Thermal modelling is of great importance in all electric machines but especially in permanent magnet synchronous machines (PMSMs). The thermally fragile permanent magnets (PMs) can more easily be demagnetized at high temperatures. When high speed machines are considered, heat extraction surfaces are small due to the higher energy density. This thesis focuses on the thermal modelling of a high speed slotless PMSM using analytical techniques. From literature it is clear that analytical distributed models have not reached its full potential in thermal modelling of electric machines. Thermal experiments on high speed electric machine, including rotor PM temperature measurements are not commonly found in literature. The thermal behaviour of each component of the machine is influenced by the overall temperature distribution. The widely used lumped parameter (LP) cylindrical component model derived by Mellor et al. is used to derive a LP model of the entire machine. A two dimensional (2-D) analytical distributed model is derived for the rotor PM using the separation of variables method. Three of the boundaries are assumed to be of the convection type and the fourth of constant heat flow type. Different convection coefficients are assumed to exist in the radial and axial directions. The distributed model is verified using COMSOL R and good correlation is shown. The distributed model is used to determine the temperature distribution in the PM and the convection heat flow in the axial direction. Loss calculation is an integral part of thermal modelling. Temperature changes in an electric machine is due to the interaction between the heat generation (losses) and heat removal. The losses found in a high speed slotless PMSM are investigated. A 2-D analytical magnetic model is used to determine the stator lamination loss as well as the stator winding eddy current loss. A simple LP model is derived for the rotor eddy current loss. Due to the relatively large resistivity of the shielding cylinder and PM material, the rotor eddy current loss is a significant part of the total machine loss. The tangential current width is determined empirically in this thesis but a 3-D distributed model which includes end space effects and skin depth could also be used. A large part of thermal modelling is empirically based. The convection and interface resistances are determined through a set of experiments in this thesis. The measured and calculated convection coefficients correlated well for both forced and natural convection cooling. A large temperature increase found during the no-load test can be attributed to large bearing loss, possibly due to axial loading. The LP model is modified to include the phenomena found during the experiments. The thermal model is used to predict the temperatures of a high speed PMSM at rated load and speed. Although the PM is not heated above the Curie temperature, demagnetization is still possible. According to the model, the machine will not be able to operate at full load and speed for extensive periods due to mechanical stress limits being exceeded. The temperature distribution of the PM could not be verified since the temperatures in the air gap and end space could not be measured. It is expected that axial heat flow will be larger than what is currently predicted by the distributed model. A sensitivity analysis was used to investigate the influence of the thermal resistances and losses on the machine temperatures. Methods for reducing the rotor eddy current loss and interface resistances are also discussed. The first contribution of this thesis is the 2-D analytical distributed model for the PM of a high speed PMSM. Hot spots and 2-D heat flow can be analysed using this model. Combining the LP and 2-D analytical distributed models is another contribution. This combines the simplicity and fast solution times of the LP model with the 2-D thermal distribution of the analytical distributed model. The systematic experimental investigation of the thermal behaviour of a high speed PMSM is a further contribution. / Thesis (Ph.D. (Electrical Engineering))--North-West University, Potchefstroom Campus, 2011.

