The objectives of this research were 1) to examine correlations between compositional and structural properties of emulsion-treated base (ETB) layers, determine which of these factors exhibit the greatest spatial variability, and determine if significant differences exist between different test sections on a given project and 2) to investigate temporal trends in the structural properties of base materials treated with asphalt emulsion and to assess the rate at which ETB design properties are achieved. The research conducted in this study focused on testing of the ETB layer constructed on 7800 South (SR-48) in West Jordan, Utah. The research conducted in this study involved field and laboratory evaluations of spatial and temporal variability in properties of ETB. Regarding spatial results, the average modulus values of the ETB layer were unusually low for a typical stabilized base material and were in general even lower than the subgrade modulus values at this test site. All three sections had high moisture contents after compaction, with the moisture content of the ETB layer exceeding the specified optimum moisture content at many locations even before the emulsion was injected. One of the three test sections had higher percentages of reclaimed asphalt pavement and emulsion than the other two. The ETB compressive strength was very low throughout the entire year of testing, clearly demonstrating the consequences of inadequate emulsion curing associated with this project. The statistical analyses showed that higher pre-treatment moisture contents and higher amounts of binder added were associated with lower stiffness and strength, while higher wet densities were associated with higher stiffness and strength. The analyses also showed substantial variation in most response variables but comparatively low variation in predictor variables. Only four structural properties were significantly different between sections. Temporal testing was performed to monitor the properties of the ETB layer and to compare the ETB section to an adjacent untreated base course (UTBC) section. The ETB moisture content did not change significantly during the 1-year monitoring period, showing that drying of the ETB layer did not occur following placement of the hot mix asphalt surface. Furthermore, the analyses provided no evidence that the ETB layer experienced any sustained increase in strength as a result of emulsion curing; instead, the ETB modulus was shown to be greatly dependent on season, with higher ETB moisture contents and temperatures corresponding to lower ETB modulus values. Even during the winter when the ETB stiffness reached its peak, the modulus was still below the target value specified for this project. The statistical analyses indicated that the modulus values of the ETB and UTBC layers were not statistically different.

Le recyclage des enrobés bitumineux fabriqués selon un procédé tiède répond aux exigences du développement durable: il limite l'apport de matériaux neufs, permet la gestion des déchets et réduit la consommation d'énergie. Le recyclage des enrobés date des années 70 ; ce qui a changé depuis, c'est la volonté de pérenniser le recyclage à fort taux, définit ici à plus de 25% d'agrégats d'enrobés (AE). Les AE contiennent une part de bitume qui est valorisable pour ses propriétés viscoélastiques de liant hydrocarboné. Il est ainsi recherché une mobilisation de ce liant vieilli dans le processus de recyclage. L'un des problèmes suspectés lors du couplage recyclage/procédé tiède est le phénomène de double enrobage pouvant impacter la rhéologie du nouveau matériau: le liant de l'AE et le liant d'apport ne se mélangeraient pas totalement du fait de l'abaissement des températures de fabrication et formeraient des couches superposées. Ce phénomène serait la cause de dysfonctionnements mécaniques au niveau de l'enrobé. Il se pose donc la question de la qualité de l'enrobage de surfaces granulaires déjà enrobées et du manque de moyens de caractérisation pour l'observation in situ de l'interface. Dans ce travail de thèse, la qualité d'enrobage des agrégats d'enrobés par un liant d'apport a été évaluée à l'échelle microscopique et macroscopique. Au niveau microscopique, il a été proposé d'utiliser un outil de micro-spectroscopie infrarouge pour évaluer in situ la qualité d'interface entre l'AE et le liant d'apport et suivre la