Ο Φώσφορος είναι από τα κυριότερα θρεπτικά συστατικά που συμβάλλουν στην ανάπτυξη των φυτών και άλλων βιολογικών οργανισμών. Η παρουσία του ωστόσο σε αυξημένα επίπεδα συγκεντρώσεων στα επιφανειακά ύδατα απορροής, συμβάλλει στην δημιουργία ανεπιθύμητου ευτροφισμού. Η επεξεργασία των αστικών υγρών αποβλήτων, πριν την τελική διάθεση τους στους υδάτινους αποδέκτες, για την απομάκρυνση του διαλελυμένου φωσφόρου, είναι απαραίτητη. Ουσιαστική ωστόσο συμβολή στην αειφόρο ανάπτυξη συνιστά η ανάκτηση του φωσφόρου με την μορφή προϊόντων τα οποία μπορούν να χρησιμοποιηθούν ως λιπάσματα. Αυτό αποτέλεσε και τον βασικό στόχο της παρούσας εργασίας. Συγκεκριμένα, στην παρούσα εργασία μελετήθηκε η δυνατότητα ανάκτησης των ανόργανων φωσφορικών από προσομοιωμένο αστικό υδατικό απόβλητο, με την κρυστάλλωση MgNH4PO4∙6H2O (Στρουβίτη). Διερευνήθηκε η δυνατότητα ανάκτησης του φωσφόρου με την μορφή στρουβίτη σε ρευστοποιημένη κλίνη με πληρωτικό υλικό πυριτικά στερεά. Η κρυστάλλωση έγινε σε υπέρκορα αλλά σταθερά διαλύματα και μελετήθηκε η μόνιμη κατάσταση η οποία μπορεί να αναπτυχθεί με συνεχή τροφοδοσία ανακύκλωσης του διαλύματος. Έγινε παραμετρική μελέτη των συνθηκών λειτουργίας της κλίνης με στόχο την μεγιστοποίηση της ανάκτησης φωσφόρου σε pH═6.5 και θ═25C. Το στερεό που καταβύθισθηκε από τα υδατικά διαλύματα, χαρακτηρίσθηκε με περίθλαση ακτίνων -Χ(XRD) και ηλεκτρονική μικροσκοπία σάρωσης (SEM). Διερευνήθηκε ο μηχανισμός της ετερογενούς πυρηνογενέσεως και αναπτύξεως κρυστάλλων στρουβίτη στην επιφάνεια του πληρωτικού υλικού της ρευστοποιημένης κλίνης με μετρήσεις του ρυθμού κρυστάλλωσης συναρτήσει του υπερκορεσμού. Οι μετρήσεις αυτές έδειξαν ότι το καθορίζον την ταχύτητα στάδιο ήταν η διάχυση των δομικών μονάδων στην επιφάνεια των κρυσταλλιτών του πληρωτικού υλικού, το οποίο ήταν καιτο υπόστρωμα για την κρυσταλλική ανάπτυξη. Η κρυσταλλική ανάπτυξη του στρουβίτη, έγινε επιλεκτικά στους κρυσταλλίτες του πληρωτικού υλικού. / Phosphorus is one of the most essential nutrients for the growth of plants and other organisms. However, the presence at high concentrations in surface waters, contributes to the development of eutrophication.The treatment of municipal wastewaters, before final disposal in aquatic systems, is necessary for the removal of dissolved phosphorus. Alternatively, phosphorus recovery in the form of solids which may be used as fertilizers is a significant contribution to the sustainable development.In the present work, it was attempted to recover P from simulated municipal wastewater in the form of struvite (MgNH4PO4∙6H2O) by crystallization in a fluidized bed reactor(FBR).Silicates (quartz and silica gel) were used as substrates in the FBR.The FBR was fed with kinetically stable solutions, supersaturated with respect to struvite. The solutions were introduced in the silicate bed by a peristaltic pump and were recirculated through a reservoir. Measurements of the solution pH and of the concentrations of Mg and P were used to monitor the process and for the measurement of induction times and rates of precipitation. A parametric study of the operating conditions, in the FBR was carried out in order to investigate the possibilities of P recovery at pH 6.50 and θ═25C. The mechanism of heterogeneous nucleation and crystal growth of struvite crystals on the surface of the filling particles(quartz)of the FBR, was investigated from measurements of the crystallization rate as a function of the solution supersaturation.In all cases the crystalline material forming out of the supersatured solutions was struvite and was identified by X-Ray Diffraction (XRD)and Scanning Electron Microscopy (SEM). The kinetics results suggested that the rate determining step was the diffusion of the structural units on the surface of the substrate particles. The induction times preceding the onset of the selective crystallization of struvite on the quartz particls in the FBR were inversely proportional with the solution supersaturation.From this dependence a value of ca. 22mJm^-2 was calculated for the surface energy of the overgrowth. Induction times were shorter and crystal growth rates were faster the higher the fluid velocity in the FBR, in agreement with literature reports.

