The concept of applying several disciplines to the design and optimization processes may not be new, but it does not currently seem to be widely accepted in industry. The reason for this might be the lack of well-known tools for realizing a complete multidisciplinary design and analysis of a product. This study aims to propose a method that enables engineers in some design disciplines to perform a fairly detailed analysis and optimization of a design using commercially available software as well as codes developed at Georgia Tech. The ultimate goal is when the system is set up properly, the CAD model of the design, including all subsystems, will be automatically updated as soon as a new part or assembly is added to the design; or it will be updated when an analysis and/or an optimization is performed and the geometry needs to be modified. Such a design process takes dramatically less time to complete; therefore, it should reduce development time and costs. The optimization method is demonstrated on an existing helicopter rotor originally designed in the 1960's. The rotor is already an effective design with novel features. However, application of the optimization principles together with high-speed computing resulted in an even better design. The objective function to be minimized is related to the vibrations of the rotor system under gusty wind conditions. The design parameters are all continuous variables. Optimization is performed in a number of steps. First, the most crucial design variables of the objective function are identified. With these variables, Latin Hypercube Sampling method is used to probe the design space of several local minima and maxima. After analysis of numerous samples, an optimum configuration of the design that is more stable than that of the initial design is reached. The process requires several software tools: CATIA as the CAD tool, ANSYS as the FEA tool, VABS for obtaining the cross-sectional structural properties, and DYMORE for the frequency and dynamic analysis of the rotor. MATLAB codes are also employed to generate input files and read output files of DYMORE. All these tools are connected using ModelCenter.

Helicopters are versatile flying machines that have capabilities that are unparalleled by fixed wing aircraft, such as operating in hover, performing vertical take-off and landing on unprepared sites. However, modern helicopters still suffer from high levels of noise and vibration caused by the physical phenomena occurring in the vicinity of the rotor blades. Therefore, improvement in rotorcraft design to reduce the noise and vibration levels requires understanding of the underlying physical phenomena, and accurate prediction capabilities of the resulting rotorcraft aeromechanics. The goal of this research is to study the aeromechanics of rotors in steady and maneuvering flight using hybrid Computational Fluid Dynamics (CFD) methodology. The hybrid CFD methodology uses the Navier-Stokes equations to solve the flow near the blade surface but the effect of the far wake is computed through the wake model. The hybrid CFD methodology is computationally efficient and its wake modeling approach is non-dissipative making it an attractive tool to study rotorcraft aeromechanics. Several enhancements were made to the CFD methodology and it was coupled to a Computational Structural Dynamics (CSD) methodology to perform a trimmed aeroelastic analysis of a rotor in forward flight. The coupling analyses, both loose and tight were used to identify the key physical phenomena that affect rotors in different steady flight regimes. The modeling enhancements improved the airloads predictions for a variety of flight conditions. It was found that the tightly coupled method did not impact the loads significantly for steady flight conditions compared to the loosely coupled method. The coupling methodology was extended to maneuvering flight analysis and the flight test control angles were employed to enable the maneuvering flight analysis. The fully coupled model provided the presence of three dynamic stall cycles on the rotor in maneuver. Analysis of maneuvering flight requires knowledge of the pilot input control pitch settings, and the vehicle states. As the result, these computational tools cannot be used for analysis of loads in a maneuver that has not been duplicated in a real flight. This is a significant limitation if these tools are to be selected during the design phase of a helicopter where its handling qualities are evaluated in different trajectories. Therefore, a methodology was developed to couple the CFD/CSD simulation with an inverse flight mechanics simulation to perform the maneuver analysis without using the flight test control input. The methodology showed reasonable convergence in steady and maneuvering flight regimes and control angle predictions compared fairly well with test data. In the maneuvering flight regions, the convergence was slower due to relaxation techniques used for the numerical stability. Further, the enhancement of the rotor inflow computations in the inverse simulation through implementation of a Lagrangean wake model improved the convergence of the coupling methodology.

