this study. Reaction products were characterized by powder X-ray diffraction, scanning electron microscopy (SEM) and quantitative chemical analysis.
Main aim of this study was to investigate the presence of a second reaction mechanism that catalytically affects h-BN formation during CaO or CaCO3 addition into the initial mixture. It was found that similar to CaCO3 addition, CaO addition has a catalytic effect on carbothermic formation h-BN. In order to investigate the reaction mechanism experiments with B2O3 & / #8211 / CaO mixtures without active carbon addition into the mixture were conducted. Furthermore nucleation of h-BN from calcium borate melts had been investigated and experiments were conducted with h-BN addition into CaO & / #8211 / B2O3 mixtures. It was concluded that nucleation of h-BN in calcium borate slags under experimental conditions is not possible. Hexagonal BN should be present in the system in order to activate the second nitrogen dissolution followed by h-BN precipitation mechanism. Highest efficiency was achieved in the experiment conducted with CaCO3 addition and largest particle size was observed during the experiment conducted to investigate the effect of nucleation.
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Effect Of Sodium Carbonate On Carbothermic Formation Of Hexagonal Boron NitrideAkyildiz, Ugur 01 October 2010 (has links) (PDF)
Effect of Na2CO3 on formation of hexagonal boron nitride (h-BN) by carbothermic method has been studied by subjecting B2O3-C and Na2CO3-added B2O3-C mixtures to N2 (g) atmosphere. Na2CO3 amount in the mixtures was changed in the range of 0-40 wt. %. Time and temperature were used as experimental variables. Reaction products were analyzed by XRD and scanning electron microscope. Na2CO3 was found to increase both the amount and the particle size of h-BN similar to CaCO3 [1]. Na2CO3 was found to be less effective than CaCO3 in increasing the amount while it was more effective than CaCO3 in increasing the particle size of h-BN forming.
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Production Of Hexagonal Boron Nitride By Carbothermic Reduction Of Colemanite-boric Oxide MixturesKahramansoy, Eylem 01 September 2011 (has links) (PDF)
Carbothermic production of hexagonal BN by using boric acid and ground colemanite mined from Bigadiç / Region in Turkey was investigated by subjecting pellets prepared from B2O3, activated carbon and colemanite mixtures to nitrogen gas at 1500° / C. Similar to CaCO3 addition, colemanite addition to the B2O3-C mixtures resulted in higher amounts of h-BN in the final products. As a result of the experiments conducted with colemanite and CaCO3 additions providing the same quantity of CaO to the initial mixtures, similar amounts of hexagonal BN in the reaction products were observed. As a result of the experiments conducted with different compositions of colemanite- B2O3- C mixtures, 5 wt % colemanite addition was determined to be the optimum composition giving the highest amount of hexagonal BN in the reaction products. Increasing duration of the experiments increased the amount and particle size of h-BN formed in the products. Optimum amount of colemanite addition resulted in higher amounts and coarser particles of h-BN in the products than the optimum amounts of CaCO3 addition.
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The Measurement of Size Distribution of Indoor Natural Radioactive Aerosols by Imaging Plate Techniquelida, Takao, Rahman, Naureen Mahbub, Matsui, Akihiro, Yamazawa, Hiromi, Moriizumi, Jun 08 1900 (has links)
No description available.
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On the composition and size distribution of settling particulates in the sea off northeastern TaiwanLiu, Weu-Hsin 14 June 2000 (has links)
Abstract
In order to understand the source, transport pathway and sink of settling particulates off northeast Taiwan, time-series sediment traps (PPS-3/3) were deployed on the north slope of Ilan ridge (T18) and in the Okinawa trough (T15 and T16) to collect settling particulates. The trapped particulate samples were determined for apparent mass flux (T18), particle size distribution, and contents of lithogenic portion, metals (Al, Mg, Ca, Fe, Mn, Cu), opal, OC (organic carbon) and IC (inorganic carbon). The results show that mass flux in winter is higher than in summer except for typhoon or rainstorm in summer which may cause high particulate flux. At mooring T11 and T17, only 2 cups had collected particulates but with rapid decrease, and the remaining cups were empty. It is not clear whether Kuroshio plays a role and further investigation is needed. The trapped particulates were mainly clay and silt in the north slope of Ilan ridge and south Okinawa trough, and were sand and silt in the Mien-Hwa canyon. The portion of coarse silt and larger particles (>31 mm) decreases with an increase of distance from the land (from T11 to T18). The grain size distribution of particulate at T18 is similar to that at T15 and T16, but the mass flux in the north slope of Ilan ridge is an order of magnitude higher than in the south Okinawa trough. The size distribution pattern below 600m water depth is very similar at both T15 and T16, but the coarse fraction (> 31 mm) is more at the upper than lower traps, presumably due to lateral transport. The Mn content of the trapped particulates in the south Okinawa trough is twice as hign as that in the north slope of Ilan ridge. High Mn/Al ratio in the trough suggests that Mn is supplied by hydrothermal activities. Lithogenic portions occupy about 84~88.5% at T18, T16 and T15. Relative to other marginal seas biogenic contributions are clearly lower.
