Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for a refrigerator system. The phase change material can absorb or release large amount of latent heat of fusion depending on surrounding temperatures for efficient thermal management. This research focuses on how incorporating PCM to the conventional PU foam insulation affects the inside temperatures of the refrigerator system and in-turn helps in conserving energy by reducing the compressor run time. It was found that only 0.25-inch-thick PCM layer in insulation can certainly benefit the refrigerators by reducing the amount of electricity consumption and thus increasing the total energy savings through the numerical study results via COMSOL Multiphysics in this study. This work aims to investigate a PCM-incorporated insulation material to accomplish the enhancement of thermal insulation performance for refrigerators.

This report aims to study how the indoor climate in a conference room can be improved by the use of phase change material (PCM). The study includes an experiment where 40 kg of salt hydrate based PCM was placed within a conference room located in an office in the city of Uppsala, Sweden. The experiment resulted in a decrease in the peak temperature with respect to the internal heat gains in the conference room and a slower temperature increase with PCM implemented. The report concludes that PCM can improve the indoor climate in regard to its ability to limit the temperature fluctuation. The study also contains modelling and simulation over the office and conference room in the program Trnsys. This was carried out to study how the temperature and cooling demand in the conference room and office respectively would change with a larger implementation of PCM. When 106 kg of PCM was simulated to be implemented in two of the conference room walls, the specific peak temperature was on average decreased with 0.17 °C/kW during the year. Furthermore, a decrease in the cooling demand with 16 % was achieved when implementing 1 208 kg of PCM in the internal walls of the office. This study shows that there is potential for reducing the cooling demand in the building through an implementation of PCM. Further studies with a more detailed model of the office is recommended before deciding upon if and where PCM should be implemented.

abstract: Phase change materials (PCMs) are combined sensible-and-latent thermal energy storage materials that can be used to store and dissipate energy in the form of heat. PCMs incorporated into wall-element systems have been well-studied with respect to energy efficiency of building envelopes. New applications of PCMs in infrastructural concrete, e.g., for mitigating early-age cracking and freeze-and-thaw induced damage, have also been proposed. Hence, the focus of this dissertation is to develop a detailed understanding of the physic-chemical and thermo-mechanical characteristics of cementitious systems and novel coating systems for wall-elements containing PCM. The initial phase of this work assesses the influence of interface properties and inter-inclusion interactions between microencapsulated PCM, macroencapsulated PCM, and the cementitious matrix. The fact that these inclusions within the composites are by themselves heterogeneous, and contain multiple components necessitate careful application of models to predict the thermal properties. The next phase observes the influence of PCM inclusions on the fracture and fatigue behavior of PCM-cementitious composites. The compliant nature of the inclusion creates less variability in the fatigue life for these composites subjected to cyclic loading. The incorporation of small amounts of PCM is found to slightly improve the fracture properties compared to PCM free cementitious composites. Inelastic deformations at the crack-tip in the direction of crack opening are influenced by the microscale PCM inclusions. After initial laboratory characterization of the microstructure and evaluation of the thermo-mechanical performance of these systems, field scale applicability and performance were evaluated. Wireless temperature and strain sensors for smart monitoring were embedded within a conventional portland cement concrete pavement (PCCP) and a thermal control smart concrete pavement (TCSCP) containing PCM. The TCSCP exhibited enhanced thermal performance over multiple heating and cooling cycles. PCCP showed significant shrinkage behavior as a result of compressive strains in the reinforcement that were twice that of the TCSCP. For building applications, novel PCM-composites coatings were developed to improve and extend the thermal efficiency. These coatings demonstrated a delay in temperature by up to four hours and were found to be more cost-effective than traditional building insulating materials. The results of this work prove the feasibility of PCMs as a temperature-regulating technology. Not only do PCMs reduce and control the temperature within cementitious systems without affecting the rate of early property development but they can also be used as an auto-adaptive technology capable of improving the thermal performance of building envelopes. / Dissertation/Thesis / Doctoral Dissertation Civil, Environmental and Sustainable Engineering 2018