O Φώσφορος είναι βασικό συστατικό των αστικών αποβλήτων, ο οποίος συγκεντρώνεται στους υδάτινους αποδέκτες προκαλώντας κυρίως προβλήματα ευτροφισμού. Τα παγκόσμια αποθέματα ορυκτού φωσφόρου μειώνονται λόγω της αυξημένης ζήτησης, έτσι κρίνεται απαραίτητο η κατά κάποιον τρόπο ανακύκλωση του. Μια από τις εναλλακτικές και πολλά υποσχόμενες μεθόδους για την ανάκτηση του φωσφόρου από την επεξεργασία των υγρών αποβλήτων είναι η δέσμευση του φωσφόρου, μέσω της κρυστάλλωσης, υπό την μορφή φωσφορικών αλάτων όπως ο στρουβίτης (ΜgNH4PO4.6H2O). O στρουβίτης χρησιμοποιείται απευθείας ως βραδέως αποδεσμευόμενο λίπασμα, το οποίο λόγω της χαμηλής του διαλυτότητας, εξασφαλίζει, την ελεγχόμενη παροχή θρεπτικών συστατικών φωσφόρου και αζώτου, απαραίτητων για την ανάπτυξη των φυτών. Στη παρούσα εργασία, δοκιμάστηκαν δύο τύποι αντιδραστήρων, ένας αντιδραστήρας ρευστοποιημένης κλίνης (FBR) και ένας αντιδραστήρας διαλείποντος έργου (Batch) με συνθετικό απόβλητο σε pH 6.50 στους 25οC. Η στοιχειομετρική αναλογία 1:1:1 των πλεγματικών ιόντων του στρουβίτη, Mg:N:P, διατηρήθηκε σε όλα τα πειράματα. Η καταβύθιση στρουβίτη σε υπέρκορα διαλύματα εξαρτάται κυρίως από τον υπερκορεσμό της καταβυθιζόμενης φάσης, τη θερμοκρασία και τη παρουσία ξένων ιόντων ή επιμολύνσεων. Πραγματοποιήθηκαν πειράματα αυθόρμητης καταβύθισης του στρουβίτη σε συνθήκες σταθερού pH για τον καθορισμό του εύρους της μετασταθούς περιοχής. Η γνώση αυτή είναι απαραίτητη για τον καθορισμό των συνθηκών διεξαγωγής πειραμάτων. Τα αποτελέσματα από τους δύο τύπους αντιδραστήρων, δεν παρουσίασαν διαφορές στους χρόνους επαγωγής γεγονός το οποίο υποδεικνύει την αυξημένη σημασία της πυρηνογένεσης και την μικρότερη σημασία της ρευστοδυναμικής του συστήματος. Στους δύο τύπους αντιδραστήρων μελετήθηκε ο ετερογενής σχηματισμός του στρουβίτη σε συνθήκες σταθερού pH 6.50, σε σταθερά υπέρκορα διαλύματα συνθετικού αποβλήτου, χρησιμοποιώντας ως φύτρα για την εκκίνηση της κρυσταλλικής ανάπτυξης, quartz, άμμο και στρουβίτη. Με υπόστρωμα quartz, παρατηρήθηκε μείωση του ρυθμού καταβύθισης αυξανομένης της ποσότητας τόσο σε αντιδραστήρα batch όσο και σε FBR, λόγω της επιβραδυντικής δράσης των πυριτικών ιόντων. Με υπόστρωμα άμμου, παρατηρήθηκε υπερδιπλάσια αύξηση του ρυθμού καταβύθισης για τη διπλάσια ποσότητα φύτρων, το οποίο συνηγορεί στην υπόθεση της δευτερογενούς πυρηνογένεσης. Τα μεγαλύτερα ποσοστά ανάκτησης φωσφόρου της τάξεως ~40% και καταβύθισης στρουβίτη από 70-100% είχαμε σε αντιδραστήρα ρευστοποιημένης κλίνης με υπόστρωμα στρουβίτη. Η χρήση υποστρώματος άμμου είχε αποτελέσματα παραπλήσια με τα αντίστοιχα τα οποία ελήφθησαν με την χρησιμοποίηση φύτρων κρυσταλλικού στρουβίτη. Η εισαγωγή σωματιδίων quartz στα υπέρκορα διαλύματα για την δημιουργία πυρήνων κρυστάλλωσης στρουβίτη είχε ως αποτέλεσμα την συγκριτικά μικρότερη απομάκρυνση φωσφόρου και κρυστάλλωση στρουβίτη. Σε λιγότερα από 700min λειτουργίας των αντιδραστήρων, στα υπέρκορα διαλύματα στα οποία είχαν εισαχθεί φύτρα στρουβίτη, η καταβυθιζόμενη ποσότητα στρουβίτη ήταν η μέγιστη δυνατή. Συγκρίσιμα αποτελέσματα ελήφθησαν με την εισαγωγή άμμου στα υπέρκορα διαλύματα. Το καταβυθιζόμενο στερεό χαρακτηρίστηκε με μεθόδους περίθλασης ακτίνων-X και ηλεκτρονική μικροσκοπία σάρωσης. Στα πειράματα batch, το καταβυθιζόμενο στερεό ήταν στρουβίτης, ενώ στα FBR σε υπόστρωμα 20g quartz σε χαμηλό υπερκορεσμό καταβυθίστηκε μικρή ποσότητα φωσφορικού μαγνησίου και σε υπόστρωμα 5g στρουβίτη σε υπερκορεσμό Ω=1.65 παρατηρήθηκε