Les travaux précédents trouvés dans la littérature ont mis l'importance sur la pile à combustible PEM ou électrolyseur PEM. Certains articles ont étudié également la pile à combustible réversible et le système d'alimentation en hydrogène par énergie solaire en intégrant à la fois la pile à combustible et électrolyseur. Contrairement à un « Unitised regenerative fuel cell (URFC)», notre conception a un compartiment individuel pour chaque système de PEM-Fuel Cell et d'electrolyseur-PEM et nommé Quasi - URFC. Grâce à ce nouveau concept, l'objectif principal est de réduire le coût de la pile à combustible régénératrice (RFC) en minimisant le rapport de surface superficielle géométrique du catalyseur de l'assemblage membrane électrodes (AME) des deux modes dans la cellule. D'ailleurs, nous visons également à construire un RFC plus compact, léger et portable par rapport à une pile à combustible ou l'électrolyseur classique. Ce travail de recherche est divisé en trois parties : la modélisation et simulation numérique, l'assemblage du prototype et le travail d'expérimentation. Quant à la partie de modélisation, un modèle physique multi-2D a été développé dans le but d'analyser les performances d'une pile à combustible à régénérée à trois-compartiments, qui se compose d'une piles à combustible et d'électrolyseur. Ce modèle numérique est basée sur la résolution des équations de conservation de masse, du momentum, des espèces et du courant électrique en utilisant une approche par éléments finis sur des grilles 2D . Les simulations permettent le calcul de la vitesse, de la concentration de gaz, la densité de courant et les distributions de potentiels en mode pile à combustible et en mode d'électrolyse, ainsi nous aider à prédire le comportement de quasi - RFC. En outre, l'assemblage du premier prototype du nouveau concept de pile à combustible à combustible régénérée a été achevée et testée au cours des trois années d'études dans le cadre d'une thèse. Les résultats expérimentaux de la 3 Compartiments R-PEMFC ont été prometteurs dans les deux modes, soit en mode piles à combustible et soit en mode d'électrolyseur. Ces résultats valideront ensuite les résultats de la simulation, obtenus auparavant par la modélisation. / The past works found in the literature have focused on either PEM fuel cell or electrolyzer-PEM. Some of the papers even studied the unitised reversible regenerative fuel cell (URFC) and the solar power hydrogen system by integrating both fuel cell and electrolyzer. Unlike the URFC, our design has an individual compartment for each PEMFC and E-PEM systems and named Quasi-URFC. With this new concept, the main objective is to reduce the cost of regenerative fuel cell (RFC) by minimizing the ratio of the catalyst’s geometric surface area of the membrane electrode assembly (MEA) of both cell modes. Apart from that, we also aim to build a compact, light and portable RFC.This research work is divided into three parts: the modeling, assembly of the prototype and the experimentation work. As for the modeling part, a 2D multi-physics model has been developed in order to analyze the performance of a three chamber-regenerative fuel cell, which consists of both fuel cell and electrolyzer systems. This numerical model is based on solving conservation equations of mass, momentum, species and electric current by using a finite-element approach on 2D grids. Simulations allow the calculation of velocity, gas concentration, current density and potential's distributions in fuel cell mode and electrolysis mode, thus help us to predict the behavior of Quasi-RFC. Besides that, the assembly of the first prototype of the new concept of regenerative fuel cell has been completed and tested during the three years of PhD studies. The experimental results of the Three-Chamber RFC are promising in both fuel cell and electrolyzer modes and validate the simulation results that previously obtained by modeling.

M. Tech. (Department of Electronic Engineering, Faculty of Engineering and Technology) --Vaal University of Technology| / Global warming is of increasing concern due to several greenhouse gases. The combustion of fossil fuels is the major contributor to the greenhouse effect. To minimalise this effect, alternative energy sources have to be considered. Alternative energy sources should not only be environmentally friendly, but also renewable and/or sustainable. Two such alternative energy sources are hydrogen and solar energy. The regenerative fuel cell, commonly known as a hydrogen generator, is used to produce hydrogen. The current solar/hydrogen system at the Vaal University of Technology’s Telkom Centre of Excellence makes use of PV array to supply power to an inverter and the inverter is connected to the hydrogen generator. The inverter provides the hydrogen generator with 220VAC. The hydrogen generator has its own power supply unit to convert the AC power back to DC power. This reduces the efficiency of the system because there will be power loss when converting DC power to AC power and back to DC power. The hydrogen generator, however, could be powered directly from a PV array. However, the hydrogen generator needs specific input parameters in order to operate. Three different input voltages with their own current rating are required by the hydrogen generator to operate properly. Thus, a DC-DC power supply unit needs to be designed to be able to output these parameters to the hydrogen generator. It is also important to note that current PV panel efficiency is very low; therefore, the DC-DC power supply unit also needs to extract the maximum available power from the PV array. In order for the DC-DC power supply unit to be able to extract this maximum power, a maximum power point tracking algorithm needs to be implemented into the design. The DC-DC power supply is designed as a switch mode power supply unit. The reason for this is that the efficiency of a switch mode power supply is higher than that of a linear power supply. To reach the objective the following methodology was followed. The first part of the research provided an introduction to PV energy, charge controllers and hydrogen generators. The problem statement is included as well as the purpose of this research and how this research was to be carried out. The second part is the literature review. This includes the background study of algorithms implemented in MPPT’s; it also explains in detail how to design the MPPT DC-DC SMPS. The third part was divided into two sections. The first section is the design, programming and manufacturing of the MPPT DC-DC SMPS. The second section is the simulation of the system as a whole which is the simulation of the PV array connected to the MPPT DC-DC SMPS and the hydrogen generator. The fourth part in the research compared the results obtained in the simulation and practical setup. The last part of the research provided a conclusion along with recommendation made for further research. The simulation results showed that the system works with an efficiency of 40,84%. This is lower than expected but the design can be optimised to increase efficiency. The practical results showed the efficiency to be 38%. The reason for the lower efficiency is the simulation used ideal components and parameters, whereas the practical design has power losses due to the components not being ideal. The design of the DC-DC switch mode power supply, however, indicated that the hydrogen generator could be powered from a PV array without using an inverter, with great success.

