Hydrogels are defined as swellable polymer networks with the mechanical, interfacial, and physical properties similar to native tissues in the body. Nanocomposite hydrogels, defined as hydrogels that either entirely consist of or have embedded nanoparticle phases, have been shown to further expand the range of properties achievable with hydrogels and be suitable in many applications such as building tissue scaffolds. In particular, nanocomposite phases that can be eroded offer interesting potential to construct nanoscale voids that can be made in the gel that may be highly beneficial for applications in drug delivery, bioseparations, and tissue engineering. In this thesis, two methods of incorporating starch nanoparticles (SNPs) into a ultraviolet (UV)-cured poly(ethylene glycol methacrylate) (POEGMA) matrix are described. In the first method, the SNPs were physically entrapped during the curing of the gels. An investigation of the effect of fabrication parameters such as monomer ratios, crosslinker amounts, and entrapped SNP concentration on swelling and shear storage modulus (G’) was performed. Enzymatic degradation of the nanophase was also observed to be possible upon amylase treatment, and the resulting internal morphology was confirmed to have increased internal porosity based on a methylene blue uptake experiment. In the second method, chemically functionalized SNPs were used as the exclusive crosslinker to create the POEGMA network. The swelling and mechanical performance of the SNP-crosslinked hydrogels were investigated and compared to the entrapped SNP gels. A preliminary study of the consequences of degradation of a naturally occurring crosslinker to the enzyme α-amylase was also performed. The combination of cytocompatible components and potential for internal porosity control make gels an interesting platform for tissue scaffolding and bioseparation applications. / Thesis / Master of Applied Science (MASc)

This thesis has as its principal goal the development of sustainable pressure-sensitive adhesives (PSAs). To that end, we examined polymer reaction engineering practices and polymer formulations through the lens of the 12 Principles of Green Chemistry. To begin with, we employed emulsion polymerization as our polymer synthesis method because of its use of water instead of hazardous solvents. We also replaced various petroleum-based components with bio-based alternatives (e.g., starch, cellulose nanocrystals), thereby reducing synthesis hazards, increasing product safety and increasing the amount of sustainably sourced raw materials in the PSA. However, changing the synthetic method as well as key components in the formulation presented significant challenges to maintaining PSA performance. This thesis illustrates the challenging path taken towards developing a fully renewable PSA. PSAs should display a specific balance of adhesion and cohesion. Typically, petroleum-based additives (which are often hazardous/toxic) such as tackifiers, cross-linkers, chain transfer agents and rheology modifiers are added to tailor latex properties to fit the intended application. However, because of their inherently opposing effects, an additive used to increase adhesion will weaken the cohesive forces of the polymer, and vice versa. Cellulose nanocrystals (CNCs) are sustainable nanomaterials that have been shown to be effective to resolve the adhesion/cohesion conundrum. In the first part of this project, we developed a new technique to increase CNC loading in emulsion-based PSA formulations beyond the 1-2% limits previously encountered due to high latex viscosity, colloidal instability, and poor film properties. The higher CNC loadings were shown to continuously improve shear strength but resulted in eventual decreases to tack and peel strength. In the second part of this project, we replaced the sulfated CNCs with carboxylated CNCs (cCNCs), which are produced by a process using a “greener” catalyst (i.e., hydrogen peroxide instead of sulfuric acid). The cCNCs’ carboxylate surface groups interacted strongly with the polymer matrix, ultimately leading to catastrophic coagulation. The interactions between cCNCs and other standard latex components were studied and through the creative manipulation of the emulsion polymerization process, a reproducible method to incorporate the cCNCs in a seeded semi-batch reaction yielded stable, high-quality latexes. In the third part of this project, the effect of the cCNCs on the adhesive properties of the