Thesis (MEng) -- Stellenbosch University, 2014. / ENGLISH ABSTRACT: When desalinating brackish water by reverse osmosis (RO) or other techniques, high overall water recoveries are essential to minimize brine production and the associated disposal costs thereof. As the overall water recovery increases, concentrations of sparingly soluble salts (e.g. barium sulphate, calcium sulphate) reach levels above saturation, especially near the membrane surface, drastically increasing the scaling propensity. Antiscalants are typically dosed into the feed water to prevent such scaling during RO desalination. However, the carry-over of antiscalant into the concentrate stream can complicate subsequent salt precipitation processes that may be used to increase overall water recovery. These precipitation techniques are sometimes used to reduce the levels of super-saturation in the RO concentrate prior to a subsequent RO desalination step. The purpose of this study was to assess the feasibility of reducing calcium sulphate scaling on RO membranes, by using periodic permeate flushing when feeding a lab-scale RO unit with a supersaturated calcium sulphate solution in the absence of anti-scalant. The overall water recovery was increased by recycling the concentrate, after an intermediate de-supersaturation step. This simulated a multiple-stage RO system, typical of processes used in high-recovery acid mine drainage (AMD) treatment plants. De-supersaturation of the concentrate intermediate was achieved with direct seeded gypsum precipitation, in the absence of any antiscalant. On the membrane surface inside the membrane unit, calcium sulphate concentrations greatly exceeded saturation levels – a combined consequence of the normal concentration process and the well-known surface-based concentration polarisation phenomenon. Therefore, periodic forward-flushing of the supersaturated solution from the membrane unit was performed with permeate. In theory, the periodic flushing removes the highly concentrated layer at the membrane surface during every flush, before scaling can occur. Various flushing regimes were evaluated to assess the effectiveness of the process. A lab-scale desalination unit with a 0.106 m2 flat sheet polyamide RO membrane was designed and constructed. The unit could operate at a feed rate of 12-14 L/h and at permeate fluxes of 12-24 LMH. Super-saturated feed solutions were prepared by mixing sodium sulphate and calcium chloride dihydrate salts with demineralised water, with an initial salinity of ± 5300 mg/L TDS, corresponding to a gypsum saturation index (SIg) of 1.2 for most experiments. The total production time, net permeate production and flux decline were used to compare the flushing efficiency in different experimental runs. Initial tests showed that scaling could be prevented (when operating the unit in full recycle mode, i.e. where both concentrate and permeate were recycled to feed), at flushing frequencies between 12 and 2.4 h-1, when the membrane feed and concentrate were slightly under-saturated (SIg = 0.9) and slightly super-saturated (SIg = 1.1) respectively. However, when switching the same system to non-flushing mode after 24 hours of operation, membrane scaling occurred within 2-3 hours, as indicated by a strong decline in flux. However, when operating the system in concentrate recycle mode (i.e. permeate is withdrawn) with super-saturated feed solutions (e.g. SIg = 1.2), and thus a notably more super-saturated solution in the membrane concentrate, scaling could not be prevented (albeit delayed for some time) with intermittent permeate flushing. A fractional 25-1 factorial design was used to determine which factors had the most significant effect on total production time and permeate production rate, testing five factors: 1) flushing frequency, 2) flushing volume, 3) permeate soak time, 4) permeate flux and 5) instantaneous recovery. The ANOVA analysis showed that total production times were, not surprisingly, primarily affected by the permeate flux, where operation at 24 LMH resulted in a lower net permeate production between 3.0 - 4.2 L, compared to 7.6 - 9.7 L at 12 LMH. Higher permeate fluxes clearly resulted in higher levels of concentration polarisation at the membrane surface, thus increasing the propensity for membrane scaling. Flushing frequency and instantaneous recovery also affected the net permeate production, where 6 h-1 and 10 % were the optimal values respectively within the range of test conditions. The lowest permeate production rate resulted in the highest net permeate volume production (i.e. also longest total production time), confirmed by a least squares regression. In summary: This study showed that periodic permeate flushing could delay the membrane scaling process. However, it failed to prevent membrane scaling completely when operating the system with supersaturated calcium sulphate solutions in the absence of antiscalants. The flushing technique effectively delayed the onset of precipitation, but scaling eventually occurred if the lab-scale RO system was operated in concentrate recycle mode with oversaturated feed solutions (SIg = 1.2). Additional experiments at different cross-flow velocities during permeate flushing, while using an optimised RO test cell flow channel design, are recommended for future studies. / AFRIKAANSE OPSOMMING: Gedurende die ontsouting van brakwater deur tegnieke soos tru-osmose (TO), is ʼn maksimum herwinning van water noodsaaklik om die produksie, en die gepaardgaande kostes van verwydering, van die sout/brak neweproduk te minimeer. Soos die herwinning van water verhoog, so ook verhoog die konsentrasie van moeilik-oplosbare soute (soos bariumsulfaat, kalsiumsulfaat) in die sout konsentraat stroom, totdat die soute uiteindelik superversadiging bereik. Hierdie superversadiging gebeur veral naby die membraanoppervlak, waar dit lei tot ʼn verhoogde kans van presipitasie en skaalvorming. Om dit te voorkom word die voerwater na ʼn TO stelsel tipies gedoseer met antiskaalmiddels. Hierdie antiskaalmiddels verlaat die stelsel saam met die konsentraat, waar hulle gevolglike die presipitasie van soute bemoeilik. Presipitasie van soute uit die konsentraat kan tipies gebruik word om die vlak van superversadiging in die konsentraat te verlaag, waarna verdere TO behandeling gebruik word om selfs ʼn hoër algehele waterherwinning te bewerkstellig. Die doel van hierdie studie was om die vatbaarheid van die vermindering van kalsiumsulfaat (gips) skaalvorming in die afwesigheid van antiskaalmiddels op TO membrane te toets. Dit is bewerkstellig deur ʼn laboratoriumskaal TO eenheid te voer met ʼn superversadigde kalsiumsulfaat oplossing en die membraan periodies met skoon produkwater (permeaat) te was. Die algehele waterherwinning is verhoog deur met ʼn tussenstap die versadigingsvlak van gips in die konsentraat te verlaag, waarna dit hersirkuleer is na die voertenk. Sodoende is ʼn multi-stadium TO stelsel nageboots, soos dit tipies in hoë herwinningsaanlegte, soos met die herwinning van suur mynwater (E: acid mine drainage, AMD), gebruik word. ʼn Verlaging in superversadiging van die konsentraat in die tussenstap is behaal deur die konsentraat direk aan gipskristalle bloot te stel om presipitasie te bewerkstellig in die afwesigheid van enige antiskaalmiddels. Gedurende eksperimente het die soutkonsentrasie op die membraanoppervlak in die TO eenheid superversadigingsvlakke vêr oorskry, as gevolg van die natuurlike konsentrasie proses en die bekende konsentrasie polarisasie oppervlaksverskynsel. Om hierdie superversadiging teen te werk is periodiese saamstroom spoeling van die membraan met skoon produkwater uitgevoer. In teorie het die periodiese spoeling die hoogs gekonsentreerde oplossing van die membraan oppervlak verwyder voor skaalvorming kan plaasvind. Verskillende spoelpatrone is ondersoek om die doeltreffendheid van die spoeling te bepaal. Om die eksperimente uit te voer is ʼn laboratoriumskaal ontsoutingsaanleg met ʼn maklik verwyderbare 0.106 m2 plat-vel poli-amied TO membraan ontwerp en gebou. Die aanleg kan vloeistof voertempo’s tussen 12-24 L/h hanteer en skoon produkwater teen 12-24 LHM lewer. Die superversadigde voer oplossings, soos gebruik in die meerderheid van die eksperimentes is voorberei deur natriumsulfaat en kalsiumchloried-dihidraat soute te meng in gedemineraliseerde water, tot ʼn soutgehalte van ± 5300 mg/L TDS bereik is. Hierdie soutgehalte stem ooreen met ʼn gips versadigingsindeks (E: gypsum saturation index, SIg) van 1.2. Die skoon produkwater totale produksietyd en netto produksie, asook die membraan vloed afname, is gebruik as veranderlikes om die spoel doeltreffendheid tussen eksperimentele lopies te vergelyk. Aanvanklike toetse het getoon dat skalering voorkom is by effens onderversadigde (SIg = 0.9) en effens superversadigde (SIg = 1.1) voer oplossings met die onderskeie spoel frekwensies van 12 en 2.4 h-1, (terwyl die aanleg in algehele hersirkulasie bedryf is, m.a.w. wanneer beide die konsentraat en produkwater gedurig na die voertenk hersirkuleer word). ʼn Effens-superversadigde eksperiment is ook sonder spoeling uitgevoer vir 24 uur. In hierdie geval het skaalvorming binne twee tot drie uur gebeur, soos bevestig deur ʼn skerp afname in die membraan vloed. Skaalvorming kon nie verhoed word terwyl die aanleg bedryf word met superversadigde (SIg = 1.2) voeroplossings en slegs konsentraat hersirkulasie nie (m.a.w. skoon produkwater word opgevang), alhoewel skaalvorming vertraag kon word. Hierdie operasie het tot beduidend meer gekonsentreerde oplossings in die membraan gelei. Om te bepaal watter faktore die grootste invloed op totale produksietyd en netto produksie van skoon produkwater het, is ʼn fraksionele faktoriaalontwerp van 25-1 uitgelê wat vyf faktore toets, naamlik: 1) spoel frekwensie, 2) spoel volume, 3) skoon produkwater weektyd, 4) membraanvloed en 5) oombliklike herwinning. ʼn AVOVA analise het getoon dat totale produksietyd hoofsaaklik deur membraanvloed beïnvloed is, soos verwag kan word. Dit word gestaaf deurdat die aanleg, bedryf teen 24 LMH, slegs 3 - 4.2 L netto produkwater gelewer het, teenoor 7.6 - 9.7 L by 12 LMH. Hoër membraan vloedtempo’s het tot hoër vlakke van konsentrasie polarisasie op die membraanoppervlak gelei, wat ʼn groter neiging tot skaalvorming tot gevolg gehad het. Spoelfrekwensie en oombliklike herwinning het ʼn invloed op die netto produksie van skoon produkwater gehad, met 6 h-1 en 10 % as die onderskeie optimale waardes. ʼn Kleinstekwadraat regressie het aangedui dat die laagste produksietempo van skoon produkwater die hoogste netto produksie van skoon produkwater gelewer het, (asook die langste produksietyd). In opsomming: Hierdie studie het getoon dat gereelde spoeling met skoon produkwater die membraan skaalproses kan vertraag. Gedurende bedryf met superversadigde kalsiumsulfaat oplossings sonder enige antiskaalmiddels is daar gevind dat skaalvorming nie geheel en al vermy kon word nie. Die spoeltegniek, soos gebruik in hierdie studie, het die aanvang van skaalvorming in die laboratorium skaal TO eenheid vertraag, maar bedryf met konsentraat hersirkulasie en superversadigde oplossings (SIg = 1.2) het steeds skaal gevorm. Bykomende eksperimente teen verskeie kruisvloei snelhede gedurende die spoel stap word aanbeveel vir toekomstige studies.

