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Conception d’alliages par optimisation combinatoire multiobjectifs : thermodynamique prédictive, fouille de données, algorithmes génétiques et analyse décisionnelle / Designing new alloys through multiobjective combinatorial optimisation : computational thermodynamics, data mining, genetic algorithms and decision analysisMenou, Edern 19 October 2016 (has links)
Ce travail a pour objet le développement d’un système combinant un algorithme génétique d’optimisation multiobjectifs avec des outils de thermodynamique prédictive de type calphad (calcul des diagrammes de phases) et de fouille de données permettant l’estimation des propriétés thermochimiques et thermomécaniques d’alliages multicomposants. L’intégration de ces techniques permet l’optimisation quasi-autonome de la composition d’alliages complexes vis-à-vis de plusieurs critères antagonistes telles les résistances mécaniques et chimiques, la stabilité microstructurelle à haute température et le coût. La méthode est complétée d’une technique d’analyse décisionnelle multicritères pour assister la sélection d’alliages. L’approche est illustrée par l’optimisation de la chimie de deux familles d’alliages multicomposants. Le premier cas d’étude porte sur les superalliages à base de nickel polycristallins corroyés renforcés par précipitation de la phase 0 destinés à la fabrication de disques de turbines dans l’aéronautique ou de tuyauteries de centrales thermiques. L’optimisation résulte en la conception d’alliages moins onéreux et prédits plus résistants que l’Inconel 740H et le Haynes 282, deux superalliages de dernière génération. Le second cas d’étude concerne les alliages dits « à forte entropie » dont la métallurgie singulière est emblématique des problèmes combinatoires. À l’issue de l’optimisation, quelques alliages à forte entropie ont été sélectionnés et fabriqués ; leur caractérisation expérimentale préliminaire met en évidence des propriétés attrayantes tel un ratio dureté sur masse volumique inédit. / The present work revolves around the development of an integrated system combining a multi-objective genetic algorithm with calphad-type computational thermodynamics (calculations of phase diagrams) and data mining techniques enabling the estimation of thermochemical and thermomechanical properties of multicomponent alloys. This integration allows the quasiautonomous chemistry optimisation of complex alloys against antagonistic criteria such as mechanical and chemical resistance, high-temperature microstructural stability, and cost. Further alloy selection capability is provided by a multi-criteria decision analysis technique. The proposed design methodology is illustrated on two multicomponent alloy families. The first case study relates to the design of wrought, polycrystalline 0-hardened nickel-base superalloys intended for aerospace turbine disks or tubing applications in the energy industry. The optimisation leads to the discovery of novel superalloys featuring lower costs and higher predicted strength than Inconel 740H and Haynes 282, two state-of-the-art superalloys. The second case study concerns the so-called “high-entropy alloys” whose singular metallurgy embodies typical combinatorial issues. Following the optimisation, several high-entropy alloys are produced; preliminary experimental characterisation highlights attractive properties such as an unprecedented hardness to density ratio.