répartition spatiale de ces deux composants au sein d'enrobés de laboratoire. Cela a nécessité un important développement expérimental afin de pouvoir appliquer un accessoire d'imagerie infrarouge aux mélanges complexes que sont les formules d'enrobés bitumineux constitués de différentes fractions granulaires et de liant bitumineux. Il a ainsi été possible, grâce à l'identification préalable de traceurs internes, de suivre la remobilisation partielle du liant vieilli de l'AE. En parallèle, au niveau macroscopique, un protocole d'essai a été développé afin d'évaluer la durabilité des enrobés contenant des forts taux d'AE (50%), notamment des enrobés fabriqués selon un procédé tiède. L'essai actuel de fatigue est l'un des essais qui permet le mieux d'évaluer la durée de vie d'une couche de chaussée. Mais cet essai accéléré est biaisé car le bitume des échantillons testés n'a pas eu le temps de vieillir comme c'est le cas sur une vraie chaussée. Dans ce travail, il a donc été proposé d'ajouter une étape de vieillissement du matériau avant les essais de fatigue, d'orniérage, de tenue à l'eau et de module complexe. Il est supposé que le comportement réel du matériau se situerait entre celui du matériau non vieilli et celui du matériau vieilli. Les principaux résultats obtenus montrent qu'un enrobé tiède contenant un taux élevé d'AE présente de bonnes performances mécaniques excepté qu'il a tendance à être plus sensible à la fatigue qu'une même formulation de matériau fabriqué à chaud ou selon un procédé tiède mais sans ajout AE. / The recycling of asphalt mixtures manufactured with a warm process meets the requirements of sustainable development: it limits the use of new materials, allows waste management and reduces energy consumption. The recycling of asphalt mixtures dates from the 70's. What has changed since that is the will to sustain high rate recycling, defined here by more than 25% of Reclaimed Asphalt Pavement (RAP). RAP contains a part of bitumen that is recoverable for its viscoelastic properties of asphalt binder. It is thus desired to mobilize this aged binder in the recycling process. One of the suspected problems when coupling recycling and warm process is the phenomenon of double coating that could affect rheological properties of the new material: the RAP binder and the new binder do not would mix completely due to the reduction of processing temperatures and would form superimposed layers. This phenomenon would cause mechanical dysfunctions in the asphalt mixture. This raises the question of the quality of the coating of granular surfaces, previously coated, and lack of characterization tools for in situ observation of the interface. In this thesis work, the quality of coating of RAP by a new binder has been evaluated at the microscopic and macroscopic scales. At the microscopic level, it has been proposed to use infrared micro-spectroscopy tool to evaluate the quality of interface between the RAP and the new binder and to follow the spatial distribution of these two components within mixtures produced in laboratory. To do that, it has been necessary to carry out an important experimental development in order to apply an infrared imaging accessory to complex mixtures that are the bituminous mixtures made of different granular fractions and bituminous binder. It was then possible, based on previous identification of internal tracers, to follow the partial remobilization of RAP aging binder. In parallel, at the macroscopic level, a testing protocol has been developed to evaluate the durability of high rate recycled asphalt mixtures (50% of RAP), including mixes produced in a warm process. The current fatigue test is one of the tests that best evaluate the lifetime of a pavement layer. But this accelerated test is biased because the bitumen of the mixtures tested did not have time to aged, as occurs in the case on a real road. In this work, it was proposed to add an aging step of the material before fatigue test, rutting test, modulus test and moisture damage test. It is assumed that the real behavior of the material would range between that of the unaged material and that of aged material. The main obtained results show that warm mixture asphalt containing high rate of RAP exhibit good mechanical performance, with a trend to be more susceptible to fatigue than a similar hot mixture or a warm mixture without added RAP.

