Os processos de soldagem Metal Inert Gas (MIG) e Tungsten Inert Gas (TIG) são utilizados na soldagem de estruturas de alumínio. Este estudo tem como objetivo geral desenvolver um processo otimizado para soldagem em estruturas de alumínio, com qualidade e produtividade. Especificamente busca determinar os parâmetros de soldagem e obter, assim, o melhor desempenho possível no que se refere à produtividade, a qualidade na soldagem e propriedades mecânicas. Foram feitos corpos de prova de estruturas de alumínio 6351 T6 NBR ISO 209-2010 pelos processos de soldagem TIG e MIG, sendo caracterizadas por macrografia e resistência à tração. Com base na análise do software minitab foram obtidos os melhores parâmetros para o processo TIG sendo 180 A, vazão de 12 l/min e para o processo MIG, foram 170A e 23 Volts. Com esses novos parâmetros conseguiu-se aumentar a produtividade em 30%. Para o critério de resistência, tanto o processo MIG como o processo TIG, atenderam a especificação da norma AWS D1.2. / The welding processes Metal Inert Gas (MIG) and Tungsten Inert Gas (TIG) are used in the welding of aluminum structures. This study aims to develop an overall optimized process for welding aluminum structures, with quality and productivity. Specifically, attempts to determine the welding parameters and thus obtain the best possible performance in terms of productivity, quality welding and mechanical properties. Specimens were made of aluminum structures 6351 T6 NBR ISO 209-2010 by the welding processes TIG and MIG, being characterized by Macrography and tensile strength. Based on the analysis of the minitab software best parameters were obtained for the process being TIG 180 A and flow rate 12 l / min and the MIG were 170A and 23 Volts. Through these new parameters we were able to increase productivity by 30%. For the criterion of resistance, both process the MIG and TIG, attended the specification of AWS D1.2 norm.

Master’s thesis deals with the problems of the inner surface finish design for the CASTOR container. In the theoretical part are analyzed properties of metallic surfaces with their defects and various options of surface finishes for increased protection. The practical part of the thesis is focused on the design of appropriate technologies for specific requirements of the surface finish for the CASTOR container, creating test samples and their evaluation.

This master´s thesis deals with hot dip galvanizing of steel constructions and their protection from corrosion. This work describes the origin of corrosion of steel and its corrosion in different areas and presents degreasing and pickling before hot dip galvanization. It describes possibilities of making zinc layer by the wet and draw method of hot dip galvanization. Furthermore, it puts forward reactions between zinc and iron, possible defects of the zinc layer and influence of the hot dip galvanizing on the steel constructions. The experimental part examines the influence of the hydrogen charging on the material and the time of the flux operation on the quality of layer. The work further analyses the changing of mechanical properties of steels Hardox 500 and Weldox 700 as a result of the hydrogen embrittlement during pickling by the hydrochloric acid.

The main goal of the dissertation is to design and verify coatings for surface finish of cement bonded particleboards with the aim of improvement of their resistance against the unfavorable influences of the exterior taking into account the aesthetic function of the surface finish.

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Inconel 617 is a nickel-based superalloy whose properties include corrosion and oxidation resistance in high temperature environments. Due to their material properties, Inconel alloys are commonly used in aerospace applications where resistance to high pressure and temperature is required. These properties also cause the material to be hard to machine due to high temperatures in the cutting zone and its tendency to work harden. This paper focuses on improving the surface integrity and tool life for turning of Inconel 617 for use in next-generation nuclear applications. Various machining parameters are tested to improve the finish and tool life such as the feed rate, cutting speed, and depth of cut. While the machining of popular Inconel grades, such as Inconel 718, have been highly studied and understood, Inconel 617 lacks the knowledge base and research to define how the alloy behaves in machining and how it compares to other grades. Tests on tool coatings confirmed that commercially available coatings are durable enough to withstand the machining of this superalloy in finish turning and determined that AlTiN coatings provide the longest tool life. The investigations performed uncovered the relationship between cutting parameters and their influence on the surface integrity and tool life. MQL deposition was tested and found to be comparable and at times better than conventional flood coolant and may be considered a replacement for coolant after more improvement. This work details the knowledge and experimental procedure used to understand the machining of this superalloy. / Thesis / Master of Applied Science (MASc) / The purpose of this research is to develop an understanding of the machining of Inconel 617 for next-generation nuclear reactors. Canada’s plan to phase out coal-fired plants and deploy new nuclear reactors is contingent on being able to manufacture the necessary components. Inconel 617 is slated to be used in these high temperature, corrosive environments due to its high strength in elevated temperatures and its resistance to corrosion. However, since the material is a recent addition to the list of compatible materials, not much research has been performed on the manufacturing of this superalloy. Factors like cutting speed, coolant, and tooling were investigated and understood with the aim of improving the cost and time associated with manufacturing these nuclear grade components.