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Applications of Computational Thermodynamics and Kinetics on Transformations in Stainless SteelsWessman, Sten January 2013 (has links)
Stainless steels are high-alloyed, usually with multiple components and often also dual matrix phases, as for duplex stainless steels. This make predictions and calculations of alloying effects on equilibria and transformations complicated. Computational thermodynamics has emerged as an indispensable tool for calculations within these complex systems with predictions of equilibria and precipitation of phases. This thesis offers examples illustrating how computational methods can be applied both to thermodynamics, kinetics and coarsening of stainless steels in order to predict microstructure and, to some extent, also properties. The performance of a current state-of-the-art commercial thermodynamic database was also explored and strengths and weaknesses highlighted. / <p>QC 20130429</p>
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Solidification Modeling of MicrosegregationHammadi, Souzan January 2018 (has links)
A phase transformation from liquid to solid phase takes place when the material solidifies. Limited diffusion during this phase transition causes microsegregation, which is aphenomenon during solidification that leads to the formation of secondary phases andconcentration gradients. This affects the properties of the material and how it is to be treatedin further processing steps. Due to the complexity of the solidification process, a modelingapproach has been used for investigation of microsegregation. The Scheil-Gulliver model assumes negligible diffusion in the solid phase but an exchange ofsolute during back-diffusion can have an important influence on solidification. While the Brody-Flemings model considers this, it is questionable in its assumptions. A new proposedmodel by John Ågren that considers multicomponent diffusion effects have been implementedusing the Matlab-Toolbox for Thermo-Calc. The model is used to perform solidification simulations for the binary Al-2.1Cu and theternary Al-2.1Cu-1Si system (at%) and the results are compared to the Scheil-Gulliver modeland DICTRA simulations. The Ågren model gives excellent results for the binary system athigh cooling rates. It does however show deviations from the DICTRA results at lowercooling rates and for the ternary system. / När ett material stelnar sker en fasomvandling från flytande till fast fas. Begränsad diffusionunder denna fasövergång orsakar mikrosegring, vilket är ett fenomen under stelningsförloppetsom skapar sekundära faser och koncentrationsgradienter. Detta påverkar egenskaperna hosmaterialet and hur den ska behandlas under senare processteg. På grund av komplexiteten avstelningsprocessen har modellering använts för att undersöka mikrosegring. Scheil-Gulliver modellen antar att det inte sker någon diffusion i fast fas men ett utbyte avinlösta ämnen kan ha ett viktigt inflytande på stelningsförloppet. Fastän Brody-Flemingsmodellen tar hänsyn till detta så är den tveksam i sina antaganden. En ny föreslagen modell avJohn Ågren betraktar diffusionseffekter för ett multikomponent system och denna harimplementerats med hjälp av Matlab-Toolbox för Thermo-Calc. Modellen har använts för att simulera stelning för ett binärt Al-2.1Cu och ett ternärt Al-2.1-1Si system (at%) och resultaten har jämförts med Scheil-Gulliver modellen och DICTRAsimuleringar. Ågren modellen ger utmärkta resultat för det binära systemet vid högakylhastigheter. Modellen visar däremot avvikelser från DICTRA vid låga kylhastigheter samtför det ternära systemet.
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Utilização de resíduo de mármore e de óxido de boro em escórias sintéticas dessulfurantes para aços. / Use of marble waste and boron oxide in desulfurizing synthetic slags for steels.Coleti, Jorge Luís 14 September 2015 (has links)
O mercado atual exige das indústrias siderúrgicas aços de melhor qualidade produzidos por meio de processos que causem menor impacto ao meio ambiente. Dessa forma, este trabalho teve como objetivo reciclar o resíduo de mármore gerado na indústria de rochas ornamentais, que possui em sua composição óxido de cálcio (CaO) e óxido de magnésio (MgO). O CaO é suficiente para substituir a cal nas escórias e o MgO contribui para a diminuição do desgaste dos refratários, através do emprego do resíduo no processo produtivo do aço. Além disso, foi realizada a substituição da fluorita por óxido de boro como fluxante na composição de misturas dessulfurantes. O resíduo de mármore foi caracterizado utilizando as seguintes técnicas: análise química via EDXFR, análise granulométrica via espalhamento de luz, área de superfície específica pelo método BET, difração de raios-X, microscopia eletrônica de varredura (MEV) e análise de micro-regiões por EDS. Visando verificar a eficiência na dessulfuração, foram formuladas misturas sintéticas utilizando a cal convencional ou resíduo de mármore, e a fluorita ou o óxido de boro. As misturas foram formuladas com o auxílio dos programas de termodinâmica computacional, Thermo-Calc e FactSage. Estas misturas foram adicionadas no aço fundido a temperatura de 1600°C sob atmosfera de argônio e agitadas por meio de um rotor de alumina. Amostras de metal foram retiradas para verificar a variação do teor de enxofre durante o experimento. O resíduo de mármore caracterizado, apresentou em sua composição 40% de CaO e 14% de MgO, na forma dos carbonatos CaCO3 e MgCO3. Obteve uma perda de massa de 42,1%, na forma de CO2 a temperatura de 780°C. Os experimentos mostraram que, as misturas testadas apresentaram, na maioria dos casos, eficiência de dessulfuração acima de 60%. / The present market requires from steel industry better quality