Thermal modelling is of great importance in all electric machines but especially in permanent magnet synchronous machines (PMSMs). The thermally fragile permanent magnets (PMs) can more easily be demagnetized at high temperatures. When high speed machines are considered, heat extraction surfaces are small due to the higher energy density. This thesis focuses on the thermal modelling of a high speed slotless PMSM using analytical techniques. From literature it is clear that analytical distributed models have not reached its full potential in thermal modelling of electric machines. Thermal experiments on high speed electric machine, including rotor PM temperature measurements are not commonly found in literature. The thermal behaviour of each component of the machine is influenced by the overall temperature distribution. The widely used lumped parameter (LP) cylindrical component model derived by Mellor et al. is used to derive a LP model of the entire machine. A two dimensional (2-D) analytical distributed model is derived for the rotor PM using the separation of variables method. Three of the boundaries are assumed to be of the convection type and the fourth of constant heat flow type. Different convection coefficients are assumed to exist in the radial and axial directions. The distributed model is verified using COMSOL R and good correlation is shown. The distributed model is used to determine the temperature distribution in the PM and the convection heat flow in the axial direction. Loss calculation is an integral part of thermal modelling. Temperature changes in an electric machine is due to the interaction between the heat generation (losses) and heat removal. The losses found in a high speed slotless PMSM are investigated. A 2-D analytical magnetic model is used to determine the stator lamination loss as well as the stator winding eddy current loss. A simple LP model is derived for the rotor eddy current loss. Due to the relatively large resistivity of the shielding cylinder and PM material, the rotor eddy current loss is a significant part of the total machine loss. The tangential current width is determined empirically in this thesis but a 3-D distributed model which includes end space effects and skin depth could also be used. A large part of thermal modelling is empirically based. The convection and interface resistances are determined through a set of experiments in this thesis. The measured and calculated convection coefficients correlated well for both forced and natural convection cooling. A large temperature increase found during the no-load test can be attributed to large bearing loss, possibly due to axial loading. The LP model is modified to include the phenomena found during the experiments. The thermal model is used to predict the temperatures of a high speed PMSM at rated load and speed. Although the PM is not heated above the Curie temperature, demagnetization is still possible. According to the model, the machine will not be able to operate at full load and speed for extensive periods due to mechanical stress limits being exceeded. The temperature distribution of the PM could not be verified since the temperatures in the air gap and end space could not be measured. It is expected that axial heat flow will be larger than what is currently predicted by the distributed model. A sensitivity analysis was used to investigate the influence of the thermal resistances and losses on the machine temperatures. Methods for reducing the rotor eddy current loss and interface resistances are also discussed. The first contribution of this thesis is the 2-D analytical distributed model for the PM of a high speed PMSM. Hot spots and 2-D heat flow can be analysed using this model. Combining the LP and 2-D analytical distributed models is another contribution. This combines the simplicity and fast solution times of the LP model with the 2-D thermal distribution of the analytical distributed model. The systematic experimental investigation of the thermal behaviour of a high speed PMSM is a further contribution. / Thesis (Ph.D. (Electrical Engineering))--North-West University, Potchefstroom Campus, 2011.

