Thesis (Ph. D.)--University of Wisconsin--Madison, 1975. / Typescript. Vita. eContent provider-neutral record in process. Description based on print version record. Includes bibliography.

<p>In this report, microrockets from the company NanoSpace were studied using schlieren imaging techniques. The rocket chips are manufactured using MEMS technology, which requires compromises regarding the shape of the nozzle. The rocket chips are 22x22x0.85 mm, manufactured from laminated silicon. The nozzles are approximately 20 µm wide at the throat, and 350 µm wide at the exit. A semi in-line schlieren apparatus was designed, set up, and aligned. A small vacuum chamber was constructed, and a series of tests was conducted in order to qualitatively evaluate the consequences of these compromises, and other performance issues. It was found that the existing 1 kW quartz-tungsten-halogen lamp was sufficient as a light source, standard photographic equipment served well as an imaging device, and a 400 mm, f/7.9 achromatic doublet as schlieren lens, resolved enough detail in the exhaust gas to perform the studies. At maximum magnification, the viewing area was 7 by 4.5 mm, captured at 14 Mpixel, or about 1.5 µm/pixel. Several different rocket chips were studied, with helium, nitrogen and xenon as propellant gases. Feed pressure ranged from 0.5 bar to 3.5 bar, and the rockets were studied at atmospheric pressure and in vacuum, and with and without heaters activated. Through these studies, verification and visualization of the basic functionality of the rockets were possible. At atmospheric pressure, slipping of the exhaust was observed, due to the severe overexpansion of the nozzle. In vacuum, the nozzle was underexpanded, and the flow was seen to be supersonic. There was a measurable change in the exhaust with the heaters activated. It was also shown that the method can be used to detect leaks, which makes it a valuable aid in quality control of the components.</p>

In this report, microrockets from the company NanoSpace were studied using schlieren imaging techniques. The rocket chips are manufactured using MEMS technology, which requires compromises regarding the shape of the nozzle. The rocket chips are 22x22x0.85 mm, manufactured from laminated silicon. The nozzles are approximately 20 µm wide at the throat, and 350 µm wide at the exit. A semi in-line schlieren apparatus was designed, set up, and aligned. A small vacuum chamber was constructed, and a series of tests was conducted in order to qualitatively evaluate the consequences of these compromises, and other performance issues. It was found that the existing 1 kW quartz-tungsten-halogen lamp was sufficient as a light source, standard photographic equipment served well as an imaging device, and a 400 mm, f/7.9 achromatic doublet as schlieren lens, resolved enough detail in the exhaust gas to perform the studies. At maximum magnification, the viewing area was 7 by 4.5 mm, captured at 14 Mpixel, or about 1.5 µm/pixel. Several different rocket chips were studied, with helium, nitrogen and xenon as propellant gases. Feed pressure ranged from 0.5 bar to 3.5 bar, and the rockets were studied at atmospheric pressure and in vacuum, and with and without heaters activated. Through these studies, verification and visualization of the basic functionality of the rockets were possible. At atmospheric pressure, slipping of the exhaust was observed, due to the severe overexpansion of the nozzle. In vacuum, the nozzle was underexpanded, and the flow was seen to be supersonic. There was a measurable change in the exhaust with the heaters activated. It was also shown that the method can be used to detect leaks, which makes it a valuable aid in quality control of the components.