Thesis (MEng)--Stellenbosch University, 2000. / ENGLISH ABSTRACT: Fouling is readily acknowledged as one of the most critical problems limiting the wider application of membranes in liquid separation processes. A better understanding of fouling layer formation and its monitoring is needed in order to improve on existing cleaning techniques. Plant operation can be optimised if fouling can be monitored by noninvasion means either on the plant itself or on an attached monitoring device. The overall scope of this research was to develop a non-destructive, real-time, in situ visualisation technique or device for concentration polarisation and fouling layer monitoring. Ultrasonic-time-domain-reflectometry (UTDR) was employed as a visualisation technique to provide real-time characterisation of the fouling layer. A 24 cm-long rectangular flat sheet aluminium cell was designed and used as separation device for a desalination system. The experimental results obtained using this module confirmed that there are an excellent correspondence between the flux decline behaviour and the UTDR response from the membrane. The ultrasonic technique could effectively detect fouling layer initiation and growth on the membrane in real-time. In addition to the measurement of fouling, the ultrasonic technique was also successfully employed for monitoring membrane cleaning. Since no real-time permeation data is available during cleaning operations in industrial applications, a UTDR monitoring device may prove to be a very valuable technique in optimising cleaning strategies. The technique was further tested on an 8-inch diameter spiral wrap industrial module and good results were obtained. Stagnant zones, as well as flux flow behaviour inside the module could be determined. However, more research IS needed to fully understand the complex phenomena inside a spiral wrap module. Overall, the UTDR technique and its use in monitoring devices have a major impact in the membrane industry due to its extremely powerful capabilities. / AFRIKAANSE OPSOMMING: Membraan-bevuiling of -verstopping is die grootste struikelblok wat die algemene aanwending van membrane vir verskillende watersuiweringsprosesse negatief beinvloed. 'n Beter begrip van membraan-bevuiling, asook beter metingsmetodes daarvan is nodig om op bestaande skoonmaaktegnieke te verbeter. Die hoofdoel van hierdie studie was die ontwikkeling van 'n nie-destruktiewe-in-lyn visuele tegniek vir die meting van konsentrasie polarisasie en membraan-bevuiling. Deur gebruik te maak van ultrasoniese klank golwe, is 'n tegniek ontwikkel wat 'n direkte visuele aanduiding kon gee van die toestand van membraan-bevuiling binnein die module. 'n Reghoekige aluminium-module, 24 cm lank, is ontwerp en gebou waarbinne die membraan geplaas is vir die skeidingsproses. Resultate dui daarop dat daar 'n uitstekende verband bestaan tussen die afname in permeaatvloei en die ultrasoniese eggo vanaf die membraan. Die ultrasoniese tegniek kon die vorming van en toename in membraan-bevuiling doeltreffend karakteriseer. In teenstelling hiermee, is die tegniek ook suksesvol aangewend om die skoonmaak-proses van membrane te ondersoek. Met min of geen data beskikbaar vir die skoonmaak-proses van membrane in die industriële sektor, het die tegniek enorme potensiaal in die optimisering van bestaande skoonmaak-tegnieke. Die tegniek is verder aangewend op 'n industriële 8-duim deursnee spiraal-module en goeie resultate is verkry. Stagnante sones asook vloed-vloei-patrone binne-in die module kon suksesvol bepaal word. Baie navorsing is egter nog nodig om die ingewikkelde data wat gegenereer word tydens die ondersoek van 'n spiraal-module ten volle te verstaan. Die enorme potensiaal en moontlikhede van die ultrasoniese tegniek kan die begin wees van 'n revolusie in die membraan-industrie.

