Proper positioning of Microelectromechanical Systems (MEMS) components influences the functionality of the device, especially in devices where the motion is in the range of hundreds of micrometers. There are two main obstacles to positioning: off-axis displacement, and position determination. This work studies four large-displacement devices, their axial and transverse stiffness, and piezoresistive response. Methods for improving the device characteristics are described. The folded-beam suspension, small X-Bob, large X-Bob and double X-Bob were characterized using non-dimensional metrics that measure the displacement with regard to the size of the device, and transverse stiffness with regard to axial stiffness. The stiffness in each direction was determined using microprobes to induce displacement, and microfabricated force gauges to determine the applied force. The large X-Bob was optimized, increasing the transverse stiffness metric by 67%. Four-point resistance testing and microprobes were used to determine the piezoresistive response of the devices. The piezoresistive response of the X-Bob was maximized using an optimization routine. The resulting piezoresistive response was over seven times larger than that of the initial design. Piezoresistive encoders for ratcheting actuation of large-displacement MEMS are introduced. Four encoders were studied and were found to provide information on the performance of the ratcheting actuation system at frequencies up to 920 Hz. The PMT encoder produced unique signals corresponding to distinct ideal and non-ideal operation of the ratchet wheel actuation system. Encoders may be useful for future applications which require position determination.

High performance and low cost sensors based on microelectromechanical systems (MEMS) have become commonplace in today's world. MEMS sensors, such as accelerometers, gy- roscopes, pressure sensors, and microphones, are routinely used in consumer electronics, automobiles, industrial and aerospace applications. Basically, all these devices mea- sure tiny displacements of micromachined mechanical structures in response to external stimuli. One of the widely used techniques to detect these displacements is piezoresistive sensing. Piezoresistive sensors are popular in MEMS due to their simplicity and robustness. Traditionally, silicon has been the material of choice for piezoresistors due to its high strain sensitivity or gauge factor. Whereas metal lm piezoresistors typically have low gauge factor that puts them out of favour when compared to silicon. But metal lm piezoresistors have several advantages compared to their semiconductor counterparts, including simple and low-cost fabrication, low resistivity and generally low noise. Low resistance sensors become desirable particularly when the devices are scaled down to nanoelectromechanical systems (NEMS), where signal-to-noise ratio (SNR) performance becomes crucial. Enhancing the gauge factor of metal lms while keeping their low resistance advantage can dramatically improve their SNR performance for NEMS. This thesis reports a simple method we have developed to enhance the gauge factor of metal lm piezoresistors. We demonstrate this method on specially designed micro- cantilever devices. Using controlled electromigration, we are able to engineer the microstructure of gold lm and transform it into a locally inhomogeneous conductor which resembles a percolation network. This results in more than 100 times higher gauge factor at low to moderate sensor resistance. The SNR possible with our piezoresistor at high frequencies exceeds that of most available systems by at least an order of magnitude. Our locally inhomogeneous metal lm piezoresistor is a promising candidate for high-performance NEMS-based sensors of the future.

L’objectif de cette thèse est le développement d’un nouveau capteur de forcemulti-axes destiné à mesurer les composantes de friction impliquées dans lecontact doigt/objet lors la micromanipulation dextre. Des études théoriques etdes simulations par éléments finis ont conduit à la conception de ce capteurMEMS piézorésistif composé d’une plate-forme centrale munie d’une microbille,entourée d’une table compliante. D’après les résultats de simulations, ce capteur estcapable de mesurer indépendamment les forces normales et de frottement (couplageréciproque inférieure à 1%) avec une bonne sensibilité. Différents runs de fabricationnous ont permis d’obtenir des dispositifs exploitables. La structure mécanique de cescapteurs a été validée par la mesure des fréquences de résonance qui sont en accordavec les résultats de simulation. Des premiers résultats expérimentaux en termesde mesure de force ont ensuite été obtenus grâce au développement d’un banc detest (structure robotique, actionneurs, caméras, etc.). Nous nous sommes égalementintéressés à la problématique de l’étalonnage des capteurs de micro et nanoforceà l’aide de ressorts magnétiques reliés à des masses mesurables. Nous avons, danscette optique, mis au point une stratégie d’estimation et de compensation passivedes perturbations mécaniques en utilisant un principe différentiel. Cette approchea été appliquée à un capteur de nanoforce basé sur la lévitation diamagnétique et aabouti à des résultats prometteurs : une résolution inférieure au nanonewton a puêtre obtenue. / Sensor enabling to characterize the finger/object contact involved in dexterousmicromanipulation. Theoretical studies and finite elements simulations have lead tothe conception of this piezoresistive MEMS sensor composed of a central platformwith a micro-ball and surrounded by a compliant table. According to the simulationresults, this sensor is able to independently measure the normal and friction forces(crosstalk less than 1 %) with a good sensitivity. Several runs of fabrication allowedus to obtain usable devices. The mechanical structure of such sensors has beenvalidated by the measurement of resonance frequencies that are consistent with thesimulation results. The first experimental results in terms of force measurement werethen obtained through the development of a test bench (robotic structure, actuators,cameras, etc.). We were also interested in the problem of calibration of micro andnanoforce sensors using magnetic springs connected to measurable masses. In thiscontext, we developed an estimation strategy and a passive rejection of mechanicaldisturbances using a differential principle. This approach was applied to a nanoforcesensor based on the diamagnetic levitation and yielded promising results: a resolutionlower the nanonewton level could be obtained.