nanocomposite latex films was studied and compared to the effects of the sulfated CNCs. AFM imaging revealed that cCNCs interact with latex particles and each other; thus, omitting ultrasonication at the preparation stage was shown to preserve these interactions and lead to greater property enhancements. In the fourth part of this project, starch nanoparticles (SNPs) were used to displace some of the petroleum-based monomer in the production of core-shell (SNP cores, acrylic shell) latexes. SNPs are renewably sourced, inexpensive, and biodegradable. The challenge of locating the SNPs into the particle cores was overcome by crosslinking the SNPs using a food grade cross-linker (sodium trimetaphosphate) and functionalizing them using a sugar-based monomer (EcoMer™). To tune the PSA properties to rival a range of commercial tapes, a method to incorporate CNCs to the SNP-latexes in situ was developed. In addition, because monomers such as 2-octyl acrylate (2OA), styrene, and acrylic acid can be bio-sourced, they were selected as the acrylic shell monomers to encapsulate the SNPs in the nanocomposite latexes. Due to supply chain challenges, n-octyl acrylate was used as a model monomer for 2OA to produce latexes with ~80% bio-content that rivaled commercial Post-It™ notes, masking tapes, and duct tapes. After addressing the sustainability of the polymerization method and polymer components, we posed the question: what are the effects of using renewably sourced and bio-sourced materials on the end-of-life of the PSAs? Because the infrastructure for biodegradation studies at the lab scale via composting does not exist in Canada (to our knowledge), we designed an in-house aerobic composting set-up consisting of a series of bioreactors and sensors capable of measuring the aerobic biodegradability of our polymers in a simulated composting environment. Although not fully tested, the composting setup was designed, and its construction was begun. Steps to complete the construction and validate its operation are detailed. The path towards sustainability is often long and complex. In this four-year study, the re-design of an adhesive synthesis process using a more sustainable approach, emulsion polymerization, along with an 80% bio-sourced formulation required significant corrective measures. Overcoming the technical challenges required mustering all the polymer reaction engineering tools at our disposal. Despite the time and effort required, achieving a more sustainable process is indeed within our grasp.

Esta tese apresenta os estudos realizados quanto à síntese e caracterização de microgéis termo-responsivos de N-isopropilacrilamida (NIPAM) e macromoléculas de origem amilácea em sua composição, sistemas ainda pouco explorados na literatura. Inicialmente, nanopartículas de amido (SNP) foram preparadas por nanoprecipitação para incorporação nos microgéis de interesse, através da dissolução dos grânulos do amido em DMSO/H2O, aplicação de ultrassom e precipitação em não-solvente. As SNPs preparadas foram utilizadas como copolímero para formação de microgéis híbridos do tipo SNP-co-p(NIPAM) através de polimerização em emulsão na presença e na ausência de surfactante. A influência das SNPs nas propriedades dos microgéis foi estudada por MEV, DLS, PZ e SAXS, onde foram observadas mudanças no comportamento físico-químico e estrutura supramolecular dos microgéis. No geral, observaram-se deslocamentos da temperatura de transição de fase para valores maiores (até 35 °C, cerca de 3 °C acima do valor determinado para sistemas contendo p(NIPAM) puro), aumento da estabilidade coloidal e organização dos polímeros presentes no microgel em uma arquitetura caroço-casca. As propriedades de inchamento dos microgéis também foram estudadas através da teoria de Flory-Rehner, onde a temperatura theta e o grau de polimerização entre dois pontos de reticulação foram determinados através do ajuste apropriado do parâmetro de interação (χ). Paralelamente, visando um sistema diferente do descrito acima, foi estudado um novo agente de reticulação baseado nos polímeros do amido, a amilose e a amilopectina. Para isso, os polímeros do amido que compõem as nanopartículas foram modificados para a utilização como agente de reticulação na síntese de microgéis de p(NIPAM). Nesta etapa, uma reação de substituição dos grupos hidroxila dos polímeros do amido foi realizada com o cloreto de acriloíla de forma a inserir insaturações na estrutura dos polímeros, para que estes fossem aplicados