Capital investment reduction, exergetic efficiency improvement and material compatibility issues have been identified as the primary techno-economic challenges associated, with the near-term development and deployment of thermal energy storage (TES) in commercial-scale concentrating solar power plants. Three TES techniques have gained attention in the solar energy research community as possible candidates to reduce the cost of solar-generated electricity, namely (1) sensible heat storage, (2) latent heat (tank filled with phase change materials (PCMs) or encapsulated PCMs packed in a vessel) and (3) thermochemical storage. Among these the PCM macro-encapsulation approach seems to be one of the most-promising methods because of its potential to develop more effective energy exchange, reduce the cost associated with the tank and increase the exergetic efficiency. However, the technological barriers to this approach arise from the encapsulation techniques used to create a durable capsule, as well as an assessment of the fundamental thermal energy transport mechanisms during the phase change. A comprehensive study of the energy exchange interactions and induced fluid flow during melting and solidification of a confined storage medium is reported in this investigation from a theoretical perspective. Emphasis has been placed on the thermal characterization of a single constituent storage module rather than an entire storage system, in order to, precisely capture the energy exchange contributions of all the fundamental heat transfer mechanisms during the phase change processes. Two-dimensional, axisymmetric, transient equations for mass, momentum and energy conservation have been solved numerically by the finite volume scheme. Initially, the interaction between conduction and natural convection energy transport modes, in the absence of thermal radiation, is investigated for solar power applications at temperatures (300 - 400°). Later, participating thermal radiation within the storage medium has been included in order to extend the conventional natural convection-dominated model and to analyze its influence on the melting and freezing dynamics at elevated temperatures (800 - 850°). A parametric analysis has been performed in order to ascertain the effects of the controlling parameters on the melting/freezing rates and the total and radiative heat transfer rates at the inner surface of the shell. The results show that the presence of thermal radiation enhances the melting and solidification processes. Finally, a simplified model of the packed bed heat exchanger with multiple spherical capsules filled with the storage medium and positioned in a vertical array inside a cylindrical container is analyzed and numerically solved. The influence of the inlet mass flow rate, inner shell surface emissivity and PCM attenuation coefficient on the melting dynamics of the PCM has been analyzed and quantified.

Open celled micro and nano foams fabricated from polymers and metals have attracted tremendous attention in the recent past because of their applications in numerous areas such as catalyst carriers, filtration media, ion exchange membranes and tissue engineering scaffolds. In this study open celled polymer micro- and nano foams with controllable pore size and porosity were fabricated via solid state foaming of immiscible blends. The polymer foams were used as templates for fabricating nickel foams using an ethanol based electroless plating process. Thermal conductivity of micro- and nano foams was studied as a function of pore size and porosity using finite element and molecular dynamics based models. The effect of pore size and porosity on performance of phase change material infiltrated metal foams for thermal management was investigated via numerical models. Open celled micro foams were fabricated via solid state foaming of ethylene acrylic acid (EAA) and polystyrene (PS) co-continuous blends. Blending temperature was the main parameters affecting the formation of co-continuous structure. Gas saturation and foaming studies were performed to determine ideal processing conditions for the blend. The results indicated that saturation pressure and foaming temperature were major process parameters determining the porosity of the foamed samples. Open celled polymer templates were obtained by selective extraction of PS phase using dichloromethane (DCM). Foaming resulted in faster extraction of PS and also in a higher porosity. Open celled nano foams were fabricated via solid state foaming of polyetherimide (PEI) and polyethersulfone (PES). The effect of process parameters namely saturation pressure and temperature, desorption time, and foaming temperature and time on porosity and pore size was studied. A high gas concentration and foaming temperature were required to obtain nano pore-sized foams. Throughout the cross section there existed regions with varying pore size and porosity and solid skins at the surface regions of the foam. A solvent surface dissolution process using dimethylformamide (DMF) was employed to access the internal porous structure. Micro- and nano cellular nickel foams were fabricated from EAA and PES templates via electroless plating. The structure of the nickel foams was an inverse of the polymer templates. Ethanol based electroless plating solutions were used to ensure infiltration into the porous structure because of the small pore sizes. Finite element and molecular dynamics based models were developed to predict thermal conductivity of polymer foams as a function of pore size and porosity. Pore sizes ranging from 1 nm to 1 mm were studied. Models were partially validated using experimental data. The results showed that pore size has significant effect on thermal conductivity even for microcellular and conventional foams. When the pore size is reduced to the nanometer scale, the thermal conductivity of the nano foam dramatically reduces and the value could be lower than that of air for certain porosity levels. The extremely low thermal conductivity of polymer nanofoams is possibly due to increased phonon-phonon scattering in the solid phases of the polymer matrix in addition to low thermal conductivity of gas trapped in nano sized pores. Finite element based models were also developed to study the effect of pore size and porosity on performance of phase change material infiltrated metal foams for thermal management applications. The results showed that foams with smaller pore sizes can delay the temperature rise of the heat source for an extended period of time by rapidly dissipating heat in the phase change material. The lower temperatures resulting from the use of a smaller pore size metal foam could significantly increase the lifetime of IC chips. / text

The present work investigates, numerically, the process of melting and solidification in hollow vertical cylinders, filled with air and phase change material (PCM). The PCM used is sodium nitrate, which expands upon melting. Therefore, a void must be present within the cylinder, which is filled with air. The influence of cylinder shape on melting time is determined. The numerical model takes both conductive and convective heat transfer into account during the melting process. The Volume-of-Fluid (VOF) model is used to track the interface between the PCM and air as the PCM melts. Three dimensionless numbers represent the characteristics of the problem, which are the Grashof, Stefan, and Prandtl numbers. The Stefan and Prandtl numbers are held constant, while the Grashof number varies. Inner Aspect Ratio (AR) is used to characterize the shape of the cylinder, which is defined as the ratio of the height to the diameter of the vertical cylinder. In this study, a range of AR values from 0.23 to 10 is investigated. Cylinders with small AR, corresponding to high Grashof numbers, lead to lower melting times compared with cylinders with high AR. The molten PCM velocity was also influenced greatly by this difference between solid PCM shape between high and low AR cases. Cylinders with small AR, corresponding to high Grashof numbers, lead to higher solidification times compared with cylinders with high AR. It was found that the velocity decreased during the solidification process, but the shape of the cylinder had an effect on the decrease. Natural convection velocity was found to decrease during the solidification process and, therefore, its effects diminish as solidification proceeds.

