Asphalt emulsions as an alternative for stabilizing base layers can be cost effective especially in cold regions where supplying hot mix is not economical. However, at low temperatures, Emulsion Aggregate Mixtures (EAM) show low strength at early ages and require a longer curing time for asphalt emulsions to break. In this study, a proposed dense-graded gravel base was treated with SS-1 emulsion. In order to evaluate early curing, one set of samples was cured at 5◦C and another at 24◦C. In addition, another set of samples was fully cured at 49◦C. Dynamic resilient modulus and permanent deformation tests were performed, and the durability of EAM was assessed through 10 freeze-thaw cycles. Furthermore, low-volume roads were designed with fully and partially cured EAMs. The achieved results from resistance tests, durability assessment and low volume road design identified that EAMs can be more appropriate for cold regions and that early low-strength can be compensated by aging asphalt binder. / October 2015

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While cement treatment is a proven method for improving the strength and durability of soils and aggregates, cement hydration causes shrinkage strains in the cement-treated base (CTB) that can lead to reflection cracking in asphalt surfaces. Cracking may then cause increased pavement roughness and lead to poor ride quality. The overall purpose of this research was to utilize data collected through the Long-Term Pavement Performance (LTPP) program to investigate the use and classification of CTB layers and evaluate the relative impact of cement content on the development of roughness and cracking in asphalt concrete (AC) pavements constructed using CTB layers. The data included 52 LTPP test sites, which represented 13 different states and one Canadian province, with cement contents ranging from 3.0 to 9.5 percent by weight of dry aggregate. Statistical procedures were utilized to identify the factors that were most correlated to the observed pavement performance and to develop prediction equations that transportation agencies can use to estimate the amount of roughness for a given pavement at a given age and the amount of distress associated with a particular crack severity level for a given pavement. The data collected for this study suggest that wide ranges of cement contents are used to stabilize soils within individual American Association of State Highway and Transportation Officials soil classifications. The data also suggest that CTBs comprising flexible pavement structures are constructed mainly on rural facilities. A backward-selection model development technique was used to develop sets of prediction equations for roughness and cracking. Age, AC thickness, CTB thickness, and cement content were determined to be significant predictors of International Roughness Index, while age, air freezing index, AC thickness, CTB thickness, cement content, and traffic loads in thousands of equivalent single-axle loads were determined to be significant predictors of low-severity, medium-severity, and high-severity block, fatigue, longitudinal (wheel-path and non-wheel-path), and transverse cracking in AC pavements constructed using CTB layers. Investigation of the relationships between CTB modulus and the development of roughness and cracking is recommended for further study.

The primary purposes of this research were to identify construction factors most correlated to specific mechanical properties of cement-treated base (CTB) layers and to determine which construction factors exhibit comparatively high variability within individual construction sections of the two pavement reconstruction projects included in this study. In addition, differences between construction sections tested in this research were evaluated. The research focused on the construction of CTB layers in two pavement reconstruction projects in northern Utah, one along Interstate 84 (I-84) near Morgan and one along U.S. Highway 91 (US-91) near Richmond. The significant predictor variables associated with California bearing ratio (CBR), Clegg impact value (CIV), 7-day unconfined compressive strength (UCS), and 28-day UCS at the I-84 sites include reclaimed asphalt pavement (RAP) content; cement content; amounts of aggregate particles finer than the No. 8, No. 50, and No. 200 sieves; 7-day moisture content, and 28-day moisture content. The significant predictors of the same response variables on US-91 were in-situ moisture content, cement content, amount of aggregate particles finer than the No. 50 sieve, time between mixing and compaction in the field, dry density in the field, 7-day dry density, 7-day moisture content, 28-day dry density, and 28-day moisture content. The factors that were found to be the most variable on both I-84 and US-91 were CBR, cement content, time between mixing and compaction in the field, and time between mixing and compaction for each of the manually compacted specimens. On I-84, 16 of 27 factors were found to be significantly different between the sites, while 17 of 26 factors were found to be significantly different between the sites on US-91. The results of this research suggest that tighter specifications are warranted with respect to RAP content, cement content, and time between mixing and compaction. Concerning full depth recycling (FDR) projects, milling plans should be utilized to achieve improved uniformity in RAP content, and inspection protocols for encouraging improved control of cement content should be implemented during construction to ensure high-quality work. Compaction should be performed as soon as possible after mixing to minimize the adverse effects of cement hydration on the ability to achieve maximum dry density in the field.