of steel that was produced by processes that cause less impact to the environment. Thus, this study aims to recycle the marble waste generated from the industry of ornamental rocks, which has in its composition calcium oxide (CaO) and magnesium oxide (MgO). Using this waste in the steel production process, the amount of CaO is enough to replace the lime in the slag whereas the MgO contributes to reduce the wear of the refractory material. Furthermore, it was part of this study to test the replacement of the fluorite by boron oxide as desulfurizing flux into the composition of mixtures. The marble waste was characterized using the following techniques: chemical analysis (EDXFR), particle size analysis with a light scattering method, specific surface area by BET method, Xrays diffraction (XRD), scanning electron microscopy (SEM), analysis of micro-regions by energy dispersive spectroscopy (EDS) and thermogravimetry analysis (TG) with mass spectrometer coupled (MS). In order to verify the efficiency of desulfurization, mixtures were formulated using conventional lime or marble waste, and fluorite or boron oxide. The blends were prepared using the computational thermodynamics programs, Thermo-Calc and FactSage. These mixtures were added into the molten steel under an argon atmosphere and the metallic bath stirred by a rotor of alumina at the temperature of 1600ºC. Metal Samples were removed periodically in order to verify the variation of sulfur content during the experiments. The characterization of marble waste showed in its composition the amount of 40% CaO and 14% MgO in a CaCO3 and MgCO3 carbonates forms. It was also observed a mass loss of 42.1%, in the form of CO2 at a temperature of 780 ° C. The experiments showed that the tested mixtures desulfurization efficiency was above 60%, in most cases.
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Utilização de resíduo de mármore e de óxido de boro em escórias sintéticas dessulfurantes para aços. / Use of marble waste and boron oxide in desulfurizing synthetic slags for steels.Jorge Luís Coleti 14 September 2015 (has links)
O mercado atual exige das indústrias siderúrgicas aços de melhor qualidade produzidos por meio de processos que causem menor impacto ao meio ambiente. Dessa forma, este trabalho teve como objetivo reciclar o resíduo de mármore gerado na indústria de rochas ornamentais, que possui em sua composição óxido de cálcio (CaO) e óxido de magnésio (MgO). O CaO é suficiente para substituir a cal nas escórias e o MgO contribui para a diminuição do desgaste dos refratários, através do emprego do resíduo no processo produtivo do aço. Além disso, foi realizada a substituição da fluorita por óxido de boro como fluxante na composição de misturas dessulfurantes. O resíduo de mármore foi caracterizado utilizando as seguintes técnicas: análise química via EDXFR, análise granulométrica via espalhamento de luz, área de superfície específica pelo método BET, difração de raios-X, microscopia eletrônica de varredura (MEV) e análise de micro-regiões por EDS. Visando verificar a eficiência na dessulfuração, foram formuladas misturas sintéticas utilizando a cal convencional ou resíduo de mármore, e a fluorita ou o óxido de boro. As misturas foram formuladas com o auxílio dos programas de termodinâmica computacional, Thermo-Calc e FactSage. Estas misturas foram adicionadas no aço fundido a temperatura de 1600°C sob atmosfera de argônio e agitadas por meio de um rotor de alumina. Amostras de metal foram retiradas para verificar a variação do teor de enxofre durante o experimento. O resíduo de mármore caracterizado, apresentou em sua composição 40% de CaO e 14% de MgO, na forma dos carbonatos CaCO3 e MgCO3. Obteve uma perda de massa de 42,1%, na forma de CO2 a temperatura de 780°C. Os experimentos mostraram que, as misturas testadas apresentaram, na maioria dos casos, eficiência de dessulfuração acima de 60%. / The present market requires from steel industry better quality of steel that was produced by processes that cause less impact to the environment. Thus, this study aims to recycle the marble waste generated from the industry of ornamental rocks, which has in its composition calcium oxide (CaO) and magnesium oxide (MgO). Using this waste in the steel production process, the amount of CaO is enough to replace the lime in the slag whereas the MgO contributes to reduce the wear of the refractory material. Furthermore, it was part of this study to test the replacement of the fluorite by boron oxide as desulfurizing flux into the composition of mixtures. The marble waste was characterized using the following techniques: chemical analysis (EDXFR), particle size analysis with a light scattering method, specific surface area by BET method, Xrays diffraction (XRD), scanning electron microscopy (SEM), analysis of micro-regions by energy dispersive spectroscopy (EDS) and thermogravimetry analysis (TG) with mass spectrometer coupled (MS). In order to verify the efficiency of desulfurization, mixtures were formulated using conventional lime or marble waste, and fluorite or boron oxide. The blends were prepared using the computational thermodynamics programs, Thermo-Calc and FactSage. These mixtures were added into the molten steel under an argon atmosphere and the metallic bath stirred by a rotor of alumina at the temperature of 1600ºC. Metal Samples were removed periodically in order to verify the variation of sulfur content during the experiments. The characterization of marble waste showed in its composition the amount of 40% CaO and 14% MgO in a CaCO3 and MgCO3 carbonates forms. It was also observed a mass loss of 42.1%, in the form of CO2 at a temperature of 780 ° C. The experiments showed that the tested mixtures desulfurization efficiency was above 60%, in most cases.