Externally applied loads from high winds or impacts may cause structural damage to the wind-turbine blade, and this may further affect the aerodynamic performance of the blade. Wind-turbine blades experience high vibration levels or amplitudes under high winds. Vibrations negatively affect the wind flow on the blade. This project considers the structural dynamic analysis of a small-scale wind turbine with a particular focus on the blade; it involves the finite element model development, model validation and structural analysis of the validated model. The analysis involves a small-scale wind-turbine structural response when subjected to different loading inputs. The analysis is specifically focused on on-shore systems. The use of small-scale wind-turbine systems is common however, apart from initial structural analysis during design stages, these systems have not been studied sufficiently to establish their behaviour under a variation of real-life loading conditions. On-shore wind turbines are often designed for low-wind speeds and their structural strength may be compromised. In addition, these systems experience widely-varying wind speeds from one location to another to an extent that it is extremely difficult to achieve a uniform structural performance. The main reason for solving this problem is to evaluate the structural response of the blade, with special emphasis on an 800 W Kestrel e230i. This involves the calculation of the distribution of blade deflections and stresses over the wind-turbine blade under different loading conditions. To solve the problem, a three-dimensional model of a Kestrel e230i blade was firstly developed in Autodesk Inventor Professional using geometrical measurements that were taken in the mechanical engineering laboratory. A 3D finite element model was developed in ANSYS using approximate material properties for fiberglass obtained from the literature. The model was then validated by comparing its responses with those from a number of static tests, plus a simple impact test for comparison of the first natural frequency. Finally, a number of numerical tests were conducted on the validated finite element model to determine its structural responses. The purpose of the numerical analysis was to obtain the equivalent von Mises stress and deformation produced in the blade. It was determined that under the examined different loading conditions, a higher stress contour was found to occur around the mid-span of the blade. The calculated maximum flexural stress on the blade was observed to be less than the allowable flexural stress for fiberglass which is 1,770 MPa. As expected, the highest deformation occurred at blade tip. The first critical speed of the assembled three-bladed wind turbine was found to be at 4.3 rpm. The first mode shape was observed to be in the flap-wise bending direction and for a range of rotor speeds between zero and 608 rpm, three out of a total of five mode shapes were in the flap-wise bending direction. Future studies should address issues relating blade vibrations with generated power, validation of dynamic tests, fluid-structural interaction and introduction of bio-inspired blade system. Although the performance of the bioinspired blade has not been studied in great detail, preliminary studies indicate that this system has a superior performance. / Mechanical and Industrial Engineering / M. Tech. (Electrical and Mining Engineering)

This study concerns the active damping of structural vibrations through the application of various forms of velocity feedback control. Active damping will be required for large space structures which are performance-sensitive to motion or inaccurate pointing. Several control forms, including modal-space active damping and direct rate feedback, are analyzed theoretically, and three laboratory models are described. A previous, unsuccessful attempt at control is reviewed and explained. The remaining control forms developed in the theoretical section were implemented successfully and the results compare favorably with theoretical predictions. Each control form is analyzed relative to its own merits and in comparison with other methods. An important point is the stability assured by a dual (colocated) configuration. of velocity sensors and control force actuators. Modal-space active damping is shown to be an effective control method with predictable performance in controlled modes and beneficial spillover into residual (non-controlled) modes. / Ph. D. / incomplete_metadata

In order to provide a realistic and challenging experimental test for active vibration control concepts applicable to large space structures, an experimental model is required that simulates the complicated dynamic characteristics of such structures. This study presents the design, theoretical analysis, and experimental testing of such a model - a large, flexible plane grillage, with an adjustable skew angle, free to rotate on knife edges. The plane grillage model was shown, by theory and experiment, to have high modal density at low frequencies (twelve modes below 11 Hz). It was also demonstrated, by analogy with published results for a cantilevered skew plate, that the model would have a pair of closely spaced modes, with distinct mode shapes, at a particular skew angle. By using an ana1ogy with a simple rigid bar model, the pendulum mode of the plane grillage was shown to have a frequency that could be driven towards zero, thereby simulating a rigid body mode. The theoretical analysis was conducted, for one skew angle, using MSC/NASTRAN, and included the effect of gravity. Experimental tests were conducted on the model, with the same skew angle, using frequency and transient response techniques. The theoretical and experimental results were compared, with good quantitative agreement for the natural frequencies (first ten modes within 10%), and reasonable qualitative agreement for the lower mode shapes. / M.S.

Lead-lag dampers are present in most rotors to provide the required level of damping in all flight conditions. These dampers are a critical component of the rotor system, but they also represent a major source of maintenance cost. In present rotor systems, both hydraulic and elastomeric lead-lag dampers have been used. Hydraulic dampers are complex mechanical components that require hydraulic fluids and have high associated maintenance costs. Elastomeric dampers are conceptually simpler and provide a ``dry" rotor, but are rather costly. Furthermore, their damping characteristics can degrade with time without showing external signs of failure. Hence, the dampers must be replaced on a regular basis. A semi-active friction based lead-lag damper is proposed as a replacement for hydraulic and elastomeric dampers. Damping is provided by optimized energy dissipation due to frictional forces in semi-active joints. An actuator in the joint modulates the normal force that controls energy dissipation at the frictional interfaces, resulting in large hysteretic loops. Various selective damping strategies are developed and tested for a simple system containing two different frequency modes in its response, one of which needs to be damped out. The system reflects the situation encountered in rotor response where 1P excitation is present along with the potentially unstable regressive lag motion. Simulation of the system response is obtained to compare their effectiveness. Next, a control law governing the actuation in the lag damper is designed to generate the desired level of damping for performing adaptive selective damping of individual blade lag motion. Further, conceptual design of a piezoelectric friction based lag damper for a full-scale rotor is presented and various factors affecting size, design and maintenance cost, damping capacity, and power requirements of the damper are discussed. The selective semi-active damping strategy is then studied in the context of classical ground resonance problem. In view of the inherent nonlinearity in the system due to friction phenomena, multiblade transformation from rotating frame to nonrotating frame is not useful. Stability analysis of the system is performed in the rotating frame to gain an understanding of the dynamic characteristics of rotor system with attached semi-active friction based lag dampers. This investigation is extended to the ground resonance stability analysis of a comprehensive UH-60 model within the framework of finite element based multibody dynamics formulations. Simulations are conducted to study the performance of several integrated lag dampers ranging from passive to semi-active ones with varying levels of selectivity. Stability analysis is performed for a nominal range of rotor speeds using Prony's method.