The purpose of this research was to investigate the effects of reclaimed asphalt pavement (RAP) content and cement content on the strength and durability of recycled aggregate base materials. Specifically, the unconfined compressive strength (UCS) and final dielectric value in the Tube Suction Test (TST) were measured in a full-factorial experimental design including five RAP contents, five cement contents, and three replicate specimens of each possible treatment. Specimen mixtures consisted of 0, 25, 50, 75, or 100 percent RAP and 0.0, 0.5, 1.0, 1.5, or 2.0 percent Type I/II Portland cement. Both the RAP and base materials were sampled from the I-84 pavement reconstruction project performed in Weber Canyon near Morgan, Utah, during the summers of 2004 and 2005. The laboratory testing procedures consisted of material characterizations, specimen preparation, and subjection of the specimens to strength and durability testing, and the data were evaluated using analysis of variance (ANOVA) testing. Both the RAP and base materials included in this research were determined to be non-plastic, and the AASHTO and Unified soil classifications for the RAP material were determined to be A-1-a and SM (well-graded sand with gravel), respectively, and for the base material they were A-1-a and SW-SM (well-graded sand with silt and gravel), respectively. The optimum moisture contents (OMCs) for the blended materials were between 5.6 and 6.6 percent, and maximum dry density (MDD) values were between 129.7 and 135.5 lb/ft3. In both cases, decreasing values were associated with increasing RAP contents. The results of the ANOVA performed on the UCS data indicate that UCS decreases from 425 to 208 psi as RAP content increases from 0 to 100 percent and increases from 63 to 564 psi as cement content increases from 0.0 to 2.0 percent. Similarly, the final dielectric value decreases from 14.9 to 6.1 as RAP content increases from 0 to 100 percent and decreases from 14.0 to 5.8 as cement content increases from 0.0 to 2.0 percent. With design criteria requiring 7-day UCS values between 300 and 400 psi and final dielectric values less than 10 in the TST, the results of this research suggest that milling plans should be utilized to achieve RAP contents in the range of 50 to 75 percent, and a cement content of 1.0 percent should be specified for this material. Cement contents less than 1.0 percent are not sufficient to stabilize the material, and greater cement contents may cause cracking. Because control of the actual cement content in the field depends on the contractor's equipment and skill, inspection protocols should be implemented during construction to ensure high-quality work. Additional recommendations are associated with the construction process. The specimens prepared in this research were compacted to relative densities of 100 percent using modified Proctor energy. Therefore, field compaction levels must approach these density values if the same material properties are to be achieved. In addition, all specimens tested in this study were cured at 100 percent relative humidity. Following compaction in the field, cement-treated layers should be moistened frequently during the first few days after construction or promptly sealed with a prime coat or wearing surface to ensure that the cement continues to hydrate. Variability in RAP and cement contents should also be minimized to achieve consistent material properties.

The purpose of this research was to determine the effect of full-depth reclamation (FDR) on the strength and durability of aggregate base layers in a coordinated approach involving both field and laboratory testing. Field comparisons between the pre-reclamation neat base and post-reclamation blended base were supplemented with laboratory experiments conducted to determine the effects of reclaimed asphalt pavement (RAP) content, compaction effort, and heating on the strength and durability of roadways reconstructed using FDR with a portable asphalt recycling machine (PARM). Also, the effect of reclamation on the spatial uniformity of the pavement structures was explored by comparing variability in the pre- and post-reclamation material properties. Test sites in Orem, Utah; San Marcos, Texas; and South Jordan, Utah, were selected for this research. The results of field testing indicate that the FDR process significantly increased the stiffness and/or strength of the base material at two of the test locations and did not significantly change the third base material. An evaluation of spatial variability indicated that the FDR process produced equivalent or lower spatial variability with respect to both base modulus and California bearing ratio (CBR) values at one site, while the other two sites exhibited equivalent or higher spatial variability after FDR. The results of laboratory testing for all three locations indicate that specimens compacted using the modified Proctor method exhibit significantly higher CBR values and dry densities than specimens compacted using the standard Proctor method. Also, the CBR values for specimens tested in the dry condition were significantly higher than those obtained from specimens tested at optimum moisture content. These results demonstrate the value of achieving a high level of compaction during construction and preventing water ingress into the pavement over time. The blended material exhibited a significantly lower CBR value than that of the neat material at only one location; the addition of RAP to materials at the other locations did not significantly change the CBR values of those materials. In the tube suction test (TST), most of the specimens were classified as marginally or highly moisture-susceptible, and the effect of RAP on the dielectric value in the TST was of no practical importance. The use of PARMs in the FDR process is an acceptable, economical, and environmentally friendly approach to reconstruction of flexible pavements. To ensure satisfactory performance of FDR projects, engineers and managers should carefully follow recommended guidelines for project selection, pavement testing, material characterization, design, construction, and quality assurance testing.