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Simulação termodinâmica e caracterização da superliga a base de níquel Inconel 713LC / Thermodynamic simulation and microstructural characterization of a nickel based superalloy Inconel 713LCSantos, Alvaro Guilherme Junqueira dos 09 March 2012 (has links)
O uso do cálculo termodinâmico e consequentemente base de dados desenvolvidas para esse propósito é hoje uma das ferramentas fundamentais para o aprimoramento e desenvolvimento de superligas a base de níquel. A proposta deste trabalho foi avaliar a confiabilidade de uma base de dados comercial, específica para superligas a base de níquel, utilizada em softwares de cálculos termodinâmicos computacionais. Comparou-se os dados experimentais da superliga Inconel 713LC com informações obtidas através do calculo termodinâmico para a composição química específica da superliga estudada. As amostras da superliga comercial Inconel 713LC foram retiradas de barras da liga fundida a vácuo (VIM). Os tratamentos térmicos foram realizados sob atmosfera de argônio em cápsulas de quartzo nas temperaturas de 600?C, 900?C e 1250 ?C nos tempos de 10h, 24h, 50h, 100h, 250h, 500h, 1000h e 2000 horas, de acordo com a temperatura de tratamento utilizada, visando acompanhar o desenvolvimento microestrutural até alcançar a condição de equilíbrio termodinâmico. Previamente, a amostra no estado bruto de fusão e as amostras após os tratamentos de equilíbrio foram caracterizadas microestruturalmente via microscopia eletrônica de varredura (MEV) e a composição das fases medidas por microanálise de energia dispersiva (EDS). As temperaturas das transformações de fases foram medidas por analise térmica diferencial (DTA). Nas amostras também foram realizadas medidas de microdureza para acompanhar indiretamente a evolução microestrutural da fase gama prime. Para os cálculos termodinâmicos foram utilizados o software Thermo-Calc® e a base de dados TTNi8 da empresa Thermotech Ltd®. / The computational thermodynamic simulation and the databases designed for this purpose are today one the most important tools to develop new nickel based superalloys. The aim of this work was to check the reliability of a commercial database, designed specifically for Ni-based superalloys. The experimental phase diagram data of Inconel 713LC, such as, liquidus and solidus temperatures as well as chemical phase compositions were compared with thermodynamic information extracted from computational simulations. Samples of a commercial superalloy Inconel 713LC were extracted from an ingot produced by Vacuum Induction Melting (VIM) and heat treated under argon in quartz capsules at 600?C, 900 ?C and 1250?C for 10h, 24h, 50h, 100h, 250h, 500h, 1000h and 2000h, according to the treatment temperature used, aiming at reaching the thermodynamic equilibrium conditions. The as-cast and all heat-treated samples were characterized by Scanning Electron Microscopy (SEM) and the chemical compositions of the phases were measured via Energy Dispersive X-ray Spectroscopy (EDS). Temperatures of phase transformations were determined by Differential Thermal Analysis (DTA). Microhardness measurements were performed to indirectly follow the microstructural evolution of gamma prime. The Thermo-Calc® software and the TTNi8 database from Thermotech Ltd® were used for thermodynamic calculations.