μικρή ποσότητα newberyite. / Phosphorus is one of the main components in the municipal wastewater, which can lead to problems such as eutrophication in the water reservoirs. The known reserves of phosphorus rocks are decreasing because of the high worldwide demands. Thus, it is necessary to recycle phosphorus from wastewater. Τhe crystallization of struvite is An attractive and new alternative method for phosphorus recovery. Struvite may be used as a slow-release fertilizer because of its relatively low solubility and the presence of both ammonia and phosphorus which through dissolution nutrients available to plants. In the present work, two types of reactors, a fluidized bed reactor (FBR) and a stirred tank reactor were used for the investigation of phosphorus recovery in synthetic wastewater at pΗ 6.50, 25οC. The stoichiometric molar ratio at the constituent ions was 1:1:1 through out the experiments of the present work. The extent of struvite precipitation depends on the solution supersaturation with respect to the precipitating solid, the temperature and the presence of foreign ions or substrates in the solution. The spontaneous precipitation of struvite was studied in both types of reactors at a constant pH 6.50 in order to determine the metastable zone width. This provided knowledge of the stable supersaturated solutions domain where heterogenous nucleation experiments can be done, in order to evaluate nucleation experiments can be done, in order to evaluate the relative ability of substrates to induce the crystallization of struvite. For the two type’s reactors, no significant differences were measured for the induction time, preceding precipitation. This suggested that hydrodynamics is not very important for the conditions of the present work. The heterogeneous formation of struvite was investigated at constant supersaturation and of pH in synthetic wastewater in both types of reactors. The seeds included quartz, sand and synthetic struvite. A decrease in the rate of struvite precipitation was found in both reactors with the use of quartz seeds due to the retardation effect of silicon ions. The use of sand seeds increased the rate of precipitation, while increasing the amount of substrate, resulted in a disproportionate increase at the respective rates of precipitation, suggesting a secondary nucleation process. Phosphorus recovery reached almost 40% and precipitation of struvite from 70 to 100% in the FBR filled with struvite. Sand gave similar results with struvite. The recovery of phosphorus and precipitation with quartz seeds were low, perhaps because of the inhibition effect of the silicon ions. Experiments, in which struvite seeds were used to seed supersaturated solutions, resulted in the precipitation the maximum amount of struvite in less than 700min. The experiments with sand seeds were quite close from the previous experiments especially in high supersaturation values. Finally, the precipitated solid characterized with XRD and SEM. In the batch series, the precipitated solid was struvite but for the FBR experiments a small amount of magnesium phosphate, for supersaturation Ω= 1.65 with 20g quartz seeds and a small amount of newberyite for 5g struvite seeds in supersaturation value 1.65, were obtained. These findings suggested that the problem is complex and kinetic stabilization of metastable mineral phases may be formed at very specific conditions.