This study explores the relationship between endmill tool dynamics and cutting parameters, emphasizing the impact of these factors on machining dynamics, surface finish, and dimensional control. It introduces a novel approach to analyze and optimize the overall performance of a solid carbide endmill, with a specific focus on machining Aluminum 6066-T6. By using stability lobes diagrams (SLD), stable conditions for cutting were chosen, and then surface roughness and tool and workpiece vibration analyses were performed to assess machining performance. This work aims to understand the effects of operating below the peaks and valleys, inherent in the shape of the SLD, using different RPMs. The study's methodology involves tap tests using CutPro - Tap Test Module and milling tests on a horizontal machining center. The surface roughness measurement was performed using an Alicona Infinite Focus confocal microscope and accelerometers were positioned on the spindle bearing housing and workpiece. The findings suggest that within the stable range below the stability lobe diagram's boundary, there is a significant difference in vibration resulting in variation in surface roughness corresponding to the peaks and valleys of the SLD. The variation of acceleration, and consequently vibration, was considerably higher when operating below valleys which negatively affected the surface roughness of the workpiece. The surface roughness plays a pivotal role in tool performance and subsequently influences metal removal rate and tool and spindle life. For conditions closer to instability, this is even more important. In conclusion, this research lays the foundation for a holistic approach to solid carbide endmill design and cutting parameter selection, showing that the machining process can be optimized in terms of the SLDs, even in regions far below the stability limit / Thesis / Master of Applied Science (MASc)

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<p>Experiments were performed to study the effect of surface finish and jet velocity on the boiling performance at the stagnation point under a free liquid planar jet. A rectangular jet with dimensions 9 mm x 1 mm was used to impinge subcooled water on the center of a copper surface 8 mm width x 20 mm length. Jet velocities ranged from 0.9 to 2.5 m/s while the degree of subcooling was kept constant at 10 °C.</p> <p>Three surfaces were prepared using emery paper #1200, #500 and #320 and the arithmetic mean square of the roughness <strong>Ra</strong> = 18.72, 401.65 and 533.53 nm.</p> <p>Increasing the jet velocity has shown to increase the heat flux slightly in the single phase regime. Also by increasing the jet velocity, boiling was found to start at higher surface superheat achieving higher values of burn out heat flux BOF for jet velocities V_j ≤ 1.5 m/s. This trend agrees with studies reported in literature. Some contradicting results occurred at higher jet velocities which is attributed to the flow profile.</p> <p>For jet velocities lower than 2 m/s, the surface with higher <strong>Ra </strong>was found to have a delayed Onset of Nucleate Boiling ONB, higher Burn out Heat Flux BOF, and lower rate of heat transfer in the single phase regime. Surface finish did not show significant effect on boiling performance at higher jet velocities. The contradictions observed at jet velocities higher than 1.5 m/s were attributed to the flow profile. Results regarding the effect of surface finish on heat transfer in the single phase regime under liquid jet impingement were compared to literature and a reasonable agreement was found. More studies are needed to explain the contradictions found for higher jet velocities.</p> / Master of Applied Science (MASc)