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Processamento, Caracterização Microestrutural e Mecânica da Superliga B1914 / Processing, microstructural and mechanical characterization of B1914 superalloyCosta, Alex Matos da Silva 11 May 2009 (has links)
Neste trabalho foi avaliada a influência das condições de processamento (pouring temperature and de vazamento e condições de isolamento térmico dos moldes cerâmicos) na formação de trincas nas palhetas de turbinas policristalinas, a base da superliga B1914, produzidas por microfusão. E devido à falta de informações sobre a superliga B1914 foram levantadas informações sobre o equilíbrio de fases (THERMOCALC) e foi realizada a caracterização microestrutural e mecânica deste material desta liga no estado bruto e tratada termicamente. Todas as palhetas vazadas a 1570, 1520 e 1470 °C em moldes sem isolamento e com isolamento parcial apresentaram trincas e outros defeitos de solidificação. Já as palhetas vazadas em moldes totalmente isolados estavam livres das trincas. No entanto foram identificados aglomerados de microporos na raíz de todas as palhetas. Os resultados de simulação de fração de fases mostraram que o equilíbrio de fases da superliga B1914 é constituído majoritariamente pelas fases γ e γ\' e pelas fases minoritárias MB2, M3B2 e sigma. A caracterização microestrutural da superliga B1914 confirmou os resultados de simulação e foram identificadas as fases gama (γ) - dendritas e os precipitados da fase gama linha (γ\') - no interior das dendritas e na região interdendrítica. As fases M3B2 e eram os microconstituintes do eutético. Os resultados de DTA e Scheil mostraram que o processo de solidificação, da superliga B1914, ocorreu fora de equilíbrio. Nos resultados obtidos a partir dos tratamentos térmicos, ficaram evidentes as dificuldades encontradas para solubilização das placas da fase γ\'. A integridade estrutural dos corpos-de-prova foi comprometida pela presença de defeitos de solidificação (vazios). Tanto que os valores de LR e r obtidos nos ensaios estão muito abaixo dos valores encontrados na literatura. / This study was evaluated the influence of processing conditions (temperatures of casting conditions and thermal insulation of ceramic shells) in crack formation of equiaxed B1914 turbine blades produced by investment casting. Due to lack of information about B1914 alloy was performed microstructural and mechanical characterization of this alloy material in the raw state and treated. In shells uninsulated and partly insulated, after pouring was observed casting solidification defects. However the shells in a fully insulated were not observed casting crack formation. However were identified clusters of micropores in the root of all blades. The results of simulation phase fraction showed that the balance of phases in B1914 alloy is made mostly by γ and γ\' phases and the minority phases: MB2, M3B2 and sigma. The microstructural characterization of B1914 alloy confirmed the results of simulation and were identified: gamma (γ) - dendrites and gamma prime (γ\') - inside the dendrites and interdendritic regions. The M3B2 was found in eutectic. The results of DTA and Scheil showed that the process of solidification occurred in non-equilibrium. The results obtained from the thermal treatments showed difficulties to solubilize γ\' phase. The structural integrity of samples was compromised by the presence of solidification defects (pores). Both values of LR and εr obtained in the tests are much below the values found in literature.