Lead-lag dampers are present in most rotor systems to provide the desired level of damping for all flight conditions. These dampers are critical components of the rotor system, and the performance of semi-active Coulomb-friction-based lead-lag dampers is examined for the UH-60 aircraft. The concept of adaptive damping, or “damping on demand,” is discussed for both ground resonance and forward flight. The concept of selective damping is also assessed, and shown to face many challenges. In rotorcraft flight dynamics, optimized warping twist change is a potentially enabling technology to improve overall rotorcraft performance. Research efforts in recent years have led to the application of active materials for rotorcraft blade actuation. An innovative concept is proposed wherein the typically closed section blade is cut open to create a torsionally compliant structure that acts as its own amplification device; deformation of the blade is dynamically controlled by out-of-plane warping. Full-blade warping is shown to have the potential for great design flexibility. Recent advances in rotorcraft blade design have also focused on variable-camber airfoils, particularly concepts involving “truss-core” configurations. One promising concept is the use of hexagonal chiral lattice structures in continuously deformable helicopter blades. The static behavior of passive and active chiral networks using piezoelectric actuation strategies is investigated, including under typical aerodynamic load levels. The analysis is then extended to the dynamic response of active chiral networks in unsteady aerodynamic environments.

In this thesis, a new method is followed to design an active control system which imparts viscoelastic phenomenological damping in an elastic structure. Properties of a hypothetical viscoelastic system are used to design an active feedback controller for an undamped structural system with distributed sensor, actuator and controller. The variational structure is projected on a solution space of a closed-loop system involving a weakly damped structure with distributed sensor and actuator with controller. These controller components assign the phenomenology based on internal strain rate damping parameter of a viscoelastic system to the undamped elastic structure. An elastic cantilever beam with proportional-derivative controller and displacement feedback is considered in all the design formulations. In the first part of the research, a closed-loop control system is designed using two time domain modern control system design methods, pole placement and optimal pole placement, which use viscoelastic damping parameter. Equation of motion of a viscoelastic system is employed to synthesize the desired closed-loop poles. Desired poles are then assigned to an elastic beam with an active controller. Time domain finite element formulation is used without considering actuator-sensor dynamics and the effect of transducer locations. Characteristics of closed-loop system gains are found as a function of desired damping parameter and realization of damping have been analyzed with closed loop system pole positions. The next part consists of a novel frequency domain active control system design to impart desired viscoelastic characteristics, which uses spectral method and the exact dynamic stiffness matrix of the system. In the first case, a sub-optimal local control system for a cantilever beam, with collocated actuator and sensor is designed. In the second case, a closed-loop local controller for an elastic system with non-collocated transducers is designed. Next, a global controller for non-collocated arrangement of sensor-actuator is designed by considering all the degrees-of freedom in the system, which leads to solving an eigenvalue problem. The reason for the failure of the collocated arrangement in global control is also explained. In this novel control system design method transducer dynamics and locations are considered in the formulation. In frequency domain design, the frequency responses of the system show satisfactory performance of the closed-loop elastic system. The closed-loop system is able to reproduce the desired viscoelastic characteristics as targeted in the design. Optimal and sub-optimal system gains are found as functions of transducer locations, transducer properties, excitation frequency and internal strain rate damping parameter of a hypothetical viscoelastic system. Performance of the closed loop system is established by comparing the specific damping capacity of the hypothetical viscoelastic system with that of the closed-loop elastic system. The novel frequency domain method is simple, accurate, efficient and can be extended to complex structures to achieve desired damping. The method can be a better way of designing structures with variable stiffness which has research potential in designing morphing airplanes/spacecrafts. The ultimate goal of this research is that, if this design method is applied to practical applications such as aircraft wings, where vibration is undesirable, one would be able to achieve strength and desired damping characters simultaneously.