abstract: Biofuel from microbial biomass is a viable alternative to current energy production practices that could mitigate greenhouse gas levels and reduce dependency on fossil fuels. Sustainable production of microbial biomass requires efficient utilization of nutrients like phosphorus (P). P is a limited resource which is vital for global food security. This paper seeks to understand the fate of P through biofuel production and proposes a proof-of-concept process to recover P from microbial biomass. The photosynthetic cyanobacterium Synechocystis sp. PCC 6803 is found to contain 1.4% P by dry weight. After the crude lipids are extracted for biofuel processing, 92% of the intercellular P is found within the residual biomass. Most intercellular P is associated with nucleic acids which remain within the cell after lipids are extracted. Phospholipids comprise a small percentage of cellular P. A wet chemical advanced oxidation process of adding 30% hydrogen peroxide followed by 10 min of microwave heating converts 92% of the total cellular P from organic-P and polyphosphate into orthophosphate. P was then isolated and concentrated from the complex digested matrix by use of resins. An anion exchange resin impregnated with iron nanoparticles demonstrates high affinity for P by sorbing 98% of the influent P through 20 bed volumes, but only was able to release 23% of it when regenerated. A strong base anion exchange resin sorbed 87% of the influent P through 20 bed volumes then released 50% of it upon regeneration. The overall P recovery process was able to recover 48% of the starting intercellular P into a pure and concentrated nutrient solution available for reuse. Further optimization of elution could improve P recovery, but this provides a proof-of-concept for converting residual biomass after lipid extraction to a beneficial P source. / Dissertation/Thesis / M.S. Civil and Environmental Engineering 2012

Kyoto University (京都大学) / 0048 / 新制・課程博士 / 博士(工学) / 甲第15720号 / 工博第3334号 / 新制||工||1504(附属図書館) / 28265 / 京都大学大学院工学研究科都市環境工学専攻 / (主査)教授 津野 洋, 教授 田中 宏明, 教授 清水 芳久 / 学位規則第4条第1項該当

The global demand for food is increasing. Different nutrients are used to increase growth in agriculture and are thus essential for the world ́s food supply. An important and common nutrient is phosphorus. It can be mined, in the form of phosphate, from phosphate rock. The problem is that mining causes environmental problems and phosphate rock is a non-renewable resource. A risk is that phosphorus will become a scarce commodity in about 100 years.  Sewage sludge from wastewater treatment plants (WWTP) is rich in phosphorus. In Sweden and other European countries, a stricter legislation is expected with consideration of an increased recovery of phosphorus from sewage sludge. A ban on the spread of hazardous substances like drug residues and heavy metals from the sludge is also expected. Incineration of the sludge can be done to eliminate hazardous substances and at the same time recover phosphorus and metals. Development of technologies to recover phosphorus from incinerated sewage sludge is therefore topical.  EasyMining is a company that invents new technologies to close nutrient cycles. One of their present projects is about recycling phosphorus, iron, and aluminium from incinerated sewage sludge. Hydrochloric acid (HCl) is used to leach the ash and in the following steps metals and phosphorus are recovered, and heavy metals are removed. Batch experiments have been performed and EasyMining examines the process in a continuous stirred tank reactor (CSTR).  The aim with this project is to compare the batch and continuous process for the ash leaching step. The study was limited to investigate different residence times and liquid to solid ratios (L/S ratios) for the ash leaching step in the CSTR. To accomplish the aim, mainly experimental studies have been performed. A total of 14 runs have been conducted to investigate the continuous process. The residence times 10, 30 and 60 min and the L/S ratios 2.5, 3 and 3.5 ml/g were evaluated. The lab-set up consisted of a peristaltic pump to pump diluted HCl solution, a conveyor belt to dose the ash and a CSTR. The filtrate was analysed for phosphorus, iron, and aluminium with a spectrophotometer. Interpretation of the result was conducted after each run and the data was then compared to previous batch data from within the company. A paired t-test was used to evaluate if there was a significant difference in the mean values between different residence times and L/S ratios.  