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Termodynamisk utvärdering av borstål / Thermodynamic Evaluation of Boron SteelPersson, Daniel January 2014 (has links)
Vid framställning av olika material är introduceringen av legeringselement ett betydelsefullt område. Vid framställning av stål kan egenskaperna för stålet optimeras genom att styra de kemiska reaktionerna som sker i samband med att stålet legeras. För legeringar av stål är låga halter av grundämnet bor av intresse. Tillsatser av bor vid ståltillverkningen har visats ge betydande förbättringar av olika materialegenskaper för stål. Ett känt problem är att bor uppvisar hög affinitet till flera andra grundämnen. Detta leder till att bor vid materialtillverkningen bildar ej önskvärda kemiska föreningar med dessa ämnen vilket leder till att borets bidrag till stålets egenskaper förloras i hög utsträckning.Med hjälp av termodynamiska beräkningsmodeller, såsom CALPHAD-metoden, går det att beräkna olika termodynamiska beskrivningar av kemiska föreningar. Dessa kan därefter sammanställas i databaser för framtida beräkningar. Genom att utföra utvärderingar och beräkningar på system av lägre grad, t.ex. binära system, kan i förlängningen mer komplexa beräkningar utföras på multikomponenta system som innehåller flera olika grundämnen. Databasen i detta projekt saknar en uppdaterad beskrivning av tillgänglig termodynamisk informationen för vissa borkarbider. Syftet med detta examensarbete var att utföra en utvärdering av stål mikrolegerat med bor och utföra en uppdatering av en databas med avseende på utvalda kemiska föreningar. Med programvaran Thermo-Calc har en termodynamisk utvärdering skett av Fe-B-C-systemet med avseende på de tidigare ej beskrivna borkarbiderna Fe3(B,C) och Fe23(B,C)6. Deframtagna beskrivningarna av föreningarna implementerades i databasen på ekvationsform och beräkningar utfördes för att påvisa pålitligheten i beskrivningarna. Resultaten från beräkningarna visades överensstämma väl med referenser i litteraturen. / When studying the production of different materials, the introduction of alloying elements is of great importance. The material properties of steels can be optimized through control of the different chemical reactions taking place in the production process. For different steel alloys, alloying with the element boron has shown an increased hardenability for the end products. One problem with boron is that it shows high affinity to several other elements. This can lead to boron forming different chemical compounds that are not desired and thus losing the contribution of boron to the hardenability effect. With the help of thermodynamic calculation models, such as the CALPHAD-method, it is now possible to calculate different kinds of thermodynamic descriptions for chemical compounds. These descriptions can be used in databases for future calculations. By making evaluations of thermodynamic systems of lower degrees, for example a binary system, one could perform more complex calculations of systems involving many elements and compounds. The database used in this project lacked an updated thermodynamic description of selected boron carbides. The purpose of this Master’s Thesis was to perform a thermodynamic evaluation of steel alloyed with small amounts of boron. Using the updated descriptions, the database was updated with the latest thermodynamic information regarding the chemical compounds of Fe3(C,B) and Fe23(C,B)6.A thermodynamic evaluation has been performed using the software Thermo-Calc for the boron carbides Fe3(C,B) and Fe23(C,B)6 in the ternary system Fe-B-C. These new descriptions were implemented in the database and through calculations validated against published articles and journals. The results from the calculations were shown to be satisfactory when comparing to other published results.
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Simulação termodinâmica e caracterização da superliga a base de níquel Inconel 713LC / Thermodynamic simulation and microstructural characterization of a nickel based superalloy Inconel 713LCAlvaro Guilherme Junqueira dos Santos 09 March 2012 (has links)
O uso do cálculo termodinâmico e consequentemente base de dados desenvolvidas para esse propósito é hoje uma das ferramentas fundamentais para o aprimoramento e desenvolvimento de superligas a base de níquel. A proposta deste trabalho foi avaliar a confiabilidade de uma base de dados comercial, específica para superligas a base de níquel, utilizada em softwares de cálculos termodinâmicos computacionais. Comparou-se os dados experimentais da superliga Inconel 713LC com informações obtidas através do calculo termodinâmico para a composição química específica da superliga estudada. As amostras da superliga comercial Inconel 713LC foram retiradas de barras da liga fundida a vácuo (VIM). Os tratamentos térmicos foram realizados sob atmosfera de argônio em cápsulas de quartzo nas temperaturas de 600?C, 900?C e 1250 ?C nos tempos de 10h, 24h, 50h, 100h, 250h, 500h, 1000h e 2000 horas, de acordo com a temperatura de tratamento utilizada, visando acompanhar o desenvolvimento microestrutural até alcançar a condição de equilíbrio termodinâmico. Previamente, a amostra no estado bruto de fusão e as amostras após os tratamentos de equilíbrio foram caracterizadas microestruturalmente via microscopia eletrônica de varredura (MEV) e a composição das fases medidas por microanálise de energia dispersiva (EDS). As temperaturas das transformações de fases foram medidas por analise térmica diferencial (DTA). Nas amostras também foram realizadas medidas de microdureza para acompanhar indiretamente a evolução microestrutural da fase gama prime. Para os cálculos termodinâmicos foram utilizados o software Thermo-Calc® e a base de dados TTNi8 da empresa Thermotech Ltd®. / The computational thermodynamic simulation and the databases designed for this purpose are today one the most important tools to develop new nickel based superalloys. The aim of this work was to check the reliability of a commercial database, designed specifically for Ni-based superalloys. The experimental phase diagram data of Inconel 713LC, such as, liquidus and solidus temperatures as well as chemical phase compositions were compared with thermodynamic information extracted from computational simulations. Samples of a commercial superalloy Inconel 713LC were extracted from an ingot produced by Vacuum Induction Melting (VIM) and heat treated under argon in quartz capsules at 600?C, 900 ?C and 1250?C for 10h, 24h, 50h, 100h, 250h, 500h, 1000h and 2000h, according to the treatment temperature used, aiming at reaching the thermodynamic equilibrium conditions. The as-cast and all heat-treated samples were characterized by Scanning Electron Microscopy (SEM) and the chemical compositions of the phases were measured via Energy Dispersive X-ray Spectroscopy (EDS). Temperatures of phase transformations were determined by Differential Thermal Analysis (DTA). Microhardness measurements were performed to indirectly follow the microstructural evolution of gamma prime. The Thermo-Calc® software and the TTNi8 database from Thermotech Ltd® were used for thermodynamic calculations.