Το θέμα της παρούσας διπλωματικής εργασίας είναι η μελέτη της σύγχρονης μηχανής αξονικής ροής με μόνιμους μαγνήτες, που προορίζεται να λειτουργήσει σε ανεμογεννήτρια, μέσω της δημιουργίας του αντίστοιχου τρισδιάστατου μοντέλου πεπερασμένων στοιχείων. Σκοπός της εργασίας είναι η σχεδίαση και η εξομοίωση του μοντέλου στις τρεις διαστάσεις μέσω του λογισμικού της OPERA 3D. Τα δεδομένα, προκειμένου να επιτευχθεί η σχεδίαση της μηχανής, προέκυψαν έπειτα από ακριβή διαδικασία διαστασιολόγησής της αξιοποιώντας τις θεωρητικές σχέσεις που, σύμφωνα με τη βιβλιογραφία, περιγράφουν τη λειτουργία της. Η δομή της διπλωματικής εργασίας διαρθρώνεται ως εξής. Στο πρώτο κεφάλαιο γίνεται μια σύντομη αναφορά στο θέμα της αιολικής ενέργειας σε σχέση με την αξιοποίησή της τόσο σε εγχώριο όσο και σε παγκόσμιο επίπεδο, καθώς επίσης και μια παράθεση στοιχείων που αφορούν τα χαρακτηριστικά και τον τρόπο λειτουργίας των ανεμογεννητριών. Στο δεύτερο κεφάλαιο παρουσιάζεται η διερεύνηση της βέλτιστης τοπολογίας σύγχρονης μηχανής αξονικής ροής που φέρει μόνιμους μαγνήτες για χρήση σε ανεμογεννήτρια. Η διερεύνηση γίνεται ως προς τη διάταξη δρομέα – στάτη, το τύλιγμα και τους μαγνήτες της μηχανής. Συνεχίζοντας, στο τρίτο κεφάλαιο παρατίθεται η θεωρητική ανάλυση της συγκεκριμένης μηχανής και η βήμα προς βήμα διαδικασία της διαστασιολόγησής της. Σε αυτό το σημείο θα πρέπει να διευκρινιστεί ότι το περιεχόμενο αυτού του κεφαλαίου είναι αποτέλεσμα συνεργασίας με τη φοιτήτρια του τμήματος Ηλεκτρολόγων Μηχανικών και Τεχνολογίας Υπολογιστών του Πανεπιστημίου Πατρών Αγγελίνα Ιωάννου, της οποίας η Διπλωματική Εργασία είναι παρόμοιου θέματος με αυτό της παρούσας Διπλωματικής Εργασίας. Στο τέταρτο κεφάλαιο γίνεται μια σύντομη θεωρητική προσέγγιση της μεθόδου των πεπερασμένων στοιχείων και μια εισαγωγή στον τρόπο λειτουργίας του λογισμικού της OPERA 3D. Στο πέμπτο κεφάλαιο δίνονται οι βασικές πληροφορίες σχετικά με τον τρόπο που σχεδιάστηκε το μοντέλο στην OPERA 3D. Τέλος, στο έκτο κεφάλαιο παρουσιάζονται τα αποτελέσματα που προέκυψαν από τις εξομοιώσεις του μοντέλου στην OPERA 3D οι οποίες περιλαμβάνουν: • Στατική γραμμική ανάλυση της τοπολογίας διπλού δρομέα – μονού στάτη • Στατική μη γραμμική ανάλυση της τοπολογίας διπλού δρομέα – μονού στάτη • Στατική γραμμική ανάλυση της τοπολογίας μονού δρομέα – μονού στάτη • Στρεφόμενη γραμμική ανάλυση της τοπολογίας διπλού δρομέα – μονού στάτη εν κενώ • Στρεφόμενη γραμμική ανάλυση της τοπολογίας διπλού δρομέα – μονού στάτη για διάφορα φορτία / The subject of this thesis is the research of a permanent magnet axial flux synchronous machine, which is intended to operate in a wind turbine, through finite element analysis. The purpose of this thesis is the design and the simulation of the model in three dimensions using the software OPERA 3D. The data we needed, in order to achieve the design of the machine, were results of a detailed process of sizing with the use of all the theoretical relationships that, according to the literature, describe machine’s operation. This thesis is structured as follows. The first chapter is a brief reference to the issue of wind energy in relation to its use both in Greece and abroad, as well as a quote data concerning the characteristics and operation of wind turbines. The second chapter presents the investigation of the optimal topology of a permanent magnet axial flux synchronous machine used in wind turbines. The investigation includes the rotor – stator order, the winding and the magnets of the machine. Continuing, the third chapter presents the theoretical analysis of this machine and the step by step process of sizing. It should be noted that the content of this chapter is the result of cooperation with the student of the Department of Electrical and Computer Engineering in the University of Patras, Aggelina Ioannou whose thesis subject is similar to that of this thesis. The fourth chapter is a brief theoretical approach to the finite element method and an introduction to the way the software OPERA 3D operates. The fifth chapter provides basic information about how the model was designed to OPERA 3D. Finally, the sixth chapter presents the results obtained from simulations of the model in OPERA 3D which include: • Static linear analysis of the double rotor – single stator topology • Static non linear analysis of the double rotor – single stator topology • Static linear analysis of the single rotor – single stator topology • RΜ linear no load analysis of the double rotor – single stator topology • RΜ linear load analysis of the double rotor – single stator topology