The result shows that the leching is very fast and longer residence times or higher L/S ratios do not result in higher yields for phosphorus, iron, or aluminium. There is no significant difference between the examined residence times or L/S ratios in the paired t-test. Data from the batch process shows that the investigated residence times and L/S ratios do not affect the yield. A more even distribution of the yields is obtained in the batch process compared to the continuous process. The less even distribution in the continuous process, probably depends on errors in the method and the equipment used in the process. For example, there were some problems with the ash dosing, which led to an inconstant L/S ratio in the runs. This affected the calculated yields significantly. Overall, the batch process results in slightly higher yields. This is especially the case when excluding high calculated yields in the continuous process, probably obtained because of an overdosing of the ash. / Den globala efterfrågan på mat ökar. Olika näringsämnen används för att få en högre tillväxt i jordbruket och dessa är essentiella för världens livsmedelsproduktion. Ett viktigt och vanligt näringsämne är fosfor och det bryts i form av fosfat från fosfatmineral. Problemet är att brytningen förorenar miljön och dessutom är fosfat-sten en icke förnyelsebar resurs. Det finns en risk att fosfor blir en bristvara om cirka 100 år.  Avloppsslam från vattenreningsverk innehåller höga fosfatkoncentrationer. I Sverige samt i andra europeiska länder förväntas en striktare lagstiftning, som kräver en ökad återvinningsgrad av fosfor från avloppsslam. Även ett förbud mot spridningen av giftiga substanser som läkemedelsrester och tungmetaller förväntas införas. Slammet kan förbrännas för att eliminera farliga substanser samtidigt som fosfor och olika metaller kan återvinnas. Utvecklingen av nya tekniker för återvinning av fosfor från bränt avloppsslam är därför väldigt aktuell.  EasyMining är ett innovationsföretag som utvecklar nya tekniker för att erhålla slutna näringskretslopp. Ett av deras pågående projekt handlar om att återvinna fosfor, aluminium och järn från förbränt avloppsslam. Saltsyra används för att laka askan och i nästkommande steg återvinns fosfor och metaller, samtidigt som tungmetaller separeras. Satsvisa försök har genomförts och EasyMining vill nu undersöka processen i en tankreaktor.  Syftet med projektet är att jämföra resultat från den satsvisa driften med resultat från en kontinuerlig process för ask-lakningssteget. Studien begränsades till att endast undersöka olika uppehållstider och förhållandet mellan vätskan och askan (L/S-förhållande) i lakningssteget. För att uppnå syftet genomfördes huvudsakligen experimentella studier. 14 körningar genomfördes totalt för undersökning av den kontinuerliga processen. Undersökta uppehållstider var 10, 30 och 60 min och undersökta L/S-förhållandena var 2,5, 3 och 3,5 ml/g. Laborationsuppställningen bestod av en peristaltisk pump för tillförsel av utspädd saltsyralösning, ett rullband för dosering av askan samt en tankreaktor. Filtratet analyserades för fosfor, järn och aluminium i en spektrofotometer. Efter varje körning tolkades resultatet och jämfördes därefter med data från de av företaget tidigare utförda satsvisa försöken. Ett parat t-test användes för att utvärdera om det fanns någon signifikant skillnad i medelvärden mellan olika uppehållstider och L/S-förhållanden.  Resultatet visar att lakningen är väldigt snabb och längre uppehållstider eller högre L/S-förhållanden ger inte högre utbyten för fosfor, järn eller aluminium. Ingen signifikant skillnad erhålls mellan undersökta uppehållstider eller L/S-förhållanden i de parade t-testen. Data från de satsvisa försöken visar att de undersökta uppehållstiderna och L/S-förhållandena inte påverkar utbytet. En mindre spridning av utbyten erhålls i den satsvisa driften jämfört med den kontinuerliga. Den större spridningen i den kontinuerliga processen beror förmodligen på felkällor i processens metod/utrustning. Exempelvis var det en del problem med askdoseringen, vilket medförde icke konstanta L/S-förhållanden. Detta påverkade det beräknade utbytet signifikant. Generellt erhålls något högre utbyten i den satsvisa processen. Framförallt då höga beräknade utbyten exkluderas i den kontinuerliga processen på grund av en överdosering av askan.