Detonation waves are supersonic combustion waves that have a multi-shock front structure followed by a spatially non-uniform reaction zone. During propagation, a de-coupled shock-flame complex is periodically re-initiated into an overdriven detonation following a transient Mach reflection process. Past researchers have identified mechanisms that can increase combustion rates and cause localized hot spot re-ignition behind the Mach shock. But due to the small length scales and stochastic behaviour of detonation waves, the important mechanisms that can lead to re-initiation into a detonation requires further clarification. If a detonation is allowed to diffract behind an obstacle, it can quench to form a de-coupled shock-flame complex and if allowed to form a Mach reflection, re-initiation of a detonation can occur. The use of this approach permits the study of re-initiation mechanisms reproducibly with relatively large length scales. The objective of this study is to experimentally elucidate the key mechanisms that can increase chemical reaction rates and sequentially lead to re-initiation of a de-coupled shock-flame complex into an overdriven detonation wave following a Mach reflection. All experiments were carried out in a thin rectangular channel using a stoichiometric mixture of oxy-methane. Three different types of obstacles were used - a half-cylinder, a roughness plate along with the half-cylinder and a full-cylinder. Schlieren visualization was achieved by using a Z-configuration setup, a high speed camera and a high intensity light source. Results indicate that forward jetting of the slip line behind the Mach stem can potentially increase combustion rates by entraining hot burned gas into unburned gas. Following ignition and jet entrainment, a detonation wave first appears along the Mach stem. The transverse wave can form a detonation wave due to rapid combustion of unburned gas which may be attributed to shock interaction with the unburned gas. Alternatively, the Kelvin-Helmholtz instability can produce vortices along the slipline that may lead to mixing between burned-unburned gases and potentially increase combustion rates near the transverse wave. However, the mechanism(s) that causes the transverse wave to re-initiate into a detonation wave remains to be satisfactorily resolved.

Detonation waves are supersonic combustion waves that have a multi-shock front structure followed by a spatially non-uniform reaction zone. During propagation, a de-coupled shock-flame complex is periodically re-initiated into an overdriven detonation following a transient Mach reflection process. Past researchers have identified mechanisms that can increase combustion rates and cause localized hot spot re-ignition behind the Mach shock. But due to the small length scales and stochastic behaviour of detonation waves, the important mechanisms that can lead to re-initiation into a detonation requires further clarification. If a detonation is allowed to diffract behind an obstacle, it can quench to form a de-coupled shock-flame complex and if allowed to form a Mach reflection, re-initiation of a detonation can occur. The use of this approach permits the study of re-initiation mechanisms reproducibly with relatively large length scales. The objective of this study is to experimentally elucidate the key mechanisms that can increase chemical reaction rates and sequentially lead to re-initiation of a de-coupled shock-flame complex into an overdriven detonation wave following a Mach reflection. All experiments were carried out in a thin rectangular channel using a stoichiometric mixture of oxy-methane. Three different types of obstacles were used - a half-cylinder, a roughness plate along with the half-cylinder and a full-cylinder. Schlieren visualization was achieved by using a Z-configuration setup, a high speed camera and a high intensity light source. Results indicate that forward jetting of the slip line behind the Mach stem can potentially increase combustion rates by entraining hot burned gas into unburned gas. Following ignition and jet entrainment, a detonation wave first appears along the Mach stem. The transverse wave can form a detonation wave due to rapid combustion of unburned gas which may be attributed to shock interaction with the unburned gas. Alternatively, the Kelvin-Helmholtz instability can produce vortices along the slipline that may lead to mixing between burned-unburned gases and potentially increase combustion rates near the transverse wave. However, the mechanism(s) that causes the transverse wave to re-initiate into a detonation wave remains to be satisfactorily resolved.

The subject of this diploma thesis is the use of laser welding technology in protective atmospheres. Based on the literary research presented in the theoretical part of the thesis, two experiments were made. Welding of materials X5CrNi18-10 and X2CrNiMo17-13-2. Welded sheets were performed in three different protective atmospheres. Samples were made from the welded sheets for measuring tensile strength, hardness, macrostructure and microstructure. These samples were analyzed. The output of the analysis is the evaluation of the impact that the protective atmosphere have on the quality of the welded joint and optimal process parameters.

The diploma thesis deals with problems of laser welding in shielding gases. On the basis of theoretical knowledge in this thesis, was made welding an experiment of 10 samples of steel X5CrNi18-10 in two different shielding gases. Flow of shielding gases has been shown by schlieren method. On the samples of welding joints have been made mechanical tests (tensile test and hardness test). Welded joints were metallography evaluated and structure of them was confirmed by measurements on ferrite meter.