<div>The numerical calculation of the electromagnetic fields within electric machines is sensitive to the magnetic characteristic of steel. However, the magnetic characteristic of steel is uncertain due to fluctuations in alloy composition, possible contamination, and other manufacturing process variations including punching. Previous attempts to quantify magnetic uncertainty due to punching are based on parametric analytical models of <i>B-H</i> curves, where the uncertainty is reflected by model parameters. In this work, we set forth a data-driven approach for quantifying the uncertainty due to punching in <i>B-H</i> curves. In addition to the magnetic characteristics of steel lamination, the remanent flux density (<i>B_r</i>) exhibited by the permanent magnets in a permanent magnet synchronous machine (PMSM) is also uncertain due to unpredictable variations in the manufacturing process. Previous studies consider the impact of uncertainties in <i>B-H</i> curves and <i>B_r</i> of the permanent magnets on the average torque, cogging torque, torque ripple and losses of a PMSM. However, studies pertaining to the impact of these uncertainties on the combined machine/drive system of a PMSM is scarce in the literature. Hence, the objective of this work is to study the effect of <i>B-H</i> and <i>B_r</i> uncertainties on the performance of a PMSM machine/drive system using a validated finite element simulator. </div><div>Our approach is as follows. First, we use principal component analysis to build a reduced-order stochastic model of <i>B-H</i> curves from a synthetic dataset containing <i>B-H</i> curves affected by punching. Second, we model the the uncertainty in <i>B_r</i> and other uncertainties in <i>B-H</i> characteristics e.g., due to unknown state of the material composition and unavailability of accurate data in deep saturation region. Third, to overcome the computational limitations of the finite element simulator, we replace it with surrogate models based on Gaussian process regression. Fourth, we perform propagation studies to assess the effect of <i>B-H</i> and <i>B_r</i> uncertainties on the average torque, torque ripple and the PMSM machine/drive system using the constructed surrogate models.</div>

Dans le cadre de la réduction des émissions des gaz à effet de serre, et devant l'augmentation incessante du prix de l'énergie, la course à l'amélioration des performances énergétiques touche tous les secteurs : industriel, tertiaire ou même celui des particuliers. La consommation de l'énergie électrique est due en grande partie aux moteurs électriques, et particulièrement les machines asynchrones, utilisées dans diverses applications telles que le pompage, la ventilation ou la compression. Ces machines sont caractérisées par des rendements relativement faibles et leur remplacement par des machines plus performantes permettrait un gain d'énergie non négligeable. Les machines à aimants permanent ayant pouvoir de démarrage autonome sont de bonnes candidates pour répondre à ce besoin. Elles ont de très bons rendements et les artifices supplémentaires permettant le démarreur automne suppriment la nécessité d'utiliser des convertisseurs statiques comme dans le cas des machines à aimants classiques. Des contraintes spécifiques se posent cependant pour l'utilisation et le dimensionnement de ces machines : en effet, le courant de démarrage ne doit pas être trop important à cause du risque de démagnétiser les aimants et le couple de démarrage doit être suffisamment grand pour assurer un démarrage en charge. Par ailleurs les rendement et facteurs de puissance en pleine charge doivent être assez nettement supérieurs à ceux des machines asynchrones pour les rendre plus compétitives. Dans cette thèse, nous étudions trois structures de rotor permettant de répondre à un cahier des charges donné. Ces trois structures utilisent des aimants en surface, insérés dans un rotor massif ou dans un rotor à cage. Elles ont leurs avantages et leurs inconvénients, que nous avons mis en évidence par une étude comparative assez détaillée. Cette étude comparative n'a pu être mise en oeuvre sans l'établissement de modèles en régime statique ou dynamique de ces machines ou encore de méthodologie de conception. Un prototype à échelle réduite a été dimensionné, réalisé et testé au laboratoire ; il confirme les principes de base de ce type de machines / In the context of reducing emissions of greenhouse effect, and of energy cost, the competition to improve the performances of the equipments affects all the domains. The consumption of electricity is mostly due to the electric motors, and particularly