The efficient use of resources and sustainable recovery of various materials are important to minimize the anthropogenic impact on the climate and environment. One such resource is the phosphorus present in manure and sewage sludge. Various technologies are currently being developed to recover the phosphorus for the use of fertilizers in agricultural applications. Thermochemical conversion presents an opportunity to recover energy from these materials. At the same time, elements can be recovered in ash fractions, potentially harmful organic substances can be destroyed and heavy metals fractionated from the P. Mono-combustion of sewage sludge mainly produce apatite, which is not plant available and useful for fertilization. Co-combustion/-gasification with other fuels enables modification of ash transformation pathways and also remedy potential problems, such as bed agglomeration, associated with e.g. agricultural residues used as fuels. This thesis aims to increase the current knowledge in ash transformation of phosphorus-rich materials in cocombustion/-gasification with woody and agricultural fuels in process temperatures relevant for fluidized bed systems. The work focuses on i) possibility for formation of plant-available K-bearing phosphates ii) the effect of fuel ash composition and chemical association of P in the fuel on the distribution and speciation of P and iii) interaction of P-rich ash with bed material in fluidized beds. Experiments were carried out in bench-scale bubbling fluidized bed (BFB), macro-TGA (thermogravimetric analysis) combustion reactors and a dual fluidized bed (DFB) gasification reactor. Fuels studied were mixtures of chicken litter together with wheat straw and bark, and mixtures of digested sewage sludge combined with wheat straw and sunflower husk. Ash fraction and bed materials were collected and analyzed using ICP-OES/MS, SEM-EDS and XRD techniques. For the mixture of chicken litter and K- and Si-rich wheat straw, combusted in BFB, P and Si together with K and Ca formed homogeneous ash particles with large amounts of potentially amorphous iv content. A similar behavior was observed in sewage sludge and wheat straw mixtures where P and Si were likely present in a melt that is amorphous after extraction. In addition to these particles, P was also found in crystalline compounds such as hydroxyapatite, whitlockite and CaKPO4. For mixtures with Ca-rich bark, most of the phosphate formed was in the form of hydroxyapatite. In the interaction of ash with bed material, P captures Ca and K in phosphates, decreasing the interactions of these elements with the bed material, and thus can decrease the risk for bed agglomeration. The findings show that it is possible to modify the ash transformation of P towards K-bearing phosphates by co-combustion. Furthermore, they suggest that it is possible to recover most of the phosphorus in coarse ash fractions through co-combustion of P-rich materials with agricultural fuels. This means that P and volatile heavy metals can be separated into different ash fractions. This also increases the possibility of utilizing existing boilers for recovery of P as well as increased their flexibility to different fuels. To further validate the agricultural value of the produced ashes, plant growth studies have to be performed.

Sewage sludge is a by-product of wastewater treatment that simultaneously gathers contaminants, valuable organic matter, and nutrients. The treatment of the increasing amount of sewage sludge is important from both pollution prevention and resource recovery perspectives as i) large shares of mineral phosphorus, listed as a critical raw material, terminate in the sewage sludge, and ii) energy recovery from sewage sludge can cover the energy-intensive demand of the treatment process. Previous research has identified sewage sludge combustion as a suitable treatment approach as it both addresses contaminant destruction and paves the way for efficient phosphorus recovery from the sewage sludge ash. The commercial development of this practice has, however, been slow. Therefore, this thesis aims to investigate the challenges in sustainable sewage sludge management, and to, in more detail, identify the economic viability of energy and phosphorus recovery from sewage sludge through combustion. The thesis’ aim is divided into two objectives addressed in three papers. First, to investigate how different aspects of sewage sludge management, such as contaminants, economic efficiency, technical aspects, and legislation, evolve and interact. This has been done by a review of sewage sludge management research over fifty years (Paper I). Second, to investigate the economic viability of simultaneous energy and phosphorus recovery from sewage sludge by comparing different technology and market scenarios. This has been done for i) new sewage sludge mono-/co-combustion plants (Paper II), and ii) the integration of treatment technologies, mainly anaerobic digestion, hydrothermal carbonization, and combustion, in an existing wastewater treatment plant (Paper III).  Results from the analysis of sewage sludge management research (Paper I) show a narrow-focused perspective that often excludes inseparable aspects such as combination of economic consideration and advanced extraction technology. The investment viability of a new mono-/co-combustion of sewage sludge (Paper II) is highly conditional on heat, electricity, and fertilizer price, and external financial support is often a crucial requirement. Sewage sludge co-combustion with potassium-rich biomasses improves sewage sludge quality and forms usable ash as fertilizer without further need for phosphorus recovery technology. In this case, the economic feasibility of the process is independent of usable ash revenue, which stimulates a competitive selling price for the ash, thereby improving the marketing of sludge-based fertilizer. Avoided disposal costs of sewage sludge for a retrofitted wastewater treatment plant by introducing hydrothermal carbonization (Paper III) shows good economic feasibility while recovering phosphorus. Integrating anaerobic digestion, hydrothermal carbonization, and combustion may also improve investment incentives by improving energy outputs and phosphorus recovery. The economic feasibility is contingent on product (hydrochar, heat, electricity) prices and sensitive to added equipment costs, and costs for sludge transportation and disposal.

