The degree of mineral liberation is important for the efficiency of subsequent physical separation processes such as froth flotation. Mineral liberation studies involve determining the volumetric abundance or volumetric grade distribution of a specific mineralogical phase in a particular mineral. Currently, methodologies for assessing mineral liberation are laborious regarding sample preparation, analysis time (from weeks to months), and the need for stereological correction. These constraints can be eliminated by using X-ray CT which gives the cross-sections directly from three-dimensional data in shorter time (from ten minutes to hours) with minimal sample preparation. X-ray computed tomography (CT) is a non-destructive technique which allows three-dimensional visualisation of inner structures of an object based on the variations in density and atomic composition. Initially, it was developed as a medical tool for imaging soft tissue and bone. During the last decade, the number of X-ray CT applications in engineering and geology has steadily increased, with the improvements in performance and imaging capabilities. The aim of the present work is to apply X-ray CT technique for finely divided ore samples and to study the relationship between mineral liberation and CT results. Four different ore types were used in this study: Northparkes ore (Australia), Ernest Henry ore (Australia), Keetac ore (USA) and Cannington ore (Australia). Different settings of the desktop X-ray CT technique were applied for each particular ore sample for several ore liberation (particle size distribution) properties. Two dimensional CT images were reconstructed from the three-dimensional X-ray CT data. It was found that the settings for CT technique were a function of the ore type. Particularly in the case of Cannington (high density ore) the best setting conditions split from the rest of the ores tested. The appearance of different artifacts occurring during the analysis were studied and kept to the minimum. A functionality between mineral liberation and CT results was found. The variables affecting the most the results were the Voltage and Minimum Intensity Percentage. Contrary to the expected trends, variables having a negligible effect on the results were found to be exposure time / equivalent Al filter thickness.

The degree of mineral liberation is important for the efficiency of subsequent physical separation processes such as froth flotation. Mineral liberation studies involve determining the volumetric abundance or volumetric grade distribution of a specific mineralogical phase in a particular mineral. Currently, methodologies for assessing mineral liberation are laborious regarding sample preparation, analysis time (from weeks to months), and the need for stereological correction. These constraints can be eliminated by using X-ray CT which gives the cross-sections directly from three-dimensional data in shorter time (from ten minutes to hours) with minimal sample preparation. X-ray computed tomography (CT) is a non-destructive technique which allows three-dimensional visualisation of inner structures of an object based on the variations in density and atomic composition. Initially, it was developed as a medical tool for imaging soft tissue and bone. During the last decade, the number of X-ray CT applications in engineering and geology has steadily increased, with the improvements in performance and imaging capabilities. The aim of the present work is to apply X-ray CT technique for finely divided ore samples and to study the relationship between mineral liberation and CT results. Four different ore types were used in this study: Northparkes ore (Australia), Ernest Henry ore (Australia), Keetac ore (USA) and Cannington ore (Australia). Different settings of the desktop X-ray CT technique were applied for each particular ore sample for several ore liberation (particle size distribution) properties. Two dimensional CT images were reconstructed from the three-dimensional X-ray CT data. It was found that the settings for CT technique were a function of the ore type. Particularly in the case of Cannington (high density ore) the best setting conditions split from the rest of the ores tested. The appearance of different artifacts occurring during the analysis were studied and kept to the minimum. A functionality between mineral liberation and CT results was found. The variables affecting the most the results were the Voltage and Minimum Intensity Percentage. Contrary to the expected trends, variables having a negligible effect on the results were found to be exposure time / equivalent Al filter thickness.