The objective of this research was to measure and analyze the long-term modulus values of cement-treated base (CTB) layers constructed in Utah using microcracking. Because modulus values of pavement layers are among the most influential inputs affecting mechanistic-empirical pavement design, obtaining reasonable estimates of modulus values is critical. Testing was performed with a portable falling-weight deflectometer, also called a lightweight deflectometer, and modulus values were backcalculated with the computer program BAKFAA. Testing occurred at five asphalt pavement sites in northern Utah, where reconstruction with full-depth reclamation and cement stabilization, in the form of cement slurry, was performed approximately 2 to 14 years previously. Unconfined compressive strength (UCS) data collected for the CTB materials during earlier projects were compiled for all five sites. The correlation between backcalculated CTB modulus values, which ranged from 42 to 433 ksi, and 7-day UCS values, which ranged from 366 to 559 psi, was analyzed, and uniformity and sensitivity analyses were performed. Based on the results of this research, a new correlation is proposed for estimating the long-term modulus values of microcracked CTB layers constructed in a seasonally cold climate, such as northern Utah. For an average 7-day UCS of 450 psi, a CTB modulus value of 114 ksi would be estimated using this correlation, whereas a much higher modulus value of 630 ksi would be estimated from an existing correlation chart that was published in 1972 before microcracking was developed as a CTB construction practice. The results of the uniformity analyses indicate that statistically significant spatial variability in the CTB modulus values exists at each site. In comparison to a proposed maximum threshold coefficient of variation of 40 percent presented in the literature for aspects of CTB construction, the CTB modulus at all of the sites would be characterized as having low uniformity, with values ranging from 42.9 to 90.3 percent. The results of the sensitivity analyses indicate that backcalculated CTB modulus values are sensitive to typical deviations from design values that may occur in pavement layer thicknesses and suggest that CTB modulus estimation errors may range from -22,561 to 62,097 psi, or -3.73 to 10.81 percent, for pavements similar to those studied in this research when the actual asphalt and CTB layer thicknesses are different than the assumed values by up to 0.25 or 0.50 in., respectively.

The objectives of this research were 1) to examine correlations between compositional and structural properties of emulsion-treated base (ETB) layers, determine which of these factors exhibit the greatest spatial variability, and determine if significant differences exist between different test sections on a given project and 2) to investigate temporal trends in the structural properties of base materials treated with asphalt emulsion and to assess the rate at which ETB design properties are achieved. The research conducted in this study focused on testing of the ETB layer constructed on 7800 South (SR-48) in West Jordan, Utah. The research conducted in this study involved field and laboratory evaluations of spatial and temporal variability in properties of ETB. Regarding spatial results, the average modulus values of the ETB layer were unusually low for a typical stabilized base material and were in general even lower than the subgrade modulus values at this test site. All three sections had high moisture contents after compaction, with the moisture content of the ETB layer exceeding the specified optimum moisture content at many locations even before the emulsion was injected. One of the three test sections had higher percentages of reclaimed asphalt pavement and emulsion than the other two. The ETB compressive strength was very low throughout the entire year of testing, clearly demonstrating the consequences of inadequate emulsion curing associated with this project. The statistical analyses showed that higher pre-treatment moisture contents and higher amounts of binder added were associated with lower stiffness and strength, while higher wet densities were associated with higher stiffness and strength. The analyses also showed substantial variation in most response variables but comparatively low variation in predictor variables. Only four structural properties were significantly different between sections. Temporal testing was performed to monitor the properties of the ETB layer and to compare the ETB section to an adjacent untreated base course (UTBC) section. The ETB moisture content did not change significantly during the 1-year monitoring period, showing that drying of the ETB layer did not occur following placement of the hot mix asphalt surface. Furthermore, the analyses provided no evidence that the ETB layer experienced any sustained increase in strength as a result of emulsion curing; instead, the ETB modulus was shown to be greatly dependent on season, with higher ETB moisture contents and temperatures corresponding to lower ETB modulus values. Even during the winter when the ETB stiffness reached its peak, the modulus was still below the target value specified for this project. The statistical analyses indicated that the modulus values of the ETB and UTBC layers were not statistically different.

The objective of this research was to analyze the strength and deformation characteristics of a cement-treated base (CTB) constructed using full-depth reclamation, microcracked, and then surfaced with a single chip seal. In this field study, strength characteristics of the CTB layer were determined at the time of construction, and then both strength and deformation characteristics were evaluated after 9 months of low-volume, heavy truck traffic. After 9 months, observed distresses included transverse cracking, rutting, and chip seal joint failure. The loss of the chip seal was caused by poor chip seal construction practices and not a deficiency in the CTB layer. The importance of the role of the chip seal as a wearing course was made evident by these failures since the exposed CTB often exhibited material loss. The average ride qualities in and out of the wheel path were in the fair ride category; the roughness was not likely caused by trafficking but probably resulted from construction or climatic factors. Structural testing performed after 9 months of service indicated that the CTB stiffness and modulus were greater than the values measured after microcracking at the time of construction, indicating continued strength gain. However, trafficking over the 9-month period had caused significantly lower stiffnesses measured in the wheel paths than between the wheel paths. The average unconfined compressive strength (UCS) of the cores tested at 9 months was not significantly different than the average UCS of the field-compacted specimens tested at 6 weeks. Based on the observed performance of the CTB and chip seal evaluated in this research, recommendations for improved CTB performance include the use of a thicker and/or stiffer CTB layer, ensuring a smooth CTB surface during construction, and application of a double chip seal or equivalent.