Le phosphore est un élément crucial pour la vie sur Terre, de par son implication dans les processus bioénergétiques, le stockage et le traitement de l'information génétique. C'est également l'un des nutriments limitants en agriculture, aux côtés de l'azote et du potassium. Depuis la révolution verte au milieu du 20ième siècle, le monde agricole est dépendant des engrais phosphorés à bas coûts, fabriqués à partir d'une ressource fossile et nécessaires à l'amélioration des rendements des cultures à même de répondre aux besoins en nourriture d'une population en forte croissance. Cependant cette ressource, la roche phosphatée, s'épuise progressivement. De plus, son utilisation est très peu efficiente : moins de 20% du phosphore extrait se retrouve effectivement dans la nourriture consommée. L'une des raisons de cette faible efficience est la spécialisation de régions entières dans des productions agricoles spécifiques. Ainsi, les régions spécialisées dans les cultures à hauts rendements ont besoin de grandes quantités d'engrais minéraux alors que les régions d'élevage intensif ont des excédents de lisier sans terres agricoles suffisamment grandes et proches pour servir de zones d'épandage. L'épandage excessif de lisier en Bretagne est la cause première d'eutrophisation des cours d'eau. Le phosphore contenu dans le lisier porcin pourrait être recyclé sous forme de struvite (MgNH4PO4,6H2O), un engrais phosphaté à dissolution lente, très concentré et facilement transportable vers les régions de cultures végétales nécessitant une fertilisation phosphatée importante. Le phosphore du lisier porcin étant initialement présent sous une forme minérale solide, il est nécessaire de le dissoudre avant de le précipiter en struvite. Parce-que la dissolution par acidification chimique est trop chère et implique un mauvais bilan environnemental, le procédé développé lors de cette thèse utilise l'acidogénèse, un procédé biologique au cours duquel la matière organique est convertie en acides organiques en absence d'oxygène, acidifiant naturellement le lisier porcin. Différents déchets organiques ont été testés en tant que co-substrats dans du lisier porcin brut ou digéré, provoquant une fermentation de type lactique lorsque le co-substrat possédait une forte teneur en glucides facilement biodégradables, et une fermentation avec de nombreux acides organiques produits lorsque la teneur en glucides facilement biodégradables était faible. Il a pu être démontré que la fermentation lactique était le fait de bactéries appartenant au genre Lactobacillus, alors que divers Clostridiales dominaient lors des autres fermentations avec la production d'acétate, propionate, butyrate et valérate. Un réacteur en semi continu alimenté d'un mélange de lisier brut de petit pois et de carottes a permis la dissolution de 50% du phosphore total soit 750 mg-P/L. Après centrifugation, 3.4 g d'hydroxyde de magnésium par litre de surnageant a été ajouté afin d'élever le pH à 8 et ainsi précipiter la struvite. 99% du phosphore dissous a alors été abattu. Le solide obtenu contenait 70% de struvite, un léger excès de phosphore et de magnésium, ainsi que de la matière organique. L'acidogénèse permet l'hydrolyse de la matière organique complexe et la formation d'acides organiques. De ce fait, ce procédé de recyclage du phosphore contenu dans le lisier porcin pourrait être implémenté dans les nombreuses unités de méthanisation présentes en Bretagne et qui traitent des effluents animaux ainsi que des déchets organiques d'origine agricole, industrielle et municipale. La struvite obtenue pourrait être vendue dans les régions ayant besoin de fertilisation phosphatée alors que la matière organique du digestat pourrait être maintenue en Bretagne. Un tel procédé réduirait significativement l'eutrophisation due à l'épandage excessif du lisier tout en diminuant les besoins en fertilisants minéraux fossiles grâce à une source alternative aux performances fertilisantes équivalentes. / Phosphorus is a crucial nutrient for life, implicated in cellular bioenergetics as well as storage and processing of genetic information. It is also one of the limiting nutrients in agriculture with nitrogen and potassium. Since the green revolution in the middle of the 20th century, agriculture has relied on increasing amounts of cheap mineral P-fertilizers produced from a fossil resource to improve crop yields and sustain population growth. However, the resource is depleting