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A Study of Optimal Operating Parameters on Road Dust Removal by a FlusherSu-Wen, Cheng 29 August 2002 (has links)
Abstract
This study investigated the optimal operating parameters on road dust removal by a flusher. It aimed at enhancing road flushing efficiency, analyzing particle size range, and establishing a flushing model. This study explored main roads by collecting road dusts in Kaohsiung metropolitan area in October 2001. The roads were classified by road dust loading (RDL) as follows: level A (minor, RDL<1g/m2), level B (normal, RDL=1~5g/m2), level C (abnormal, RDL=5~11g/m2), and level D (serious, RDL= 11~25g/m2). The frequency of road flushing was recommended as follows: Level D roads were flushed every day to maintain RDL≤20g/m2. Level C roads were flushed every day, while level B roads were flushed every two days, to keep RDL≤10g/m2. Level A roads were flushed every week to maintain RDL≤5g/m2.
A pilot-scale road-flush testing field was designed for this particular study to investigate the influence of operating parameters on road flushing efficiency. The findings indicated that flat-fan type nozzle demonstrated higher flushing efficiency than hollow-cone type nozzle, and that the flushing speed and the distance of the nozzle away from the ground were correlated negatively with the road flushing efficiency, whereas the pressure of nozzle and RDL was correlated with the road flushing efficiency. The results suggested that, in the condition of eighty percent of flushing efficiency, the optimal operating parameters were flushing speed of 15km/hr, the pressure of nozzle of 2.0kg/cm2, the distance away from the ground of 30cm, the angle of 40o, and the particle size less than 150£gm.
The results showed that particle size was correlated negatively with the road flushing efficiency under various operating parameters of flushing for different road levels. Beside, the road flushing efficiency was above 80% for silt with particle size less than 75£gm. However, for particle size larger than 850£gm, the road flushing efficiency was up to 40%. It concluded that the road flushing efficiency of fine particles was better than that of coarse particles.
After conducting dimensionless analysis and multiple regression analysis, the model of road flushing efficiency can be shown as follows,
¡]R¡×0.8276¡^
where £b is the road flushing efficiency, U is the flusher speed (m/s), P is the water injecting pressure (N/m2), W is the road dust loading (kg/cm2), H is the distance of nozzle away from the ground (m), q is the amount of water per square meter (m3/m2), and £c is the angle of nozzle spread. In this model, RDL is negatively correlated with U, W and H. Moreover, the road flushing efficiency increases with water injection pressure and flow rate. On the basis of the above model, the average percentage of error was approximately 0.28%.
In this study, the optimal operating parameters of a flusher were that the flushing speed of 10km/hr, water injecting pressure of 2.0kg/cm2, the distance of nozzle away from the ground of 20cm, and the water injecting angle of 45o. However, depending upon the road cleanness levels, the optimal operating parameters could be varied. For instance, the distance of the nozzle away from the ground should be increased up to 30cm in order to prevent the damage from uneven roads or cavities. The experiments showed that 30cm of the height was a better option due to the road flushing efficiency was only 2% lower while compared with that of 20cm.
After the analysis of experimental data, the results can serve as the operation condition for road flushing practice as authorities concerned. The operating parameters proposed in this study could be useful for basic design of a high-efficiency flusher. Moreover, the model of road flushing efficiency can be further applied to predict the road flushing efficiency.
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Ultraschalldämpfungsspektroskopie grobdisperser SystemeRichter, Andreas 09 August 2008 (has links) (PDF)
Die Charakterisierung von Nanopartikeln erfordert eine Messung des Dispersitätszustandes bei allen Schritten der Herstellung - von der Synthese bis zum fertigen Produkt. Dafür ist eine leistungsfähige Partikelmesstechnik notwendig, deren Methoden bei der Beschreibung des komplexen Materialverhaltens helfen können. Die Ultraschalldämpfungsspektroskopie ist eine Messmethode, die zur prozessbegleitenden Charakterisierung hochdisperser Pulver und Suspensionen geeignet ist. Mit Vergleichen von Messungen und Modellrechungen wurde festgestellt, dass für die Ultraschalldämpfungs-Modellierung in Dispersionen homogener Partikel ein auf dem Phänomen der elastischen Streuung basierendes Modell praktisch relevant ist. Dies betrifft sowohl die Anwendung zur Messung in Suspensionen als auch in Emulsionen homogener Partikel. Bei einem Vergleich von Modellrechungen und Messungen für ein System poröser Partikel bzw. Aggregate wurde das Modell der Streuung an poroelastischen Kugeln als geeignet zur Beschreibung der Dämpfung disperser Systeme identifiziert. Bei Vorhandensein grober Partikel in Suspensionen nanoskaliger Systeme ist somit eine korrekte Auswertung der Partikelgröße möglich; der bislang übliche Messbereich wurde erweitert. Sekundärer Schwerpunkt der Arbeit ist die Diskussion der numerischen Modellanwendung. Es werden weiterhin Lösungsmöglichkeiten zur Dämpfungsberechnung und zur Berechnung der Größenverteilungen beschrieben. Des Weiteren wurden Anregungen für Entwickler von Ultraschallspektrometern abgeleitet.
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