induction machines, used in various devices such as pumps, fans or compressors. These machines are characterized by relatively low efficiencies, and their replacement by more efficient machines should lead to a significant power saving. The Line-Start Permanent Magnet motors are good candidates to achieve this purpose. They have higher efficiencies and the additional devices for self-start eliminates the need of static converters, as it is normally required for conventional permanent magnet motors. Specific constraints arise for the use and the design of these machines: the starting current should not be so high to avoid the risk of the demagnetization of magnets and the starting torque must be large enough to ensure the start under load. Moreover, the efficiency and power factor at full load must be sufficiently higher than those of asynchronous machines in order to make them more competitive. In this thesis, we study three rotor structures to meet a given specification. These three structures use magnets inserted on the surface, embedded in a solid rotor or a cage rotor. They have their advantages and drawbacks that we have shown by a comparative study in some detail. This comparative study could not be implemented without the development of models in both static and dynamic conditions of these machines and a specific design methodology. A small scale of prototype has been designed, built and tested in the laboratory; it confirms the basic principles of such machines

Les travaux menés au cours de cette thèse abordent les aspects de la conception optimale des machines électriques appliquées à la traction automobile.Cette thèse traite tout d’abord des contraintes imposées par le cahier des charges de l’application automobile électrique/hybride. Une méthode de classification ayant pour but de réduire le nombre d’évaluations des points de fonctionnement y est décrite. Ensuite, un prédimensionnement optimal de la machine est présenté. Le design de la machine est alors construit pour respecter la solution obtenue par le prédimensionnement.Dans la suite, une modélisation électromagnétique analytique précise et rapide de la machine est mise au point pour évaluer ses performances. Enfin, le modèle analytique précédemment conçu est couplé à une routine d’optimisation. Deux solutions optimales de machines synchrones à aimants permanents (MSAP) dédiées à l’application automobile seront finalement mises en exergue. / The work presented in this thesis aims at the modelling and optimisation of electrical machine for an automotive application.The first part shows the constraints required to electric/hybrid automotive specifications. A clustering method which allows to reduce evaluations number of the operating points is described. Next, an optimal pre-sizing of the machine is presented and designed in order to respect this optimal pre-sizing.In what follows an accurate and fast analytical electromagnetic modelling of the machine is performed. Well, the analytical modelling developed is related to a genetic algorithm. Two solutions of permanent magnet synchronous machines (PMSM) designed to automotive application are finally showed and analysed.

The research for electric vehicles has been growing during last years and the development of electric drive trains can be considered a main challenge. This thesis presents the electric drive train of the research concept vehicle (RCV) 2013, with particular focus on electric machines, motor controllers, and the communication system. In the first part of this thesis, the electric drive train configuration and components are described. In-wheel motors are proposed which is a permanent magnet synchronous machine (PMSM). This technology allows the use of autonomous corner modules (ACM) increasing the quality and safety of the system. Each of the four in-wheel motors has a controller enabling the use of torque or speed control mode. Furthermore, a dSPACE unit provides the total control of the system by CAN bus. Additionally, the dSPACE ControlDesk interface used to control the drive system is presented. In the second part, the heat sink of the AC Drive is investigated by measurements and analytical calculations. Furthermore, the motor temperature at different loads is also presented and discussed. Finally, the efficiency of an in-wheel motor (PRA 230) is studied. Also the efficiency of the motor controller is estimated and discussed.

No description available.