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Thesis (M. Tech. - (Engineering: Electrical, Department: Electronic Engineering, Faculty of Engineering and Technology))--Vaal University of Technology. / Industrial countries, such as South Africa, rely heavily on energy sources to function profitably in today’s economy. Based on the 2008 fossil fuel CO2 emissions South Africa was rated the 13th largest emitting country and also the largest emitting country on the continent of Africa, and is still increasing. It was found that fuel cells can be used to generate electricity and that hydrogen is a promising fuel source. A fuel cell is an energy generation device that uses pure hydrogen (99.999%) and oxygen as a fuel to produce electric power. A regenerative fuel cell is a fuel cell that runs in reverse mode, which consumes electricity and water to produce hydrogen. This research was aimed at designing and constructing an optimised control system to control the hydrogen pressure in a proton exchange membrane regenerative fuel cell. The hydrogen generated by the fuel cell must be stored in order to be used at a later stage to produce electricity. A control system has been designed and constructed to optimise the hydrogen pressure control in a regenerative proton exchange membrane fuel cell. An experiment that was done to optimise the hydrogen system included the effects that the cathode chamber pressure has on the production of hydrogen and the most effective method of supplying hydrogen to a storage tank. The experiment also included the effects of a hydrogen buffer tank on the output hydrogen pressure and if the system can accommodate different output pressures. It was found that the cathode chamber pressure doesn’t need to be controlled because it has no effect on the rate of hydrogen produced. The results also showed that the flow of hydrogen need not to be controlled to be stored in a hydrogen storage tank, the best method is to let the produced hydrogen flow freely into the tank. The hydrogen produced was also confirmed to be 99.999% pure. The system was also tested at different output pressures; the control system successfully regulated these different output pressures.

Le dihydrogène (H2) se présente comme le futur vecteur énergétique pour une économie basée sur des ressources propres et respectueuses de l'environnement. Il est le combustible idéal de la pile à combustible régénérative constituée de deux entités : un électrolyseur pour sa production, et une pile à combustible pour sa conversion directe en énergie électrique. Ce système présente l'avantage d'être compact et autonome. Cependant, l'amélioration de l'activité catalytique des matériaux, leur stabilité et l'élimination de métaux nobles dans leur composition sont nécessaires. Des catalyseurs bifonctionnels à base de métaux de transition associés au graphène ont alors été synthétisés. L'interaction oxyde-graphène a été étudiée sur un catalyseur Co3O4/NRGO. À faible teneur en cobalt, l'interaction entre les atomes de cobalt de l'oxyde et les atomes d'azote greffés sur les plans de graphène a été observée par voltammétrie cyclique. Cette interaction est responsable d'une diminution de la taille des nanoparticules de cobaltite et de l'activité de celles-ci vis-à-vis de la réaction de réduction du dioxygène (RRO). La substitution du cobalt par le nickel dans des structures de type spinelle (NiCo2O4/RGO) obtenu par voie solvothermale, a permis d'améliorer les performances électrocatalytiques vis-à-vis de la RRO et de la RDO. Ce matériau et un autre de type Fe-N-C préparé en collaboration avec un laboratoire de l'Université Technique de Berlin ont servi de cathode dans des études préliminaires réalisées en configuration pile à combustible alcaline à membrane échangeuse d'anion (SAFC). / Hydrogen, as an environmentally friendly future energy vector, is a non-toxic and convenient molecule for regenerative fuel cell, which connects two different technologies: an electrolyzer for H2 production, and a fuel cell for its direct conversion to electric energy. This kind of system possesses many advantages, such as lightness, compactness and more autonomy. However, improvement of activity and durability of electrode materials free from noble metals in their composition is needed. Thereby, bifunctional catalysts composed of transition metals deposited onto graphene-based materials were synthesized. The interaction between the metal atom of the oxide and the graphene doped heteroatom in the Co3O4/NRGO catalyst was investigated physicochemically. With a low cobalt loading, the interaction between cobalt and nitrogen was characterized by cyclic voltammetry, which revealed that it was responsible for decreasing the oxide nanoparticle size, as well as increasing the material activity towards the oxygen reduction reaction (ORR). The substitution of Co by Ni in the spinel structure (NiCo2O4/RGO) obtained by solvothermal synthesis, allowed the enhancement of the electrocatalytic performances towards the ORR and OER. Moreover, this catalyst as well as another material prepared in collaborative program with a lab from Technical University of Berlin were used as cathode in preliminary studies undertaken on solid alkaline fuel cell (SAFC).

