Redundantly actuated manipulators have only recently aroused significant scientific interest. Their advantages in terms of enlarged workspace, higher payload ratio and better manipulability with respect to non-redundantly actuated systems explain the appearance of numerous applications in various fields: high-precision machining, fault-tolerant manipulators, transport and outer-space applications, surgical operation assistance, etc. The present Ph.D. research proposes a unified approach for modeling and actuation of redundantly actuated parallel manipulators. The approach takes advantage of the actuator redundancy principles and thus allows for following trajectories that contain parallel (force) singularities, and for eliminating the negative effect of the latter. As a first step of the approach, parallel manipulator kinematic and dynamic models are generated and treated in such a way that they do not suffer from kinematic loop closure numeric problems. Using symbolic models based on the multibody formalism and a Newton-Euler recursive computation scheme, faster-than-real-time computer simulations can thus be achieved. Further, an original piecewise actuation strategy is applied to the manipulators in order to eliminate singularity effects during their motion. Depending on the manipulator and the trajectories to be followed, this strategy results in non-redundant or redundant actuation solutions that satisfy actuator performance limits and additional optimality criteria. Finally, a validation of the theoretical results and the redundant actuation benefits is performed on the basis of well-known control algorithms applied on two parallel manipulators of different complexity. This is done both by means of computer simulations and experimental runs on a prototype designed at the Center for Research in Mechatronics of the UCL. The advantages of the actuator redundancy of parallel manipulators with respect to the elimination of singularity effects during motion and the actuator load optimization are thus confirmed (virtually and experimentally) and highlighted thanks to the proposed approach for modeling, simulation and control.

Este trabalho propõe uma nova estrutura cinemática paralela tridimensional com três graus de mobilidade que pode ser aplicada como robô manipulador. O volume do espaço de trabalho disponível é empregado como índice para avaliar o desempenho cinemático do mecanismo. As cinemáticas de posição e velocidade são desenvolvidas, tendo em vista o levantamento das configurações singulares e do espaço de trabalho. Os resultados obtidos com as cinemáticas direta e inversa são comparados de modo a verificar a correspondência entre eles. São levantadas diversas configurações singulares que correspondem ao alinhamento entre as barras das cadeias ativas do mecanismo e uma família de singularidades para uma das cadeias ativas é apresentada. O volume do espaço de trabalho do mecanismo é calculado pelo método da discretização, de modo a avaliar o volume do espaço de trabalho disponível, bem como a identificação da influência dos parâmetros dimensionais do mecanismo sobre este volume. O volume do espaço de trabalho com os parâmetros ótimos é expressivo, quando comparado com aqueles alcançados por manipuladores robóticos convencionais. / This dissertation proposes a novel three-degree-of-freedom parallel kinematic structure in order to be applied as a three-dimensional robot manipulator. The volume of the available workspace is employed as a performance index to evaluate the kinematic behavior of the mechanism. The position and velocity kinematics are developed for mapping singular configurations and evaluating the workspace. The results obtained by performing the direct and inverse kinematics are compared in order to verify the consistency between them. It is demonstrated that most of singular configurations is represented by the alignment of the links that belong to each active chain. In addition, a family of singularities for one of the active chains is presented. The volume of the workspace is calculated by using the discretization method not only for evaluating the feasible workspace but also for identifying the influence of dimensional parameters with respect to this volume. The achieved workspace by employing the optimal parameters is comparable to that reached by conventional robot manipulators.