Traffic congestion in large urban and metropolitan areas is a substantial problem plaguing these areas. Not only are commuters losing valuable time, but greenhouse gas emissions are substantially worse because of congestion. Considerable research and development into next generation electrified aircraft is ongoing to introduce air mobility as a viable new means of transporting people and goods across long commutes. This development extends into commercial aviation as a whole as a means of reducing the industry’s carbon footprint with new aircraft designs that employ electrified propulsion systems. Many electrified aircraft projects are currently underway, ranging from small commuter aircraft all the way to large twin-aisle aircraft, and part of the development scope for alot of these projects is creating highly robust and power dense electric machines that replace the current state-of-the-art. The axial flux permanent magnet synchronous machine is an exciting candidate for aircraft propulsion due to its exceptional torque density and compact axial nature. In this thesis, the mechanical design for three generations of axial flux permanent magnet synchronous machines is discussed. These machines serve as development phase prototypes for machines that are ultimately intended for propulsion applications in commercial aviation, particularly for eVTOL aircraft. The motivation for electrification in the commercial aviation industry is discussed, followed by an overview of the development landscape for electrified propulsion systems in commercial aviation, focusing primarily on electric machines that are currently state-of-the-art or are set to be in the near future, as well as what is required for future electric machines in terms of power output and power density. The axial flux architecture is then presented, including a high-level comparison to the radial-flux architecture, an overview of the various axial flux machine designs and topologies, and a discussion of the inherent mechanical design challenges associated with the axial flux architecture. The yokeless and segmented armature axial flux permanent magnet synchronous machine design was selected for the machines developed as part of the research for this thesis, and the discussion of the mechanical design of these machines is broken up into the two core sub assemblies: stator assembly and rotating assembly. High-level design methodologies are introduced for both sub-assemblies, which is further broken down into different approaches pertaining to each generation. The first and second generation designs are presented at a high level, followed by deep-dives into the complete mechanical design for the third generation stator, the bearing selection, arrangement, and analysis for the third generation rotating assembly, and adhesive characterization trials used to guide adhesive selection for rotor magnetics retention in the second and third generation machines. The current status of the machines and any outcomes from testing that has been conducted thus far, particularly with respect to performance, is presented at the end. / Thesis / Master of Applied Science (MASc)

La disponibilité de certains capteurs est indispensable pour le contrôle des machines électriques dans une application automobile. Cette thèse constitue une contribution à l'étude d'une commande tolérante aux défauts pour un entraînement électrique dans le cadre du projet SOFRACI. Pour pallier une défaillance de ces capteurs, des stratégies sont mises en place pour assurer une continuité de fonctionnement ou un arrêt sûr. Dans le cas de la machine synchrone, les capteurs les plus critiques sont: le capteur de position, les capteurs de courant et le capteur de bus de tension continue. C'est dans ce contexte que l'on a développé des algorithmes de commande tolérante aux défauts avec successivement des étapes de détection, d'isolation et de reconfiguration. Ensuite, la validation expérimentale a été effectuée sur un banc composé d’une machine synchrone et d’un onduleur avec 3 ponts H conçus pour la propulsion d’un véhicule électrique. Ainsi les méthodes développées et qui s’appuient principalement sur la théorie du contrôle, sont évaluées expérimentalement à travers des injections de défauts en temps réel, avec un accent mis sur le temps nécessaire à la détection. / During the last decade, Fault Tolerant Control (FTC) has become an increasingly interesting topic in automotive industry. The operation of electrical drives is highly dependent on feedback sensors availability. With the aim of reaching the required level of availability in transportation applications, the drive is equipped with a DC voltage sensor, three current sensors (due to safety requirements in electric vehicle standards) and a position sensor. This PhD is a contribution to the study of an electrical drive fault tolerant control. The objective is to have a system, which can adaptively reorganizes itself at a sensor failure occurrence. Consequently, strategies are defined from the early preliminary design steps, so as to facilitate fault detection, fault isolation and control reconfiguration. To this purpose, our work goes from theoretical studies toward experimental validations through the model simulation using control theory.In this thesis, FTC algorithms are developed for the rotor position, the phase currents and DC link voltage sensors. The experimentally validation is perform with an electrical drive composed of a Permanent Magnet Synchronous Machine and a 3H bridge inverter. Thus, the developed methods are evaluated experimentally through real time fault injection, with an emphasis on the detection time.