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Processamento, Caracterização Microestrutural e Mecânica da Superliga B1914 / Processing, microstructural and mechanical characterization of B1914 superalloyAlex Matos da Silva Costa 11 May 2009 (has links)
Neste trabalho foi avaliada a influência das condições de processamento (pouring temperature and de vazamento e condições de isolamento térmico dos moldes cerâmicos) na formação de trincas nas palhetas de turbinas policristalinas, a base da superliga B1914, produzidas por microfusão. E devido à falta de informações sobre a superliga B1914 foram levantadas informações sobre o equilíbrio de fases (THERMOCALC) e foi realizada a caracterização microestrutural e mecânica deste material desta liga no estado bruto e tratada termicamente. Todas as palhetas vazadas a 1570, 1520 e 1470 °C em moldes sem isolamento e com isolamento parcial apresentaram trincas e outros defeitos de solidificação. Já as palhetas vazadas em moldes totalmente isolados estavam livres das trincas. No entanto foram identificados aglomerados de microporos na raíz de todas as palhetas. Os resultados de simulação de fração de fases mostraram que o equilíbrio de fases da superliga B1914 é constituído majoritariamente pelas fases γ e γ\' e pelas fases minoritárias MB2, M3B2 e sigma. A caracterização microestrutural da superliga B1914 confirmou os resultados de simulação e foram identificadas as fases gama (γ) - dendritas e os precipitados da fase gama linha (γ\') - no interior das dendritas e na região interdendrítica. As fases M3B2 e eram os microconstituintes do eutético. Os resultados de DTA e Scheil mostraram que o processo de solidificação, da superliga B1914, ocorreu fora de equilíbrio. Nos resultados obtidos a partir dos tratamentos térmicos, ficaram evidentes as dificuldades encontradas para solubilização das placas da fase γ\'. A integridade estrutural dos corpos-de-prova foi comprometida pela presença de defeitos de solidificação (vazios). Tanto que os valores de LR e r obtidos nos ensaios estão muito abaixo dos valores encontrados na literatura. / This study was evaluated the influence of processing conditions (temperatures of casting conditions and thermal insulation of ceramic shells) in crack formation of equiaxed B1914 turbine blades produced by investment casting. Due to lack of information about B1914 alloy was performed microstructural and mechanical characterization of this alloy material in the raw state and treated. In shells uninsulated and partly insulated, after pouring was observed casting solidification defects. However the shells in a fully insulated were not observed casting crack formation. However were identified clusters of micropores in the root of all blades. The results of simulation phase fraction showed that the balance of phases in B1914 alloy is made mostly by γ and γ\' phases and the minority phases: MB2, M3B2 and sigma. The microstructural characterization of B1914 alloy confirmed the results of simulation and were identified: gamma (γ) - dendrites and gamma prime (γ\') - inside the dendrites and interdendritic regions. The M3B2 was found in eutectic. The results of DTA and Scheil showed that the process of solidification occurred in non-equilibrium. The results obtained from the thermal treatments showed difficulties to solubilize γ\' phase. The structural integrity of samples was compromised by the presence of solidification defects (pores). Both values of LR and εr obtained in the tests are much below the values found in literature.
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