Most common inorganic foulants in RO processes operating on brackish water are calcium carbonate, calcium sulphate and silica. However, silica fouling is the recovery limiting factor in RO system. Silica chemistry is complex and its degree of fouling strongly depends on the silica solubility and its polymerization under different operating conditions of RO process. In several studies carried out in batch and dynamic tests, the presence of polyvalent cations and supersaturation of silica in solutions were found to be the important factors (apart from pH and temperature) that affected the rate of silica polymerization and its induction period. Agitation did increased silica solubility; however, its effect was negligible in presence of polyvalent cations. Alkalization of water solution by coagulants particularly sodium hydroxide was found suitable for silica removal during pretreatment. The presence of magnesium in solution played a key role in silica removal mostly by the mechanism of adsorption to the metal hydroxide. The options of inline mixing (high agitation) for 5 to 10 minutes and microfiltration before RO were found suitable for silica pretreatment. During dynamic tests, the most dominant mechanism for salt deposition (mostly CaSO4) was particulate type in high concentration water solution; while crystallization fouling was the prevailing mechanism of deposition (mostly CaCO3 and silica) in low concentration solution. Silica showed significant effect on size and shape of inorganic salt crystals during coprecipitation. Moreover, the presence of common antiscalants promoted silica fouling. This important finding recommends an extra caution while using antiscalants in case feed water contains silica to a level that can attain saturation near membrane during RO process. A model was developed to predict the silica fouling index (SFI) based on the experimental data for induction period of silica polymerization. The model takes into account the effect of polyvalent cations and concentration polarization near membrane during RO process. It provides a conservative basis for predicting the maximum silica deposition in RO process at the normal operating conditions. A generalised correlation, which was developed for determination of the mass transfer coefficient in RO process, incorporated the effect of temperature change that is usually not considered in previous correlations. A correlation for reduction of silica content in feed water, down to a safe limit of 15 ppm for RO process, was also formulated and validated by the experimental results.