This dissertation thesis revolves around hydrogen economy and energy-storage electrochemical systems. More specifically, it investigates the possibility of using magnetron sputtering for deposition of efficient thin-film anode catalysts with low noble metal content for proton exchange membrane water electrolyzers (PEM-WEs) and unitized regenerative fuel cells (PEM-URFCs). The motivation for this research derives from the urgent need of minimizing the price of mentioned electrochemical devices should they enter mass production. Numerous experiments were carried out, correlating the actual in-cell performance with the varying position of thin-film catalyst within the membrane electrode assembly, with the composition of high-surface support sublayer and with the chemical structure of the catalyst itself. The wide arsenal of analytical methods ranging from electrochemical impedance spectroscopy through scanning electron microscopy to photoelectron spectroscopy allowed us to describe complex phenomena behind different obtained efficiencies. Consequent systematic optimizations led to the design of novel PEM-WE anode thin-film iridium catalyst with thickness of just 50 nm, supported on optimized TiC-based sublayer which performed similarly to standard counterparts despite using just a fraction of their noble metal...

Lack of energy storage is a key issue in the development of renewable energy sources. Most renewables, especially solar and wind, when used alone, cannot sustain a reliably constant power output over an extended period of time. These sources generally generate variable amounts of power intermittently, therefore, an efficient electrical energy storage (EES) method is required to better temporally balance power generation to power consumption. One of the more promising methods of electrical energy storage is the unitized regenerative fuel cell (UFRC.) UFRCs are fuel cells that can operate in a charge-discharge cycle, similar to a battery, to store and then to subsequently release power. Power is stored by means of electrolysis while the products of this electrolysis reaction can be recombined as in a normal fuel cell to release the stored power. A major advantage of UFRCs over batteries is that storage capacity can be decoupled from cell power, thus reducing the potential cost and weight of the cell unit. Here we investigate UFRCs based on hydrogen-halogen systems, specifically hydrogen-bromine, which has potential for improved electrode reaction kinetics and hence cheaper catalysts and higher efficiency and energy density. A mathematical model has been developed to analyze this system and determine cell behavior and cycle efficiency under various conditions. The conventional H2-Br2 URFCs, however also so far have utilized Pt catalysts and Nafion membranes. Consequently, a goal of this work was to explore alternate schemes and materials for the H2-Br2 URFC. Thus, three generations of test cells have been created. The first two cells were designed to use a molten bromide salt, ionic liquid or anion exchange membrane as the ion exchange electrolyte with the liquids supported on a porous membrane. This type of system provides the potential to reduce the amount of precious metal catalyst required, or possibly eliminate it altogether. Each cell showed improvement over the previous generation, although the results are preliminary. The final set of results are promising for anion exchange membranes on a cost basis compared Nafion. Another promising energy storage solution involves liquid methanol as an intermediate or as a hydrogen carrier. An alternative to storing high-pressure hydrogen is to produce it on-board/on-site on demand via a methanol electrocatalytic reformer (eCRef), a PEM electrolyzer in which methanol-water coelectrolysis takes place. Methanol handling, storage, and transportation is much easier than that for hydrogen. The hydrogen produced via methanol eCref may then be used in any number of applications, including for energy storage and generation in a standard H2-O2 PEM fuel cell. The mathematical modeling and analysis for an eCref is very similar to that of the HBr URFC. In this work, a comprehensive model for the coelectrolysis of methanol and water into hydrogen is created and compared with experimental data. The performance of the methanol electrolyzer coupled with a H2-O2 fuel cell is then compared for efficiency to that of a direct methanol fuel cell data and was found to be superior. The results suggest that an efficient and small paired eCRef-fuel cell system is potentially be a cheaper and more viable alternative to the standard direct methanol fuel cell. Both the H2-Br2 URFC and the methanol eCref in combination with a H2-O2 fuel cell have significant potential to provide higher energy efficiency and energy density for EES purposes.