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Geometallurgical characterisation of Merensky Reef and UG2 at the Lonmin Marikana mine, Bushveld Complex, South AfricaDzvinamurungu, Thomas 24 July 2013 (has links)
M.Sc. (Geology) / The study aims to provide a geometallurgical assessment, including an evaluation of the response of different facies types of the Merensky Reef to mineral processing, and the identification of critical characteristics that determine processing behaviour. This is accomplished by obtaining quantitative mineralogical information, combined with chemical assay, laboratory scale milling and flotation testing. Lonmin Platinum’s Marikana Mine is located on the Western Limb of the Bushveld Complex to the east of Rustenburg. Platinum group elements (PGE) occur in, and are mined from, a variety of facies types of the Merensky Reef, and the UG2. For the purpose of the present study, three facies types of Merensky Reef samples and one sample of UG2 were used. The Merensky facies samples comprise of the BK, RPM, and Western Platinum variants. The mineral assemblages of the various Merensky Reef facies types at this locality comprise varying amounts of orthopyroxene, clinopyroxene, plagioclase, olivine, talc, serpentine, chlorite, chromite, magnetite and sulphides (mainly pyrrhotite, pentlandite and chalcopyrite). Approximately 20 individual 10 cm channel samples were collected from each of the facies variants of the Merensky Reef, and the UG2. These are coarsely crushed, mineral modal abundances determined using the MLA, and then analysed for Co, Cr, Cu, Ni, S and 6 PGE. The samples were then combined per facies type, and each of these composites subjected to laboratory scale milling and flotation testing. Abundant sulphide typically occurs with (is associated with) thin chromitite stringers, as is commonly observed in the Merensky Reef throughout the whole of the Bushveld Complex. Chromitite stringers are characterized by high PGE concentrations. The milling behaviour of the various facies samples, as well as flotation behaviour, was observed to be a function of mineralogy. The influence of ore mineralogy on the various stages of flotation, the mineralogical makeup of the various flotation concentrates, and the level of recovery of the PGE’s during flotation, were also investigated. Ore facies having the most abundant anorthite required the longest milling time to achieve the target grind of 60wt.% passing 75μm; and the ore with the most abundant enstatite produced the largest mass pull on floating. The facies with higher PGE grade, modal abundance of base metal sulphides, higher degree of liberation of base metal sulphides and least enstatite abundance produced the most favourable set of characteristics for efficient PGE recovery.
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The measurement of the viability of PGM-mining projects in a competitive marketBrogan, Paul Louis 30 August 2016 (has links)
submitted partial fulfilment of the requirements for the degree of
MASTER OF SCIENCE
in the Faculty of
ENGINEERING
in the University of the Witwatersremd, Johannesburg
August 1991
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Characterisation of geotechnical, geochemical and metallurgical properties for mine-to-mill optimisation at Sandsloot open pit platinum mine, South AfricaWalker, Shonagh. January 2008 (has links)
Sandsloot open pit mine extracts platinum, copper and nickel from the Platreef orebody in the Northern Limb of the Bushveld Complex. At present, it is the world's largest open pit platinum mine, but it is one of the smaller of six pits to be mined in this area by Potgietersrust Platinums Limited (PPRust). As mining progresses and the mine operations expand, sound knowledge of the subsurface ground, the orebody properties and their performance in the processing plant is imperative. An accurately characterised orebody, in terms of its geotechnical, geochemical and metallurgical properties, will facilitate the development of appropriate and cost effective mining practices and processing plant design. It will improve the prediction and performance of materials in each of the steps involved in converting the orebody rock mass into a concentrate /marketable product, which ultimately leads to mine-to-mill optimisation. This dissertation has focused on the geotechnical and metallurgical strength properties of the Platreef orebody at Sandsloot; the geochemical properties of the various lithologies and defined for each orebody rock type the associations and correlations within and between these properties. The petrography of the orebody material was studied to identify and classify the rock types. A rigorous testing programme was conducted and an extensive database of petrographic, geotechnical, geochemical and metallurgical information was assembled. The corresponding results within and across the different studies were grouped together and statistical analysis and interrogation of the data sets were performed. The research identified diverse rock types with contrasting physical properties in the Sandsloot open pit orebody. For each of the rock types the distinguishing characteristics and the variations in properties were identified. Significant differences and relationships between rock types for each property were assessed for predictability in mining. Statistical associations and correlations between the properties of each study were defined and models for predicting strength and rock type were developed. / Thesis (M.Sc.)-University of KwaZulu-Natal, Westville, 2008.