The rejections of selected N-nitrosamines by commonly used high-pressure nanofiltration (NF) and reverse osmosis (RO) membranes were quantitatively evaluated using a bench-scale cross-flow filtration apparatus. The selected nitrosamines included N-nitrosodimethylamine (NDMA), N-nitrosomethylethylamine (NMEA), N-nitrosopyrrolidine (NPYR), N-nitrosodiethylamine (NDEA), N-nitrosodi-n-propylamine (NDPA), N-nitrosodi-n-butylamine (NDBA) and N-nitrosodiphenylamine (NDPHA). Nitrosamine rejections were evaluated under steady state at elevated feed concentrations, since NDMA rejections were found to be consistent with feed concentrations over three orders of magnitude. The steady-state nitrosamine rejections by NF membranes varied significantly, from 9 to 75%, depending on nitrosamine compounds and tested membranes. For hydrophilic compounds, rejections increased with increasing molecular weight. The nitrosamine rejections by brackish RO membranes reached as high as 97% for higher molecular weight nitrosamines. However, for low molecular weight nitrosamines such as NDMA, rejections as low as 54% were observed. This low level of rejections was attributed to diffusive solute transport being more effective than convective transport. Physicochemical properties such as molecular weight and aqueous diffusivity showed reasonable correlations with nitrosamine permeability constants.