and its use efficiency is poor: less than 20% of extracted P is actually consumed in food. One of the reasons for this is the specialization of entire regions into on type of agricultural production or another. Thus, regions focusing on high yield crops require large applications of fossil mineral fertilizers while intensive livestock breeding areas cannot find an output for their P-rich manure due to the distance with crop fields in need of P fertilization. Over application of animal manure in Brittany is the main cause of eutrophication in the region. Phosphorus could be recovered from pig manure as struvite, a concentrated, slow-release mineral fertilizer easily transported to crop-oriented regions in need of P fertilization. P in pig slurry is mostly under a solid inorganic form, requiring dissolution prior to precipitation as struvite. Because chemical acidification is too expensive and harmful to the environment, the process developed in this PhD relied on acidogenesis, a biological process in which organic matter is converted to organic acids under anaerobic conditions, thus naturally acidifying the swine slurry. Various organic wastes were tested as organic co-substrates on raw and digested pig slurry, leading to lactic acid fermentation when the co-substrate had a high content in easily biodegradable carbohydrates and a fermentation with diverse organic acids produced at low content in easily biodegradable carbohydrates. Lactobacillus was the genus responsible for lactic acid fermentation and various Clostridiales dominated otherwise, producing acetate, propionate, butyrate and valerate. A reactor was operated with semi-continuous feeding of raw swine slurry and carrot/pea, leading to the dissolution of 50% total-phosphorus or 750 mg-P/L. After centrifugation, struvite was precipitated in the supernatant by adding magnesium hydroxide to increase the pH to 8. 99% of dissolved P precipitated. The solid recovered contained 70% of struvite, a slight excess of P and Mg as well as organic matter. Because hydrolysis of organic matter and production of organic acids occurs during acidogenesis, the process could be implemented in the many anaerobic digestion units installed in Brittany treating animal manure and agricultural, industrial and municipal organic waste. The struvite recovered could be sold to regions in need while the digestate impoverished in P and rich in organic matter could be kept locally. Such process would reduce eutrophication due to over application of pig manure and also reduce the reliance on fossil P fertilizer by offering an alternative source with equivalent fertilizing performances.

The existing methods of sewage sludge and non-recyclable plastic waste management turn out to be unsatisfactory in long terms. Landfilling of the high-calorific-value wastes will be lim-ited in near future and the potential soil contamination by some of the sewage sludge contents led to several legislation changes in the field of using the sewage slugde in agriculture. The presented thesis aims to find an integrated solution for sewage sludge and plastic waste with a focus on the possibility of phosphorus recovery from the resulting ash. Based on the study of the available separate solutions and relevant legislative regulations, three variants of possible integration were proposed. Subsequently, the basic energy and material balance of these vari-ants were performed using W2E software.

The focus of this thesis is the posibility of obtaining phosphorus from liquid digestate. The theoretical part of the thesis is focused on summarizing the current situation regarding phosphorus recovery. The research summarizes the essential information about the method of struvite precipitation, by which phoshphorus is obtained in the form of struvite, which can be further used as a fertilizer. Based on the process information, an experimental device was designed to obtain phosphorus in the form of struvite, corresponding to industry standards. It is a cylindrical vessel with a conical bottom, in which the liquid digestate with the chemicals is mixed with a stirrer. The functionality of the device was tested experimentally on the created device. The results of the experiment were analyzed by XPS method, which confirmed the formation of struvite. For future operation, modifications of the device and pre-treatment of the liquid digestate were proposed, which could improve the whole process and its results.