Full-depth reclamation (FDR) is an increasingly common technique that is used to rehabilitate flexible pavements. Implementation of FDR on rehabilitation projects produces several desirable benefits. However, these benefits are not fully realized due to the fact that state department of transportation specifications typically limit the reclaimed asphalt pavement (RAP) content of pavement base material to 50 percent. The objective of this research was to evaluate the effects of RAP content, cement content, temperature, curing time, curing condition, and moisture state on the strength, stiffness, and deformation characteristics of cement-treated base (CTB) mixtures containing high percentages of RAP.For this research, one aggregate base material and one RAP material were used for all samples. RAP content ranged from 0 to 100 percent in increments of 25 percent, and low, medium, and high cement levels corresponding to 7-day unconfined compressive strength (UCS) values of 200, 400, and 600 psi, respectively, were selected for testing. Moisture-density, UCS, resilient modulus, and permanent deformation tests were performed for various combinations of factors, and several statistical analyses were utilized to evaluate the results of the UCS, resilient modulus, and permanent deformation testing.The results of this work show that CTB containing RAP can be made to achieve 7-day UCS values approaching 600 psi regardless of RAP content. With regards to stiffness, the data collected in this study indicate that the resilient modulus of CTB containing RAP is affected by temperature in the range from 72 to 140°F for the low cement level. Permanent deformation of CTB containing RAP is significantly affected by RAP content and cement level at the test temperature of 140°F. At the low cement level, temperature is also a significant variable. As the 7-day UCS reaches approximately 400 psi, permanent deformation is reduced to negligible quantities. The results of this research indicate that the inverse relationship observed between permanent deformation and 7-day UCS is statistically significant.Given that the principle conclusion from this work is that CTB with high RAP contents can perform satisfactorily as a base material when a sufficient amount of cement is applied, agencies currently specifying limits on the percentage of RAP that can be used as a part of reclaimed base material in the FDR process should reevaluate their policies and specifications with the goal of allowing the use of high RAP contents where appropriate.

A infraestrutura de transportes traz benefícios sociais e econômicos, porém traz também inevitáveis impactos ambientais que não podem ser negligenciados, como supressão da vegetação local e poluição atmosférica. Esses impactos ambientais podem ser quantificados e analisados pela técnica Avaliação do Ciclo de Vida (ACV), que cria a possibilidade de contemplar o aspecto ambiental na tomada de decisões e pode trazer melhor compreensão da cadeia produtiva. Na última década, é crescente a utilização dessa técnica na área de pavimentação, entretanto ainda é pouco usual no Brasil. O objetivo dessa dissertação é avaliar os impactos ambientais produzidos por duas técnicas de restauração de pavimentos asfálticos, comparando-se os resultados de ACV que observaram as fases de produção de materiais e de transportes. Dois cenários de restauração foram estudados, o primeiro considerou uma mistura asfáltica composta exclusivamente por materiais virgens (restauração convencional), e o segundo, considerou uma mistura asfáltica composta por 35% de Reciclado de Pavimento Asfáltico (RPA). As ACV foram procedidas de três maneiras distintas: (a) com o banco de dados e software alemão GaBi e o método EDIP 1997, (b) com o banco de dados da USLCI e pelo método do EDIP 1997, e (c) com software PavementLCA e o método TRACI. Os resultados obtidos a partir dos três diferentes procedimentos indicaram que a restauração com RPA apresentou redução dos impactos ambientais potencias quando comparada com a restauração convencional. Observou-se também que, para a maioria das análises, a atividade que mais contribuiu para os impactos das duas estratégias de restauração foi a de produção dos materiais. A análise de sensibilidade dos resultados obtidos com o GaBi e com o USLCI mostrou diferenças consideráveis, causadas pelas diferentes fontes de dados. Apesar de ser uma técnica em crescimento, a ACV ainda apresenta limitações quando aplicada a pavimentos, sobretudo, pela complexidade de seu ciclo de vida e pelas incertezas que envolvem sua elaboração, assim, estudos sobre ACV devem continuar, a fim de padronizar a técnica para a área e, com o tempo, obter resultados cada vez mais precisos. / Transportation infrastructure brings social and economic benefits, but it also brings unavoidable environmental impacts that can not be neglected, such as suppression of local vegetation and air pollution. These environmental impacts can be quantified and analyzed by the Life Cycle Assessment (LCA) technique, which creates the possibility of contemplating the environmental aspect in decision making and can provide a better understanding of the production chain. In the last decade, the use of this technique in the area of pavement is increasing, although not very usual in Brazil. The goal of this thesis is to analyze the environmental impacts produced by two asphalt pavement rehabilitation techniques, comparing the LCA results of material production and transportation phases. Two rehabilitation scenarios were studied, the first one considering an asphalt mixture composed exclusively