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Strategic scenario planning at Lonmin Western Platinum MineNaude, M. L. 28 August 2012 (has links)
M.B.A. / To develop four Strategic Scenario's for Lonmin Western Platinum Mine ( WPM ) based on investigation into outsourcing, financial, productivity and technological aspects to enable Lonmin Western Platinum Mine management to refocus their operating strategies. 1.7 Objective of research 1.7.1 To analyse the current external and internal environment 1.7.2 To evaluate Lonmin Western Platinum Mines current situation 1.7.3 To utilize an appropriate research methodology 1.7.4 To provide strategic scenarios to top management 1.7.5 To evaluate the strategic scenario's and provide a recommendation to management
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Mineralogie en petrografie van die Merenskyrif in die Western platinum-myn, naby MarikanaBrynard, Hermanus Johannes 26 May 2014 (has links)
M.Sc. (Geology) / Please refer to full text to view abstract
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An evaluation of small scale open cast mining of UG2 in the Bushveld complexMooney, David G January 1997 (has links)
The current weak state of the platinum market, as well as the large inventory of platinum group metals held by Russia, necessitates that the South African platinum mining industry must carefully evaluate the benefits and disadvantage of small-scale mining of shallow, open castable ore resources. Until the late 1980's, these resources were ignored due to the metallurgical complexities of treating oxidized ore, as well as the mind set that existed within the South African mining industry which militated against open cast mining in the Bushveld. During the latter part of the 1980's and early 1990's, advances in the metallurgical treatment of oxidized ore, specifically the UG2, as well as operational problems, created the impetus to begin the exploitation of these resources. Small-scale open cast mining has become viable due to the development of suitable mining methods that facilitate mining practices acceptable to the Department of Mineral and Energy Affairs, in terms of environmental legislation. Metallurgical advances and growing experience, especially with respect to the UG2, enables reasonable platinum group metals recovery from oxidized ore. The problems experienced in doing this can, and are being overcome. With growing public awareness of environmental issues, particularly related to the mining industry, the requirement to ensure that the small-scale open cast mine site is well managed is paramount. A methodology for the evaluation is presented along with a case study of a small-scale UG2 open cast pit. Evidence is presented that shows that these small-scale open cast mining operations are extremely profitable and require minimal capital expenditure. However, caution is advised when evaluating Merensky Reef open cast operations because of the problems that they present.
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Factors that sustain small and medium enterprises at Impala Platinum Mine in Rustenburg.Hlahane, Dawid. January 2013 (has links)
M. Tech. Business Administration / The aim of this research it to investigate factors that can sustain T1 category small and medium enterprises (SMEs) that provides service at Impala Platinum Mine in Rustenburg. The population for the study was 53 SMEs owners/directors, convenient sampling was used and a sample of 26 percent responded to the questionnaire.
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The development and application of a 3D geotechnical model for mining optimisation Sandsloot open pit platinum mine South Africa.Bye, Alan Russell. January 2003 (has links)
Detailed geological knowledge is often a major unknown factor in open pit mining and design, and
therefore poses a significant risk in the mining venture. As the knowledge of the geology improves
so the risk of unforeseen conditions reduces and therefore safety and productivity can be increased.
Historically, geotechnical methods and information have predominantly been used exclusively for
pit slope optimisation. This research documents the procedures and developments undertaken to
compile a comprehensive geotechnical database, and the application of the geotechnical data to
open pit mining, beneficiation and planning. The utilisation of the geotechnical information has
been enhanced through the novel development and application of a computerised, 3D geotechnical
model.
Sandsloot open pit was developed to extract the Platreef pyroxenite orebody, which is hosted within
the Northern Limb of the Bushveld Complex. Sandsloot is currently the world's largest open pit
exploiting Platinum Group Metals. Interaction of the basic magma with the footwall sediments of
the Transvaal Supergroup and varying degrees of assimilation has resulted in a unique suite of
hybrid rock types. These various rock types provide significant engineering geological challenges.
Geology and the detailed understanding of its properties are fundamental to the optimal design and
successful operation of any mine. Extensive fieldwork was conducted to collect geotechnical
information, both from exploration boreholes and in-pit mining faces. Over a 5-year period,
geotechnical data were collected from 29,213 m of exploration core and 6,873 m of exposed
mining faces. Extensive field and laboratory testing was undertaken in order to define the complete
set of geotechnical properties for each rock type in the Sandsloot mining area.
The geotechnical information relating to each borehole and facemap was stored in the Datamine®
software package. The information was collected in the form of rock mass rating (RMR), uniaxial
compressive strength (DCS), fracture frequency (FF/m) and rock quality designation (RQD). The
architecture of the database was developed along the principals used for generating an ore reserve
model.
One of the novel applications was the development of a computerized 3D, geotechnical model in
Datamine®. The geotechnical parameters, namely RMR, DCS, FF/m and RQD, were modelled for
each rock type, using geostatistics, to generate a 3D model. The data were interpolated between
exploration boreholes and exposed mining faces and the modelling was constrained using
wireframes separated by rock type. The result is a 3D model containing 15 m3 model blocks
populated with interpolated geotechnical information. The dimensions of the model blocks are
linked to the mining bench height of 15 m. The model can be queried to give predictions on rock
mass conditions for any planned mining area, as is the case with the ore reserve model, which
provides predictions on platinum grades.