<p>The first force and moment measurements were conducted in the BAM6QT. Three 7-degree half-angle sharp cones were tested, one with base radius of 4.5 in. and two with base radius of 3.5 in. made out of different materials. Models were tested at 0 and 2 degrees angle of attack. Models were tested over a range of burst pressures and Reynolds numbers. Models were fitted onto a strain gauge, 6 component, internal, moment balance. Multiple assemblies were tested that mounted the balance in the BAM6QT. High-speed schlieren video was used to monitor flow conditions and track the movement of the tunnel and model. Three entries were performed in the BAM6QT. The improvement in data quality with each new entry is shown and the startup and running loads from entry 3 are analyzed.</p> <p>Startup loads were measured and are of importance in determining the load range needed to operate in the BAM6QT. Large startup loads up to 40X the running load were identified. Tunnel movement was measured and was used to approximate the inertial loading during startup and the run. The inertial loading was not found to be the cause of the large startup loads. Schlieren video was used to qualitatively review the startup flow. It was found the large startup loads in axial force were plausibly from the high-pressure subsonic flow evacuating the nozzle. For normal force and pitching moment, the startup loads peak at a different time than axial force and appear to be from a shock-shock interaction nearby the model. Trends in startup load with changing model geometry, AoA, and burst pressure were put together to form an empirical estimation for startup loads sharp cones. </p> <p>Running loads were profiled and found to be trending with burst pressure and model geometry similarly to Newtonian flow theory predictions. However, due to the lack of a base pressure measurement, the results are uncorrected for sting effects and differ from Newtonian flow theory by a scalar. A 5.3 Hz oscillation in axial force was identified. The frequency of the oscillation is the same as the frequency of the quasi-steady flow periods caused by the reflection of the expansion fan in the driver tube. Normal force during the running load was found to be measuring positive loads when at 0 degrees angle of attack. Both the axial and normal force phenomena were unexpected and were investigated but both require further research. </p> <p><br></p> <p><br></p> <p><br></p> <p><br></p>

[ES] En un presente marcado por la continua lucha contra la contaminación y el cambio climático, la investigación en mejoras tecnológicas que permitan una transición aceptable para la sociedad hacia un futuro más ecológico ocupa un papel fundamental. En concreto, la aviación es un foco constante de innovación, ya que es considerada una función indispensable en una sociedad tan globalizada como la actual, pero con unos niveles de contaminación preocupantes. En este aspecto, el desarrollo de motores con altas eficiencias es un paso clave para la transición medioambiental. Sin embargo, estas alternativas presentan un reto tecnológico en cuanto a su gestión térmica basado, principalmente, en la necesidad de aumentar la refrigeración. En este contexto e impulsada por el proyecto "Aerodynamic upgrade of Surface Air Cooled Oil Cooler (SACOC)" de Clean Sky 2, esta tesis doctoral se centra en el estudio experimental de geometrías de intercambiadores de calor de superficie para la refrigeración del aceite motor mediante el uso del aire del flujo secundario del turbofan. Actualmente, existen una serie de limitaciones en cuanto a las capacidades para llevar a cabo un análisis y diseño detallado de este tipo de intercambiadores de calor debido a la falta de instalaciones que permitan un correcta, completa y robusta caracterización experimental. Las principales fuentes de datos se basan en cálculos numéricos validados a partir de extrapolaciones en condiciones de cuestionable aplicabilidad. A lo largo de la tesis se presentan los resultados obtenidos tras una detallada caracterización de cuatro diferentes geometrías de intercambiadores de calor empleando tanto técnicas intrusivas como ópticas. Se utiliza un banco de flujo capaz de generar una corriente de aire típica alrededor de los intercambiadores, mientras que un sistema de acondicionamiento de aceite controla el punto de operación por el lado caliente. Para recrear de manera más realista las condiciones de funcionamiento, se presenta una metodología para generar de manera automática pantallas de distorsión que pueden reproducir una distribución bidimensional de velocidades objetivo mediante la manufactura aditiva de paneles de porosidad variable. Este modelo, analizado mediante CFD y validado experimentalmente, se utiliza para reproducir el perfil de velocidades típico presente en