como reticulante. O sucesso da reação de modificação foi verificado através de RMN 1H e FTIR, no qual um maior grau de substituição foi obtido quando um tempo maior de reação foi empregado. Microgéis de p(NIPAM) foram então preparados através de polimerização em emulsão utilizando os reticulantes sintetizados. Observou-se a influência do grau de substituição e da concentração do reticulante nos microgéis, analisados por MEV, DLS e UV-Vis com controle de temperatura. As principais mudanças foram relativas à temperatura de transição de fase e tamanho dos microgéis. Utilizando o agente de reticulação com maior grau de substituição, foi possível deslocar a temperatura de transição de fase dos microgéis preparados para valores maiores (35 °C, cerca de 3 °C acima do valor determinado para sistemas contendo p(NIPAM) puro). Observou-se também uma resposta mecânica da rede do microgel, que refletiu no tamanho das partículas, influenciada pela concentração dos agentes de reticulação e do grau de substituição. Quanto maior a concentração e o grau de substituição do agente de reticulação, maior a resistência ao intumescimento observado no microgel. / This thesis presents the studies regarding the synthesis and characterization of thermoresponsive microgels of N-isopropylacrylamide (NIPAM) and amylaceous-based macromolecules, which are systems still little explored in the literature. At first, starch nanoparticles (SNP) were prepared by nanoprecipitation, through dissolution of starch granules in DMSO/H2O, ultrasound application and non-solvent precipitation. SNPs were then used as copolymer in SNP-co-p(NIPAM) hybrid microgels synthesized by emulsion polymerization in the presence and absence of surfactant. The influence of SNPs in microgel properties were studied by SEM, DLS, ZP, and SAXS, where changes in the physicalchemical behavior and supramolecular structure were observed. Summing up, shifts in the phase transition temperature up to 35 °C, increased colloidal stability, and microgel polymers organization into a core-shell structure were observed. Microgels swelling behaviour were also studied by the Flory-Rehner theory, where the theta-temperature and the degree of polymerization between two crosslinker points were determined through interaction parameter (χ) fitting. In parallel, a new starch-based crosslinker was studied. For this purpose, starch polymers (amylose and amylopectin within the SNPs) were modified in order to use them as crosslinker in p(NIPAM) microgel synthesis. In this step, a substitution reaction in hydroxyl groups of SNP was carried out with acryloyl chloride, where double bonds were attached in polymers structure, making it suitable as a crosslinker. Reaction performances were evaluated through 1H NMR and FTIR. Then, p(NIPAM) microgels were prepared by emulsion polymerization using the crosslinker synthesized. The degree of substitution and the crosslinker concentration influence were verified and analyzed by SEM, DLS and UV-Vis with temperature control. The main observed changes were related to the phase transition temperature e microgels size. Using the crosslinker with higher substitution degree, it was possible the shift of the phase transition temperature to higher values (~35 °C). A mechanical response, observed trough microgels size, was found, driven by the crosslinker concentration and substitution degree. As higher the concentration and substitution degree of the crosslinker, higher was the swelling resistance observed in microgel structure.

Esta tese apresenta os estudos realizados quanto à síntese e caracterização de microgéis termo-responsivos de N-isopropilacrilamida (NIPAM) e macromoléculas de origem amilácea em sua composição, sistemas ainda pouco explorados na literatura. Inicialmente, nanopartículas de amido (SNP) foram preparadas por nanoprecipitação para incorporação nos microgéis de interesse, através da dissolução dos grânulos do amido em DMSO/H2O, aplicação de ultrassom e precipitação em não-solvente. As SNPs preparadas foram utilizadas como copolímero para formação de microgéis híbridos do tipo SNP-co-p(NIPAM) através de polimerização em emulsão na presença e na ausência de surfactante. A influência das SNPs nas propriedades dos microgéis foi estudada por MEV, DLS, PZ e SAXS, onde foram observadas mudanças no comportamento físico-químico e estrutura supramolecular dos microgéis. No geral, observaram-se deslocamentos da temperatura de transição de fase para valores maiores (até 35 °C, cerca de 3 °C