The objective of this research was to investigate emulsion-treated base (ETB) frost susceptibility in terms of both freeze-thaw cycling and frost heave. The research performed in this study involved laboratory testing of ETB materials sampled from both the Redwood Road and 7800 South reconstruction projects in northern Utah. The effects of freeze-thaw cycling were evaluated by comparing the stiffness and strength of tested specimens to the same properties of control specimens not subjected to freeze-thaw cycling. Frost heave testing enabled evaluation of the effects of emulsion content and degree of curing on the volumetric stability of ETB materials during sustained freezing. Since permeability affects the frost susceptibility of a material, samples were also prepared to specifically evaluate the effect of curing condition on the permeability of the two base materials when treated with emulsion. The results of freeze-thaw testing showed that both the Redwood Road and 7800 South specimens experienced decreases in modulus as a result of freeze-thaw damage. The results also showed that the Redwood Road specimens experienced substantial decreases in strength as a result of freeze-thaw damage. The specimens from 7800 South did not exhibit such strength loss; since those specimens initially had much lower modulus and unconfined compressive strength values than the Redwood Road specimens, they were less susceptible to stiffness and strength loss during the freeze-thaw test. Results for the frost heave tests showed that the untreated base materials were not susceptible to frost heave and that the addition of emulsion, with or without curing, did not change the frost heave behavior in a practically important way. While susceptibility to frost heave is not expected to be a problem with these base materials, the laboratory results revealed a significant increase in the permeability of the ETB specimens after curing, which could facilitate greater freeze-thaw damage. In consideration of these research results, engineers should ensure proper material sampling and laboratory testing to assess the efficacy of emulsion treatment for a given project. ETB to be constructed in cold regions should be subjected to freeze-thaw testing during the design phase, and designers should be aware that curing of the ETB may dramatically increase permeability and therefore increase frost susceptibility.

Full-depth reclamation (FDR) is an increasingly common technique that is used to rehabilitate flexible pavements. Implementation of FDR on rehabilitation projects produces several desirable benefits. However, these benefits are not fully realized due to the fact that state department of transportation specifications typically limit the reclaimed asphalt pavement (RAP) content of pavement base material to 50 percent. The objective of this research was to evaluate the effects of RAP content, cement content, temperature, curing time, curing condition, and moisture state on the strength, stiffness, and deformation characteristics of cement-treated base (CTB) mixtures containing high percentages of RAP.For this research, one aggregate base material and one RAP material were used for all samples. RAP content ranged from 0 to 100 percent in increments of 25 percent, and low, medium, and high cement levels corresponding to 7-day unconfined compressive strength (UCS) values of 200, 400, and 600 psi, respectively, were selected for testing. Moisture-density, UCS, resilient modulus, and permanent deformation tests were performed for various combinations of factors, and several statistical analyses were utilized to evaluate the results of the UCS, resilient modulus, and permanent deformation testing.The results of this work show that CTB containing RAP can be made to achieve 7-day UCS values approaching 600 psi regardless of RAP content. With regards to stiffness, the data collected in this study indicate that the resilient modulus of CTB containing RAP is affected by temperature in the range from 72 to 140°F for the low cement level. Permanent deformation of CTB containing RAP is significantly affected by RAP content and cement level at the test temperature of 140°F. At the low cement level, temperature is also a significant variable. As the 7-day UCS reaches approximately 400 psi, permanent deformation is reduced to negligible quantities. The results of this research indicate that the inverse relationship observed between permanent deformation and 7-day UCS is statistically significant.Given that the principle conclusion from this work is that CTB with high RAP contents can perform satisfactorily as a base material when a sufficient amount of cement is applied, agencies currently specifying limits on the percentage of RAP that can be used as a part of reclaimed base material in the FDR process should reevaluate their policies and specifications with the goal of allowing the use of high RAP contents where appropriate.

The specific objectives of this research were to quantify the effects of certain environmental factors on the relative strength loss of soil-cement subjected to compaction delay and to develop a numerical tool that can be easily used by engineers and contractors for determining a maximum compaction delay time for a given project. These objectives were addressed through extensive laboratory work and statistical analyses. The laboratory work involved testing an aggregate base material and a subgrade soil, each treated with two levels of cement. Environmental factors included in the experimentation were wind speed, temperature, and relative humidity, and three levels of each were evaluated in combination with varying compaction delay times. The primary response variables in this research were relative compaction and relative strength. The findings indicate that relative strength is sensitive to variability among the selected independent variables within the ranges investigated in this research, while relative compaction is not. Inferring relative strength from relative compaction is therefore not a reliable approach on soil-cement projects. Consistent with theory, higher wind speed, higher air temperature, lower relative humidity, and higher compaction delay time generally result in lower relative strength. With the nomographs developed in this research, the maximum delay time permitted for compaction of either a base or subgrade material similar to those tested in this research can be determined. Knowing in advance how much time is available for working the soil-cement will help contractors schedule their activities more appropriately and ultimately produce higher quality roads. When acceptable compaction delays are not obtainable due to adverse environmental conditions, a contractor may consider using set retarder, mixing at water contents above OMC, or constructing at night as possible solutions for achieving target relative strength values.