torno al intercambiador en una circunstancia real de operación. Tras definir métricas relevantes que permitan analizar el comportamiento de las distintas geometrías, se llega a la conclusión de que los problemas aerodinámico y térmico están altamente acoplados en estos dispositivos, demostrando la necesidad de un cuidadoso diseño para mejorar las actuaciones del intercambiador. Los resultados muestran que puede llegar a obtenerse una mejora de más de un 12% en la caída de presión y casi un 20% en el intercambio de calor. Además, se ha confirmado el impacto del uso de la pantalla de distorsión, con variaciones del orden de 10% en ambas variables. Los resultados también muestran que es posible realizar una caracterización preliminar de manera fiable con un modelo impreso en 3D, en cuanto campos de velocidades, pérdidas de presión y frecuencias propias corregidas. Con el análisis llevado a cabo en esta tesis, se puede concluir que es fundamental tener una instalación experimental que reproduzca las condiciones de funcionamiento reales de un motor para realizar estudios relevantes de intercambiadores de calor. Además, es necesario el uso de métricas adecuadas junto con el desarrollo de una metodología exhaustiva, fiable y robusta. Los resultados y metodología presentados en en esta investigación pueden llegar a tener un impacto importante tanto a nivel académico como industrial, ya que abren la puerta a desarrollar sistemas de gestión térmica más eficiente en unas etapas de diseño preliminares que son más asequibles económicamente, consumen menos tiempo y tienen mayor flexibilidad para introducir modificaciones. / [CAT] En un present marcat per la lluita contínua contra la contaminació i el canvi climàtic, la recerca en millores tecnològiques que permetin una transició acceptable per a la societat cap a un futur més ecològic ocupa un paper fonamental. En concret, l'aviació és un focus constant d'innovació, ja que és considerada una funció indispensable en una societat tan globalitzada com l'actual però amb uns nivells de contaminació preocupants. En aquest aspecte, el desenvolupament de motors amb altes eficiències és un pas clau per a la transició mediambiental. Tot i això, aquestes alternatives presenten un repte tecnològic quant a la seva gestió tèrmica basat, principalment, en la necessitat d'augmentar la refrigeració. En aquest context i impulsada pel projecte "Aerodynamic upgrade of Surface Air Cooled Oil Cooler (SACOC)" de Clean Sky 2, aquesta tesi doctoral se centra en l'estudi experimental de geometries d'intercanviadors de calor de superfície per a la refrigeració de l'oli motor mitjançant l'ús de l'aire del flux secundari del turbofan. Actualment, hi ha una sèrie de limitacions quant a les capacitats per dur a terme una anàlisi i disseny detallat d'aquest tipus d'intercanviadors de calor a causa de la manca d'instal·lacions que permetin una caracterització experimental correcta, completa i robusta. Les fonts de dades principals es basen en càlculs numèrics validats a partir d'extrapolacions en condicions de qüestionable aplicabilitat. Al llarg de la tesi es presenten els resultats obtinguts després d'una detallada caracterització de quatre geometries diferents d'intercanviadors de calor emprant tant tècniques intrusives com òptiques. Sutilitza un banc de flux capaç de generar un corrent daire típic al voltant dels intercanviadors, mentre que un sistema de condicionament doli controla el punt doperació pel costat calent. Per recrear de manera més realista les condicions de funcionament, es presenta una metodologia per generar de manera automàtica pantalles de distorsió que poden reproduir una distribució bidimensional de velocitats objectiu mitjançant la manufactura additiva de panells de porositat variable. Aquest model, analitzat mitjançant CFD i validat experimentalment, sutilitza per reproduir el perfil de velocitats típic present al voltant de lintercanviador en una circumstància real doperació. Després de definir mètriques rellevants que permetin analitzar el comportament de les diferents geometries, s'arriba a la conclusió que els problemes aerodinàmic i tèrmic estan altament acoblats en aquests dispositius, demostrant la necessitat d'un disseny acurat per millorar les actuacions de l'intercanviador. Els resultats mostren que es pot arribar a obtenir una millora de més d'un 12% a la caiguda de pressió i gairebé un 20% a l'intercanvi de calor. A més, s'ha confirmat l'impacte de l'ús de la pantalla de distorsió, amb variacions de l'ordre del 10% a les dues variables. Els resultats també mostren que és possible fer una caracterització preliminar de manera fiable amb un model imprès en 3D, en tant que camps de velocitats, pèrdues de pressió i freqüències pròpies corregides. Amb l'anàlisi duta a terme en aquesta tesi, es pot concloure