by raw materials (conventional rehabilitation), and the second one considered an asphalt mixture composed by 35% of Reclaimed Asphalt Pavement (RAP). The LCA was done in three different ways: (a) with the German database and software GaBi and the EDIP 1997 method, (b) with the USLCI database and the EDIP 1997 method, and (c) with PavementLCA software and the TRACI method. The results obtained from the three different procedures indicated that the rehabilitation with RPA showed reduction of the potential environmental impacts when compared with the conventional rehabilitation. It was also observed that for the majority of the analysis, the activity that contributed the most to the impacts of the two rehabilitation strategies was the material production one. The sensitivity analysis of the results obtained with GaBi and with USLCI showed considerable differences in their values, caused by the different data sources. Although it is a growing technique, LCA still presents limitations when applied to pavements, mainly due to the complexity of its life cycle and the uncertainties involved in its elaboration, so studies about LCA should continue with the aim of standardizing the technique for the area and, over time, achieve increasingly more accurate results.

A infraestrutura de transportes traz benefícios sociais e econômicos, porém traz também inevitáveis impactos ambientais que não podem ser negligenciados, como supressão da vegetação local e poluição atmosférica. Esses impactos ambientais podem ser quantificados e analisados pela técnica Avaliação do Ciclo de Vida (ACV), que cria a possibilidade de contemplar o aspecto ambiental na tomada de decisões e pode trazer melhor compreensão da cadeia produtiva. Na última década, é crescente a utilização dessa técnica na área de pavimentação, entretanto ainda é pouco usual no Brasil. O objetivo dessa dissertação é avaliar os impactos ambientais produzidos por duas técnicas de restauração de pavimentos asfálticos, comparando-se os resultados de ACV que observaram as fases de produção de materiais e de transportes. Dois cenários de restauração foram estudados, o primeiro considerou uma mistura asfáltica composta exclusivamente por materiais virgens (restauração convencional), e o segundo, considerou uma mistura asfáltica composta por 35% de Reciclado de Pavimento Asfáltico (RPA). As ACV foram procedidas de três maneiras distintas: (a) com o banco de dados e software alemão GaBi e o método EDIP 1997, (b) com o banco de dados da USLCI e pelo método do EDIP 1997, e (c) com software PavementLCA e o método TRACI. Os resultados obtidos a partir dos três diferentes procedimentos indicaram que a restauração com RPA apresentou redução dos impactos ambientais potencias quando comparada com a restauração convencional. Observou-se também que, para a maioria das análises, a atividade que mais contribuiu para os impactos das duas estratégias de restauração foi a de produção dos materiais. A análise de sensibilidade dos resultados obtidos com o GaBi e com o USLCI mostrou diferenças consideráveis, causadas pelas diferentes fontes de dados. Apesar de ser uma técnica em crescimento, a ACV ainda apresenta limitações quando aplicada a pavimentos, sobretudo, pela complexidade de seu ciclo de vida e pelas incertezas que envolvem sua elaboração, assim, estudos sobre ACV devem continuar, a fim de padronizar a técnica para a área e, com o tempo, obter resultados cada vez mais precisos. / Transportation infrastructure brings social and economic benefits, but it also brings unavoidable environmental impacts that can not be neglected, such as suppression of local vegetation and air pollution. These environmental impacts can be quantified and analyzed by the Life Cycle Assessment (LCA) technique, which creates the possibility of contemplating the environmental aspect in decision making and can provide a better understanding of the production chain. In the last decade, the use of this technique in the area of pavement is increasing, although not very usual in Brazil. The goal of this thesis is to analyze the environmental impacts produced by two asphalt pavement rehabilitation techniques, comparing the LCA results of material production and transportation phases. Two rehabilitation scenarios were studied, the first one considering an asphalt mixture composed exclusively by raw materials (conventional rehabilitation), and the second one considered an asphalt mixture composed by 35% of Reclaimed Asphalt Pavement (RAP). The LCA was done in three different ways: (a) with the German database and software GaBi and the EDIP 1997 method, (b) with the USLCI database and the EDIP 1997 method, and (c) with PavementLCA software and the TRACI method. The results obtained from the three different procedures indicated that the rehabilitation with RPA showed reduction of the potential environmental impacts when compared with the conventional rehabilitation. It was also observed that for the majority of the analysis, the activity that contributed the most to the impacts of the two rehabilitation strategies was the material production one. The sensitivity analysis of the results obtained with GaBi and with USLCI showed considerable differences in their values, caused by the different data sources. Although it is a growing technique, LCA still presents limitations when applied to pavements, mainly due to the complexity of its life cycle and the uncertainties involved in its elaboration, so studies about LCA should continue with the aim of standardizing the technique for the area and, over time, achieve increasingly more accurate results.