Biofilms are microbial communities developing at the interface between two phases, usually solidliquid, where the micro-organisms are nested in a self-secreted polymer matrix. The biofilm mode of growth is predominant in nature (for e.g. the slimy matter forming on rocks at river bottoms, the viscous deposit in water pipes or even dental plaque) and confers a suitable environment for the development of the micro-organisms. This is particularly the case for porous media which provide favourable substrates given their significant surface to volume ratio. The multi-physical framework of biofilms in porous media is highly complex where the mechanical, chemical and biological aspects interacting at different scales are poorly understood and very partially controlled. An example is the feedback mechanism between flow, spatial distribution of the micro-organisms and the transport of nutrient (by diffusion and advection). Biofilms developing in porous media are a key process of many engineering applications, for example biofilters, soil bio-remediation, CO2 storage and medical issues like infections. Progress in this domain is substantially hindered by the limitations of experimental techniques in metrology and imaging in opaques structures. The main objective of this thesis is to propose robust and reproducible experimental methodologies for the investigation of biofilms in porous media. An experimental workbench under controlled physical and biological conditions is proposed along with a validated 3D imaging protocol based on X-ray micro-tomography (XR MT) using a novel contrast agent (barium sulfate and agarose gel) to quantify the spatial distribution of the biofilm. At first, the XR MT-based methodology is compared to a commonly used techniques for biofilm observation: one or multiple photon excitation fluorescence microscopy, here two-photon laser scanning microscopy (TPLSM). This comparison is performed on Pseudomonas Aeruginosa biofilms grown in transparent glass capillaries which allows for the use of both imaging modalities. Then, the study of uncertainty associated to different metrics namely volume, 3D surface area and thickness, is achieved via an imaging phantom and three different segmentation algorithms. The quantitative analysis show that the protocol enables a visualisation of the biofilm with an uncertainty of approximately 17% which is comparable to TPLSM (14%). The reproducibility and robustness of the XR MT-based methodology is demonstrated. The last step of this work is the achievement of a novel bioreactor elaborated by additive manufacturing and controlled by a high-performance micro-fluidic system. The experimental workbench that we have designed enables to monitor in real-time the evolution of transport properties (effective permeability), O2 concentrations and biofilm detachment by spectrophotometry, all under controlled hydrodynamical conditions. Our methodology allows to investigate the influence of biophysical parameters on the colonisation of the porous medium, for example, the influence of flow rate or nutrient concentration on the temporal development of the biofilm. In conclusion, the thesis work proposes a robust and reproducible experimental methodology for the controlled growth and 3D imaging of biofilms in porous media; while providing versatility in the control of the substrate’s micro-architecture as well as on the flow and biochemical culture conditions. To our knowledge, the scientific approach followed, along with the experimental apparatus, form the most complete methodology, at this time, for the study of biofilms in porous media.

The occurrence of hot tearing during solidification is one of the major factors influencing both the quality and productivity of aluminum castings. In order to reduce the formation of hot tears, quantitative information regarding both hot tearing formation and semi-solid deformation is essential. In this study, the mechanisms of hot tearing and semi-solid deformation have been investigated via two novel techniques: x-ray micro-tomography on material deformed in the semi-solid region, and development of a three phase microstructural model based on a geometry derived from a Voronoi diagram with rounded corners and porosity. Numerical techniques were utilized to quantify both the size evolution and orientation of internal damage relative to void growth. In order to conduct the above research, a new semi-solid tensile deformation methodology was devised which uses a two thermocouple control technique to enable accurate measurement of semi-solid tensile strength and ductility. The experimental work was conducted on the aluminum – magnesium alloy AA5182 in the as-cast and hot isostatic pressing (HIP) states. The x-ray micro-tomography technique was used to observe that semi-solid deformation is accommodated by internal damage via growth of as-cast porosity and the nucleation of new damage-based voids. As the volume fraction of damage increases, the growth of voids occurs in an orientation perpendicular to the loading direction, both through expansion within the grain boundary liquid and via coalescence between voids. The damage then localizes, causing failure. The finite element semi-solid microstructural model was used to explore the effects of fraction solid, fraction porosity, and grain size on semi-solid constitutive behaviour. The simulations revealed that increased grain size and fraction porosity lead to a reduction in flow stress for a given fraction solid. Furthermore, local strain accumulation was linked to hot tearing, since strain localizes in the liquid very early in the deformation process. Based on the model predictions, a new constitutive relationship was developed over the range 0.75 < fs < 0.95. Together, these two techniques have provided powerful new insight, such as the critical role played by as-cast porosity, on the phenomena of hot tearing and semi-solid deformation in aluminum alloys. / Applied Science, Faculty of / Materials Engineering, Department of / Graduate