No description available.

No description available.

Most common inorganic foulants in RO processes operating on brackish water are calcium carbonate, calcium sulphate and silica. However, silica fouling is the recovery limiting factor in RO system. Silica chemistry is complex and its degree of fouling strongly depends on the silica solubility and its polymerization under different operating conditions of RO process. In several studies carried out in batch and dynamic tests, the presence of polyvalent cations and supersaturation of silica in solutions were found to be the important factors (apart from pH and temperature) that affected the rate of silica polymerization and its induction period. Agitation did increased silica solubility; however, its effect was negligible in presence of polyvalent cations. Alkalization of water solution by coagulants particularly sodium hydroxide was found suitable for silica removal during pretreatment. The presence of magnesium in solution played a key role in silica removal mostly by the mechanism of adsorption to the metal hydroxide. The options of inline mixing (high agitation) for 5 to 10 minutes and microfiltration before RO were found suitable for silica pretreatment. During dynamic tests, the most dominant mechanism for salt deposition (mostly CaSO4) was particulate type in high concentration water solution; while crystallization fouling was the prevailing mechanism of deposition (mostly CaCO3 and silica) in low concentration solution. Silica showed significant effect on size and shape of inorganic salt crystals during coprecipitation. Moreover, the presence of common antiscalants promoted silica fouling. This important finding recommends an extra caution while using antiscalants in case feed water contains silica to a level that can attain saturation near membrane during RO process. A model was developed to predict the silica fouling index (SFI) based on the experimental data for induction period of silica polymerization. The model takes into account the effect of polyvalent cations and concentration polarization near membrane during RO process. It provides a conservative basis for predicting the maximum silica deposition in RO process at the normal operating conditions. A generalised correlation, which was developed for determination of the mass transfer coefficient in RO process, incorporated the effect of temperature change that is usually not considered in previous correlations. A correlation for reduction of silica content in feed water, down to a safe limit of 15 ppm for RO process, was also formulated and validated by the experimental results.

Thesis (Master of Engineering in Chemical Engineering))--Cape Peninsula University of Technology, 2018. / Fresh, clean water has always been critical for the world's social development. Supply of water can be reinforced through recycling and reuse; and secondary treatment of municipal wastewater effluent with a membrane bioreactor (MBR) followed by a reverse osmosis (RO) process, has emerged as a crucial treatment process for water reuse. However, fouling of RO membranes in such process is unavoidable. This leads to poor performance, increase in operational cost and degradation of the membrane material, which reduces the membrane life span. Various researches have been conducted to provide an understanding of the mechanism of fouling, and methods have been developed to minimize it. In this research, the effect of surface modification to minimise fouling on a thin film composite polyamide RO membrane was investigated. This study was divided into three parts, namely: membrane modification, biofouling and filtration using RO. Two modifying agents, PVA and DMAEMA, were used as grafting solutions. Escherichia coli (E. coli) were used as the biofoulant to study the ant-biofouling properties of the membranes. A make-up synthetic MBR secondary effluent feed was used in a bench scale RO process. During the membrane modification process, the membrane was treated using two different approaches. Firstly, the covalent attachment of polyvinyl alcohol (PVA) through Glutaraldehyde (GA) onto the surface and secondly the redox initiated grafting of dimethyl amino ethyl methacrylate (DMAEMA PVA and DMAEMA grafting solutions were applied at four different concentrations). The PVA and DMAEMA modifying agents were successfully grafted onto the membrane top layers and were confirmed by the functional groups, present, using the Attenuated Total Reflectance–Fourier Transform Infrared spectroscopy (ATR-FTIR) spectra. The morphology of the membrane surfaces was investigated using Scanning Electron Microscopy (SEM), before and after treatment. SEM analysis showed better membrane structures with PVA grafting compared to DMAEMA.

No description available.

Yes / In this paper, a one-dimensional mathematical model based on coupled differential and algebraic equations has been developed for analysing the separation mechanism of a N-nitrosamine in a spiral-wound reverse osmosis process. The model is based on Spiegler and Kedem’s work on mass transport and Darcy’s law and concentration polarization to analyse the pressure drop and mass transfer coefficient in the module feed channel respectively. The model is built using the gPROMS software suite and validated using N-nitrosamine rejection experimental data from the literature, obtained by using a pilot-scale cross-flow reverse osmosis filtration system. Analysis results derived from the model corroborate experimental data.