acima do valor determinado para sistemas contendo p(NIPAM) puro), aumento da estabilidade coloidal e organização dos polímeros presentes no microgel em uma arquitetura caroço-casca. As propriedades de inchamento dos microgéis também foram estudadas através da teoria de Flory-Rehner, onde a temperatura theta e o grau de polimerização entre dois pontos de reticulação foram determinados através do ajuste apropriado do parâmetro de interação (χ). Paralelamente, visando um sistema diferente do descrito acima, foi estudado um novo agente de reticulação baseado nos polímeros do amido, a amilose e a amilopectina. Para isso, os polímeros do amido que compõem as nanopartículas foram modificados para a utilização como agente de reticulação na síntese de microgéis de p(NIPAM). Nesta etapa, uma reação de substituição dos grupos hidroxila dos polímeros do amido foi realizada com o cloreto de acriloíla de forma a inserir insaturações na estrutura dos polímeros, para que estes fossem aplicados como reticulante. O sucesso da reação de modificação foi verificado através de RMN 1H e FTIR, no qual um maior grau de substituição foi obtido quando um tempo maior de reação foi empregado. Microgéis de p(NIPAM) foram então preparados através de polimerização em emulsão utilizando os reticulantes sintetizados. Observou-se a influência do grau de substituição e da concentração do reticulante nos microgéis, analisados por MEV, DLS e UV-Vis com controle de temperatura. As principais mudanças foram relativas à temperatura de transição de fase e tamanho dos microgéis. Utilizando o agente de reticulação com maior grau de substituição, foi possível deslocar a temperatura de transição de fase dos microgéis preparados para valores maiores (35 °C, cerca de 3 °C acima do valor determinado para sistemas contendo p(NIPAM) puro). Observou-se também uma resposta mecânica da rede do microgel, que refletiu no tamanho das partículas, influenciada pela concentração dos agentes de reticulação e do grau de substituição. Quanto maior a concentração e o grau de substituição do agente de reticulação, maior a resistência ao intumescimento observado no microgel. / This thesis presents the studies regarding the synthesis and characterization of thermoresponsive microgels of N-isopropylacrylamide (NIPAM) and amylaceous-based macromolecules, which are systems still little explored in the literature. At first, starch nanoparticles (SNP) were prepared by nanoprecipitation, through dissolution of starch granules in DMSO/H2O, ultrasound application and non-solvent precipitation. SNPs were then used as copolymer in SNP-co-p(NIPAM) hybrid microgels synthesized by emulsion polymerization in the presence and absence of surfactant. The influence of SNPs in microgel properties were studied by SEM, DLS, ZP, and SAXS, where changes in the physicalchemical behavior and supramolecular structure were observed. Summing up, shifts in the phase transition temperature up to 35 °C, increased colloidal stability, and microgel polymers organization into a core-shell structure were observed. Microgels swelling behaviour were also studied by the Flory-Rehner theory, where the theta-temperature and the degree of polymerization between two crosslinker points were determined through interaction parameter (χ) fitting. In parallel, a new starch-based crosslinker was studied. For this purpose, starch polymers (amylose and amylopectin within the SNPs) were modified in order to use them as crosslinker in p(NIPAM) microgel synthesis. In this step, a substitution reaction in hydroxyl groups of SNP was carried out with acryloyl chloride, where double bonds were attached in polymers structure, making it suitable as a crosslinker. Reaction performances were evaluated through 1H NMR and FTIR. Then, p(NIPAM) microgels were prepared by emulsion polymerization using the crosslinker synthesized. The degree of substitution and the crosslinker concentration influence were verified and analyzed by SEM, DLS and UV-Vis with temperature control. The main observed changes were related to the phase transition temperature e microgels size. Using the crosslinker with higher substitution degree, it was possible the shift of the phase transition temperature to higher values (~35 °C). A mechanical response, observed trough microgels size, was found, driven by the crosslinker concentration and substitution degree. As higher the concentration and substitution degree of the crosslinker, higher was the swelling resistance observed in microgel structure.