Understanding the physics of water evaporation from saline porous media is important in many processes such as soil salinity, terrestrial ecosystem functioning, vegetation and crop production, biological activities in vadose zone, and CO2 sequestration. Precipitation of salt is one of the possible outcomes of the evaporation process from saline porous media which may either enhance or interrupt the desired process depending on the localization and pattern of the precipitated salt. In the present study X-ray micro tomography was used to study the 3D dynamics and patterns of salt deposition in drying porous media under different boundary conditions and the effects of salt concentration, particle size distribution and shape of grains on the precipitation patterns and dynamics at pore-scale have been investigated. Evaporation process from porous media involves preferential invasion of large pores on the surface while the fine pores remain saturated serving as the evaporation sites to supply the evaporative demand. This results in increasing salt concentration in fine pores during evaporation. Precipitation starts when salt concentration exceeds the solubility limit in the preferential evaporation sites. At the early stages, the precipitation rate increases with time until all evaporation sites at the surface reach the solubility limit and turn into the precipitation sites. This is followed by a constant rate of precipitation proportional to the evaporation rate. We show that the formation of salt crust at the surface does not immediately interrupt the evaporation process due to the porous nature of the precipitated salt investigated using the scanning electron microscopy. Also, our results confirmed the formation of discrete efflorescence at the surface of porous media due to the presence of pores with different sizes. Distribution of these fine pores on the surface directly influences the patterns of salt precipitation and thickness of the salt crust such that in the media with more fine pores, precipitated salt forms a thinner crust as the solute transferred to the surface is distributed among more evaporation sites. In contrast, in the media with fewer evaporation sites at the surface the salt crust will be more discrete but thicker. A simple equation is also proposed to estimate the evolution if the thickness of the salt crust on the surface of porous media. Our results provide new insights regarding the physics of salt precipitation and its complex dynamics in porous media during evaporation.

No / Results of a study of the influence of impeller speed on the strength, structure and morphology of granules produced in a type of high shear mixer granulators are reported. Calcium carbonate particles (Durcal 65) have been granulated in a Cyclomix with a capacity of 5 L. An aqueous solution of polyethylene glycol was used as the binder. The granules produced have been dried and their structure visualized using X-ray micro-tomography equipment, Nanotom, with a resolution of less than 1 μm. It is shown that the operation of the granulator at high impeller tip speeds produces granules with a higher strength and lower porosity than those produced at medium and low impeller speeds. Two different granule micro-structures and morphologies are produced at high and low impeller speeds. Structure descriptors such as phase volume fraction (as representative of porosity), chord length distribution and auto-correlation function (as indices of homogeneity of structure) are used to quantify the internal structure of granules in 3D, which in turn affects the granule strength.

No / A novel method for manufacturing granules with a large particle at their core, referred to as seeded granules, is presented. As an example, calcium carbonate powders (Durcal) of different grades are used as primary particles and polyethylene glycol (PEG) as liquid binder in high shear granulators of different scales (Cyclomix, manufactured by Hosokawa Micron B.V., The Netherlands). The conditions giving rise to seeded granulations are specified in the form of an operational regime map. It is found that the seeded structure is strongly dependent on the impeller speed and the primary particles size distribution. It is shown that a Stokes number of around 0.1 represents the optimal dynamic conditions in the given example for producing seeded granules, regardless of the scale of the granulator.