The subject of this Ing. thesis is asphalt mixture with increasing RAP (Reclaimed Asphalt Pavement). The theoretical part defines the terms of recycling and RAP and types of recycling. The practical part is devoted to the production and testing of asphalt mixtures with different volume RAP. The proposed asphalt mixture is asphalt concrete for base layer ACP22 +. Content of RAP in mixtures is 0%, 30%, 50% and 70%. As a special additive to soften the asphalt from RAP is used ingredient STORFLUX. For each mixture are established modulus stiffness of asphalt mixture and determined fatigue characteristics of asphalt mixture. The identified properties are compared for the different representation of RAP.

The theoretical part of the diploma thesis recapitulates the existing literature in the field of recycling asphalt mixtures with a higher content of RAP (Reclaimed asphalt pavement). The practical part of the diploma thesis examines changes in the properties of asphalt mixtures with a higher content of RAP, due to changes in mixing time. Five mixtures have been proposed for this research. It is an asphalt mixture intended for the road abrasive layer (ACO 11+). Reference mixture "A" without RAP, with a standard mixing time of 25 seconds. Mixture "B" with 40% RAP, without rejuvenator, with an extended mixing time of 40 seconds. Mixture "C" with 40% RAP, with rejuvenator and standard mixing time. Mixture "D" with 40% RAP with rejuvenator and extended mixing time of 40 seconds. Mixture "E" with 40% RAP, with rejuvenator and extended mixing time of 55 seconds.

Over the past decades, several new technologies/materials (such as WMA, RAP, rubber, polymers, bio-binders…etc.) were incorporated into asphalt mixtures. However, current mix-design specifications evaluate all mixtures containing these different additives/technologies based on volumetric. Further, RAP incorporation in asphalt mixtures is still limited, and the influence of lowered production temperatures on RAP contribution in RAP-WMA mixtures is understudied. To tackle these issues, this study presents a comprehensive evaluation of the effect of production factors ( RAP content and source, binder grade, and production temperatures) on the effective binder in WMA-RAP mixtures, and the role of the effective binder in controlling mixture performance.The experimental program included evaluation of the compaction, cracking, and rutting performance of WMA-RAP mixtures produced with a different combination of the production factors. The Semi-Circular Bend (SCB) test at intermediate temperatures was used for cracking evaluation, while the Indirect Tension Test at High Temperatures (IDT-HT) was used for rutting evaluation. Further, the study included rheological characterization of extracted binder from the mixtures to investigate the role of the effective binder on cracking performance. The results showed that the effective binder properties are changed significantly with changes in the production factors, as measured by the extracted binder rheological properties. Also, the properties of the effective binder showed a direct control of the mixture performance as measured by the IDT-HT strength and the flexibility index obtained from the SCB test. Binder selection limits were developed for lab-produced WMA-RAP mixtures based on the Glover-Rowe parameter. Finally, a validation study was conducted using data from four different projects, including a field project in Texas, FHWA’s accelerated loading facility, a laboratory mixture study in Wisconsin, and a New Hampshire DOT study to confirm the refine the findings of this study. / Civil Engineering