Este trabalho propõe uma nova estrutura cinemática paralela tridimensional com três graus de mobilidade que pode ser aplicada como robô manipulador. O volume do espaço de trabalho disponível é empregado como índice para avaliar o desempenho cinemático do mecanismo. As cinemáticas de posição e velocidade são desenvolvidas, tendo em vista o levantamento das configurações singulares e do espaço de trabalho. Os resultados obtidos com as cinemáticas direta e inversa são comparados de modo a verificar a correspondência entre eles. São levantadas diversas configurações singulares que correspondem ao alinhamento entre as barras das cadeias ativas do mecanismo e uma família de singularidades para uma das cadeias ativas é apresentada. O volume do espaço de trabalho do mecanismo é calculado pelo método da discretização, de modo a avaliar o volume do espaço de trabalho disponível, bem como a identificação da influência dos parâmetros dimensionais do mecanismo sobre este volume. O volume do espaço de trabalho com os parâmetros ótimos é expressivo, quando comparado com aqueles alcançados por manipuladores robóticos convencionais. / This dissertation proposes a novel three-degree-of-freedom parallel kinematic structure in order to be applied as a three-dimensional robot manipulator. The volume of the available workspace is employed as a performance index to evaluate the kinematic behavior of the mechanism. The position and velocity kinematics are developed for mapping singular configurations and evaluating the workspace. The results obtained by performing the direct and inverse kinematics are compared in order to verify the consistency between them. It is demonstrated that most of singular configurations is represented by the alignment of the links that belong to each active chain. In addition, a family of singularities for one of the active chains is presented. The volume of the workspace is calculated by using the discretization method not only for evaluating the feasible workspace but also for identifying the influence of dimensional parameters with respect to this volume. The achieved workspace by employing the optimal parameters is comparable to that reached by conventional robot manipulators.

Les environnements CAO fournissent des outils puissants pour la programmation graphique et la manipulation d’entités géométriques complexes. Dans cette thèse, nous proposons d’exploiter ce potentiel dans le domaine de la conception de robots parallèles. Ces robots sont considérés comme une alternative intéressante vis-à-vis de leurs homologues sériels dans différentes applications comme le « pick and place » et l’usinage. Cependant, leur utilisation industrielle est encore restreinte en raison d’un espace de travail limité, de modèles géométriques difficiles à résoudre et l’existence de configurations singulières délimitant leur domaine d’exploitation. L’analyse et la caractérisation de l’espace de travail jouent alors un rôle fondamental dans la phase de conception de robots manipulateurs parallèles. Dans ce travail de thèse, nous proposons des approches géométriques originales donnant lieu à un ensemble de méthodes et techniques basées CAO pour l’analyse et la caractérisation de l’espace de travail de robots parallèles plans et spatiaux. L’espace de travail est généré comme un solide dans l’environnement CAO à partir d’un paramétrage géométrique, d’esquisses et d’opérations élémentaires telles que le balayage hélicoïdal et l’intersection. Nous avons montré que ces méthodes constituent des outils pertinents et efficaces d’aide à la conception des mécanismes parallèles. Ils permettent également la résolution du problème géométrique direct et la génération de trajectoires libres de singularités. Plusieurs types de manipulateurs ont été considérés dans ce travail pour mettre en avant et illustrer les techniques CAO / Géométriques proposées : robots parallèles plans à 3 degrés de mobilité de type 3-RPR, 3-RRR, 3-PPR et 3-PRR, robots parallèles spatiaux à 6 degrés de mobilité de type ou 3-CRS ou 3-PRRS. / CAD environments provide very powerful tools for graphical programming and manipulation of complex geometric entities. In this thesis, we propose to exploit such potential in the design of parallel robots. These robots are considered an attractive and important alternative towards their serials counterparts in various applications, like “pick and place” and machining. However, their industrial applications are restricted due to limited workspace, complexity related to resolution of the direct geometric model, and in addition the existence of the singular configurations which bound their application field. The analysis and the characterization of the workspace therefore play an essential role in the design phase of parallel robotic manipulators. In this thesis, we suggest original geometric approaches giving rise to a set of methodologies and techniques based on the use of CAD in order to analyze and characterize the workspace of planar and spatial parallel robotic manipulators. Workspace is generated as a solid in CAD environment by using a parametric geometric model, sketches, and elementary operations such as helical scanning and performing then Boolean intersection operation. We have shown in this thesis, that the proposed methodologies represent relevant and efficient tools which assist designers of parallel mechanisms. Moreover, they allow us to solve the direct geometric problem and to plan singularity-free trajectories. Several types of robotic manipulators have been considered in this work to highlight and illustrate the proposed CAD / Geometric techniques : planar parallel manipulators having three degree of freedom such as 3-RPR, 3-RRR, 3-PPR, and 3-PRR, and spatial parallel robotic manipulators having six degree of freedom 3-CRS-type.