Sensible energy storage for solar domestic hot water (SDHW) systems is space consuming and heavy. Latent heat energy storage systems (LHESSs) offer a solution to this problem. However, the functionality of a LHESS during simultaneous charging/discharging, an operating mode encountered when used with a SDHW, had not been studied experimentally. A small scale vertical cylindrical LHESS, with dodecanoic acid as the phase change material (PCM), was studied during separate and simultaneous charging/discharging. Natural convection was found to have a strong influence during melting, but not during solidification. During simultaneous operation heat transfer was limited by the high thermal resistance of the solid PCM. However, when the PCM was melted, direct heat transfer occurred between the hot and cold heat transfer fluids, indicating the significance of the PCM phase on heat transfer in the system. The results of this research will lead to more optimally designed LHESS for use with SDHW. ?

This thesis work presents a numerical study of the effects of fins and thermal fluid velocities on the storage characteristics of a cylindrical latent heat energy storage system (LHESS). The work consists of two main components: 1. The development of a numerical method to study and solve the phase change heat transfer problems encountered in a LHESS during charging of the system, which results in melting of the phase change material (PCM). The numerical model is based on the finite element method. The commercial software COMSOL Multiphysics was used to implement it. The effective heat capacity method was applied in order to account for the large amount of latent energy stored during melting of a PCM, and the moving interface between the solid and liquid phases. The fluid flow, heat transfer and phase change processes were all validated using known analytical solutions or correlations. 2. Due to the low thermal conductivity of PCMs, the heat transfer characteristics of an enhanced LHESS was studied numerically. The effects of fins and the thermal fluid velocity on the melting rate of the PCM in the LHESS were analyzed. Results obtained for configurations having between 0 and 27 fins show that the heat transfer rate increases with addition of fins and thermal fluid velocity. The effect of the HTF velocity was observed to be small with few fin configurations since the thermal resistance offered by the LHESS system, mostly PCM, is vastly more important under these conditions; while its effect becomes more pronounced with addition of fins, since the overall thermal resistance decreases greatly with the addition of fins. The total energy stored after 12 hours for 0 and 27 fins configurations range between 3.6 MJ and 39.7 MJ for a thermal fluid velocity of 0.05 m/s and between 3.7 MJ and 57 MJ for a thermal fluid velocity of 0.5 m/s. The highest system efficiencies for the 0.05 m/s and 0.5 m/s, obtained with 27 fins configuration are 68.9% and 97.9% respectively.

abstract: Phase Change Material (PCM) plays an important role as a thermal energy storage device by utilizing its high storage density and latent heat property. One of the potential applications for PCM is in buildings by incorporating them in the envelope for energy conservation. During the summer season, the benefits are a decrease in overall energy consumption by the air conditioning unit and a time shift in peak load during the day. Experimental work was carried out by Arizona Public Service (APS) in collaboration with Phase Change Energy Solutions (PCES) Inc. with a new class of organic-based PCM. This "BioPCM" has non-flammable properties and can be safely used in buildings. The experimental setup showed maximum energy savings of about 30%, a maximum peak load shift of ~ 60 min, and maximum cost savings of about 30%. Simulation was performed to validate the experimental results. EnergyPlus was chosen as it has the capability to simulate phase change material in the building envelope. The building material properties were chosen from the ASHRAE Handbook - Fundamentals and the HVAC system used was a window-mounted heat pump. The weather file used in the simulation was customized for the year 2008 from the National Renewable Energy Laboratory (NREL) website. All EnergyPlus inputs were ensured to match closely with the experimental parameters. The simulation results yielded comparable trends with the experimental energy consumption values, however time shifts were not observed. Several other parametric studies like varying PCM thermal conductivity, temperature range, location, insulation R-value and combination of different PCMs were analyzed and results are presented. It was found that a PCM with a melting point from 23 to 27 °C led to maximum energy savings and greater peak load time shift duration, and is more suitable than other PCM temperature ranges for light weight building construction in Phoenix. / Dissertation/Thesis / M.S. Mechanical Engineering 2010

Deployment of high temperature (>500 °C) thermal energy storage in solar power plants will make solar power more cost competitive and pave the way towards a sustainable future. In this research, a unique metallic encapsulation has been presented for thermal energy storage at high temperatures, capable of operation in aerobic conditions. This goal was achieved by employing low cost materials like carbon steel. The research work presents the unique encapsulation procedure adopted, as well as various coatings evaluated and optimized for corrosion protection. Experimental testing favored the use of 150 μm of nickel on carbon steel for corrosion protection in these conditions. These metallic encapsulations survived several thermal cycles at temperatures from 580 °C to 680 °C with one encapsulation surviving for 1700 thermal cycles.