que és fonamental tenir una instal·lació experimental que reprodueixi les condicions de funcionament reals d'un motor per fer estudis rellevants d'intercanviadors de calor. A més, cal fer servir mètriques adequades juntament amb el desenvolupament d'una metodologia exhaustiva, fiable i robusta. Els resultats i metodologia presentats en aquesta investigació poden arribar a tenir un impacte important tant a nivell acadèmic com industrial, ja que obren la porta a desenvolupar sistemes de gestió tèrmica més eficient en unes etapes de disseny preliminars que són més assequibles econòmicament, consumeixen menys temps i tenen més flexibilitat per introduir modificacions. / [EN] In a present marked by the continuous fight against pollution and climate change, research into technological improvements that allow an acceptable transition for society towards a greener future occupies a fundamental role. Specifically, aviation is a constant focus of innovation, since it is considered an essential function in a society as globalized as today's, but with worrying levels of pollution. In this regard, the development of motors with high efficiencies is a key step for the environmental transition. However, these alternatives present a technological challenge in terms of their thermal management, based mainly on the need to increase cooling. In this context and promoted by the Clean Sky 2 "Aerodynamic upgrade of Surface Air Cooled Oil Cooler (SACOC)" project, this doctoral thesis focuses on the experimental study of surface heat exchanger geometries for engine oil cooling using the use of secondary flow air from the turbofan. Currently, there are a number of limitations regarding the capacity to carry out a detailed analysis and design of this type of heat exchanger due to the lack of facilities that allow a correct, complete and robust experimental characterization. The main data sources are based on numerical calculations validated from extrapolations under conditions of questionable applicability. The thesis presents results after a detailed characterization of four different geometries of heat exchangers using both intrusive and optical techniques. A flow bench capable of generating a typical air current around the exchangers is used, while an oil conditioning system controls the point of operation on the hot side. To more realistically recreate operating conditions, a methodology is presented to automatically generate distortion screens that can reproduce a two-dimensional distribution of target velocities through additive manufacturing of variable porosity panels. This model, analyzed by means of CFD and validated experimentally, is used to reproduce the typical speed profile present around the exchanger in a real operating circumstance. After defining relevant metrics that allow analyzing the behaviour of the different geometries, it is concluded that aerodynamic and thermal problems are highly coupled in these devices, demonstrating the need for careful design to improve the exchanger's performance. The results show that an improvement of more than 12% in pressure drop and almost 20% in heat exchange can be obtained. In addition, the impact of using the distortion screen has been confirmed, with variations of the order of 10% in both variables. The results also show that it is possible to carry out a preliminary characterization in a reliable way with a 3D printed model, in terms of velocity fields, pressure losses and corrected eigenfrequencies. With the analysis carried out in this thesis, it can be concluded that it is essential to have an experimental installation that reproduces the real operating conditions of an engine to carry out relevant studies of heat exchangers. In addition, the use of appropriate metrics is necessary together with the development of a comprehensive, reliable and robust methodology. The results and methodology presented in this research can have a significant impact both at an academic and industrial level, since they open the door to developing more efficient thermal management systems in preliminary design stages that are more affordable, consume less time and have more flexibility to make changes. / The respondent wishes to acknowledge the financial support received through the Programa de Apoyo para la Investigación y Desarrollo (PAID) of Univer- sitat Politècnica de València under grant PAID-01-20 n◦ 21589. This project has received funding from the Clean Sky 2 Joint Undertak- ing under the European Unions Horizon 2020 research and innovation pro- gramme under grant agreement No 831977 Aerodynamic upgrade of Sur- face Air-Cooled Oil Coolers (SACOC) / Felgueroso Rodríguez, A. (2023). Aerothermal Characterisation of Surface Heat Exchangers for Turbofans [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/195852