Esta tese apresenta os estudos realizados quanto à síntese e caracterização de microgéis termo-responsivos de N-isopropilacrilamida (NIPAM) e macromoléculas de origem amilácea em sua composição, sistemas ainda pouco explorados na literatura. Inicialmente, nanopartículas de amido (SNP) foram preparadas por nanoprecipitação para incorporação nos microgéis de interesse, através da dissolução dos grânulos do amido em DMSO/H2O, aplicação de ultrassom e precipitação em não-solvente. As SNPs preparadas foram utilizadas como copolímero para formação de microgéis híbridos do tipo SNP-co-p(NIPAM) através de polimerização em emulsão na presença e na ausência de surfactante. A influência das SNPs nas propriedades dos microgéis foi estudada por MEV, DLS, PZ e SAXS, onde foram observadas mudanças no comportamento físico-químico e estrutura supramolecular dos microgéis. No geral, observaram-se deslocamentos da temperatura de transição de fase para valores maiores (até 35 °C, cerca de 3 °C acima do valor determinado para sistemas contendo p(NIPAM) puro), aumento da estabilidade coloidal e organização dos polímeros presentes no microgel em uma arquitetura caroço-casca. As propriedades de inchamento dos microgéis também foram estudadas através da teoria de Flory-Rehner, onde a temperatura theta e o grau de polimerização entre dois pontos de reticulação foram determinados através do ajuste apropriado do parâmetro de interação (χ). Paralelamente, visando um sistema diferente do descrito acima, foi estudado um novo agente de reticulação baseado nos polímeros do amido, a amilose e a amilopectina. Para isso, os polímeros do amido que compõem as nanopartículas foram modificados para a utilização como agente de reticulação na síntese de microgéis de p(NIPAM). Nesta etapa, uma reação de substituição dos grupos hidroxila dos polímeros do amido foi realizada com o cloreto de acriloíla de forma a inserir insaturações na estrutura dos polímeros, para que estes fossem aplicados como reticulante. O sucesso da reação de modificação foi verificado através de RMN 1H e FTIR, no qual um maior grau de substituição foi obtido quando um tempo maior de reação foi empregado. Microgéis de p(NIPAM) foram então preparados através de polimerização em emulsão utilizando os reticulantes sintetizados. Observou-se a influência do grau de substituição e da concentração do reticulante nos microgéis, analisados por MEV, DLS e UV-Vis com controle de temperatura. As principais mudanças foram relativas à temperatura de transição de fase e tamanho dos microgéis. Utilizando o agente de reticulação com maior grau de substituição, foi possível deslocar a temperatura de transição de fase dos microgéis preparados para valores maiores (35 °C, cerca de 3 °C acima do valor determinado para sistemas contendo p(NIPAM) puro). Observou-se também uma resposta mecânica da rede do microgel, que refletiu no tamanho das partículas, influenciada pela concentração dos agentes de reticulação e do grau de substituição. Quanto maior a concentração e o grau de substituição do agente de reticulação, maior a resistência ao intumescimento observado no microgel. / This thesis presents the studies regarding the synthesis and characterization of thermoresponsive microgels of N-isopropylacrylamide (NIPAM) and amylaceous-based macromolecules, which are systems still little explored in the literature. At first, starch nanoparticles (SNP) were prepared by nanoprecipitation, through dissolution of starch granules in DMSO/H2O, ultrasound application and non-solvent precipitation. SNPs were then used as copolymer in SNP-co-p(NIPAM) hybrid microgels synthesized by emulsion polymerization in the presence and absence of surfactant. The influence of SNPs in microgel properties were studied by SEM, DLS, ZP, and SAXS, where changes in the physicalchemical behavior and supramolecular structure were observed. Summing up, shifts in the phase transition temperature up to 35 °C, increased colloidal stability, and microgel polymers organization into a core-shell structure were observed. Microgels swelling behaviour were also studied by the Flory-Rehner theory, where the theta-temperature and the degree of polymerization between two crosslinker points were determined through interaction parameter (χ) fitting. In parallel, a new starch-based crosslinker was studied. For this purpose, starch polymers (amylose and amylopectin within the SNPs) were modified in order to use them as crosslinker in p(NIPAM) microgel synthesis. In this step, a substitution reaction in hydroxyl groups of SNP was carried out with acryloyl chloride, where double bonds were attached in polymers structure, making it suitable as a crosslinker. Reaction performances were evaluated through 1H NMR and FTIR. Then, p(NIPAM) microgels were prepared by emulsion polymerization using the crosslinker synthesized. The degree of substitution and the crosslinker concentration influence were verified and analyzed by SEM, DLS and UV-Vis with temperature control. The main observed changes were related to the phase transition temperature e microgels size. Using the crosslinker with higher substitution degree, it was possible the shift of the phase transition temperature to higher values (~35 °C). A mechanical response, observed trough microgels size, was found, driven by the crosslinker concentration and substitution degree. As higher the concentration and substitution degree of the crosslinker, higher was the swelling resistance observed in microgel structure.