The crux of the innovative research is the practical application of the 3D geotechnical model. This
was achieved through the development of both a fragmentation and a slope design model, which
read the interpolated geotechnical information. These models provided an engineering tool to optimise mining and milling perfonnance.
Rather than viewing the drill and blast department as an isolated cost centre and focussing on
minimising drill and blast costs, the application of the model concentrated on the fragmentation
requirements of the milling and mining business areas. Two hundred and thirty-eight blasts were
assessed to detennine the optimum fragmentation requirements for ore and waste. Based on the
study a mean fragmentation target of 150 mm was set for delivery to the crushing circuit and a
mean fragmentation of 230 mm was set for waste loading from the pit.
The mine operates autogenous mills, which are sensitive to the fragmentation profile delivered.
The harder zones occurring in the ore zone have a major impact on the plant's perfonnance. The
geotechnical parameters in the model were related to Lilly's Blastability Index, and in turn to
required explosive volumes and the associated drill and blast costs. Having defmed the
fragmentation targets, the Kuz-Ram equation was used in the fragmentation model to predict the
explosive volumes required to ensure consistent mining and milling perfonnance. The
geotechnical model is used to predict changes in geotechnical conditions and therefore the blasting
parameters can be adjusted in advance to ensure the milling and mining fragmentation
requirements are met. Through the application of the fragmentation model over an eighteen-month
period the loading and milling efficiencies improved by 8.5% and 8.8% respectively, resulting in
additional revenue ofR29 million for PPL.
Based on the mining rock mass rating (MRMR) values within the geotechnical model a stable slope
design model was created in order to calculate optimum inter-ramp angles. From a slope design
perspective the model was used to target data-deficient zones and highlight potentially weak rock
mass areas. As this can be viewed in 3D, the open pit slopes were designed to accommodate the
poor quality areas before they are excavated. It also follows that competent geotechnical zones can
be readily identified and the slope optimised accordingly.
Due to the detailed geotechnical infonnation being available in three dimensions, the open pit
slopes were designed based on a risk versus reward profile. As a significant geotechnical database
was available, more accurate and reliable designs were generated resulting in the overall slope
angle increasing by 3 degrees. This optimisation process will result in a revenue gain of R900
million over the life of the mine. The revenue and safety benefits associated with this design
methodology are substantial and have potential application to all open pit mining operations.
The research has enabled detailed geotechnical infonnation to be available in three dimensions.
This information can be readily accessed and interpreted, thus providing a powerful planning and
financial tool from which production optimisations, feasibility studies and planning initiatives can
be implemented. The development and application of a 3D geotechnical model has added a new
dimension to the constant strive for business improvement and reflects a novel and successful
approach towards the application of engineering geology at the Sandsloot mining operation. / Thesis (Ph.D.)-University of Natal, Durban, 2003.
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The geometallurgical characterization of the Merensky Reef at Bafokeng Rasimone Platinum Mine, South AfricaSmith, Albertus Johannes Basson 08 October 2014 (has links)
Ph.D. (Geology) / Please refer to full text to view abstract
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A geological, petrological and mineralogical study of the UG3 chromitite seam at Modikwa Platinum Mine : significance to exploration and PGE resourcesMachumele, Nkateko Jones January 2014 (has links)
The UG3 at Modikwa Platinum Mine occurs as a platiniferous, planar chromitite seam. It is stratigraphically located in the Upper Critical Zone of the Eastern Bushveld Complex. Field work study comprise of underground mapping, sampling, surface mapping, borehole core logging, microprobing and microscopic investigations carried out at the Rhodes University. The UG3 at the Modikwa Platinum Mine is about 22cm thick chromitite seam underlain by a white fine grained anorthosite and overlain by a brown medium grained feldspathic pyroxenite. It is an incomplete cyclic unit consisting of chromite and feldspathic pyroxenite. The UG3 reef at the Modikwa Platinum Mine lease area represents a Platinum Group Metal resource of 300 million tons of ore at an in situ grade of 2.5g/t. Under the current market conditions the UG3 reef remains unprofitable to mine in an underground operation due to the operational cost involved. However, it has been illustrated that the UG3 chromitite seam can increase profit margins in an open pit operation provided it is mined together with the economic UG2 chromitite seam. The extraction of the UG3 as ore in the four Modikwa UG2 open pits would result in a combined operating cash profit of R330 million. The UG3 chromitite seam is platiniferous. The platinum-group minerals (PGM) range in size from less than 10μm to about 70μm. The PGMs are associated with sulphides and are both located in the interstitial silicates and are concentrated in the chromitite seam. The PGMs show a strong preference to contact boundaries of the silicate grains, the chromite grains and the sulphide phases. In some instances, they are enclosed within the chromite grains in association with sulphides. The general sulphide assemblage comprises pentlandite and chalcopyrite whereas, the PGMs assemblage comprises cooperite, ferroplatinum, laurite, FeRhS and PtRhS.
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