Le taxon du Pléistocène inférieur Paranthropus robustus, dont l'holotype est le spécimen TM 1517, a été défini en 1938 par le paléontologue R. Broom suite à la découverte d'éléments crâniens et postcrâniens sur le site de Kromdraai, Gauteng, en Afrique du Sud. Depuis, d'autres sites sud-africains ont contribué à l'extension de son hypodigme et fourni la preuve de sa contemporanéité à l'échelle macro-régionale avec des représentants des taxons Australopithecus et Homo. L'identification des hominines étant principalement basée sur l'analyse de la variation morphologique des éléments cranio-dentaires, un enjeu majeur dans l'étude des assemblages fossiles des sites sud-africains concerne donc l'identification et l'attribution taxinomique de restes isolés et/ou fragmentaires du squelette axial et appendiculaire non associés à des éléments cranio-dentaires. Il en résulte que plusieurs aspects fonctionnels et paléobiologiques du squelette postcrânien de P. robustus restent à préciser. Au moyen de la microtomographie à rayons X, de l'imagerie virtuelle et d'analyses quantitatives en deux-trois dimensions, nous avons entrepris un projet de recherche visant à explorer, extraire et les patrons d'organisation endostructurale de spécimens fossiles communément, ou préliminairement, attribués à P. robustus. Sur une base comparative, nous visons à (i) identifier quelques caractéristiques osseuses endostructurales propres à ce taxon, qui pourraient fournir un cadre de référence pour l'attribution de spécimens fossiles isolés; (ii) déconstruire l'environnement biomécanique ayant façonné l'arrangement de l'os cortical et trabéculaire au niveau des articulations du coude, de la hanche et du genou; (iii) évaluer le degré de variation et, dans la mesure du possible, les différences liées au sexe et à l'âge. L'échantillon étudié comprend quatre huméri distaux (TM 1517g, SK 24600, SKX 10924, SKX 34805), cinq fémurs proximaux (SK 82, SK 97, SK 3121, SKW 19, SWT1/LB-2), une patella (SKX 1084), des éléments additionnels échantillonnant l'assemblage TM 1517 (l'ulna proximale TM 1517e, la phalange distale d'hallux TM 1517k) et deux ilia (TM 1605, SK 50) provenant des sites de Kromdraai et Swartkrans. [...] / The Early Pleistocene taxon Paranthropus robustus, represented by the holotype TM 1517, was established in 1938 by the paleontologist R. Broom following the discovery of craniodental and postcranial remains at the cave site of Kromdraai, in Gauteng, South Africa. Since, other Southern African sites have contributed to the extension of its hypodigm, providing evidence for its chronological overlap in the macro-region with representatives of the taxa Australopithecus and Homo. As species identification in the hominin fossil record is commonly based on the comparative assessment of craniodental anatomy and morphological variation, the rarity in the hominin-bearing South African cave assemblages of unambiguously associated craniodental and postcranial remains usually complicates the task of identifying isolated and fragmentary elements from the axial and the appendicular skeleton. Consequently, different functionally- and paleobiologically-related aspects of the P. robustus postcranial skeleton remain poorly known. By means of techniques of high resolution X-ray micro-tomography and virtual imaging coupled with two-three-dimensional quantitative analyses, in this research project we explored, extracted and assessed the patterns of endostructural organisation in some fossil specimens commonly, or tentatively, attributed to P. robustus. On comparative ground, we aim at (i) identifying some endostructural bony features characteristic of this taxon, if any, thus tentatively providing a reference framework for the attribution of isolated fossil specimens; (ii) deconstructing the biomechanical (loading) environment having shaped the cortical and cancellous bone arrangement at the elbow, the hip, and the knee joints; (iii) assessing variation and, whenever possible, sex- and age-related differences. The investigated sample consists of four distal humeri (TM 1517g, SK 24600, SKX 10924, SKX 34805), five proximal femora (SK 82, SK 97, SK 3121, SKW 19, SWT1/LB-2), a patella (SKX 1084), some additional elements from the assemblage labelled TM 1517 (the proximal ulna TM 1517e, the distal hallucial phalanx TM 1517k), and two ilia (TM 1605, SK 50) from the sites of Kromdraai and Swartkrans. [...]

Les biofilms sont des communautés microbiennes se développant sur des interfaces, en particulier solide-liquide, où les micro-organismes sont enrobés dans une matrice polymérique auto-sécrétée. Le mode de vie sous forme de biofilm est prédominant dans les milieux naturels (par e.g. la texture glissante des fonds de rivières, les dépôts visqueux des canalisations et la plaque dentaire) et confère aux micro-organismes un environnement propice à leur développement. Ceci est particulièrement vrai dans des milieux poreux qui, de part leur important ratio surface/volume, constituent des substrats favorables à la colonisation. Le cadre des biofilms en milieux poreux forme une complexité multi-physique d’ordre élevée dans laquelle interagissent des mécanismes physiques, chimiques et biologiques multi-échelles encore mal compris et très partiellement maîtrisés. La rétroaction entre l’écoulement, la distribution spatiale des microorganismes et le transport de nutriments (par diffusion et advection) en est un exemple. Le développement de biofilms en milieux poreux est au centre de multiples procédés d’ingénierie, tel que les bio-filtres, la bio-remédiation des sols, le stockage de CO2, et de problèmes médicaux comme les infections. Un verrou significatif à l’avancée des connaissances est la limitation des techniques exploratoires en métrologie et imagerie dans des milieux opaques. L’objectif principal de cette thèse est la proposition de méthodologies expérimentales reproductibles et robustes permettant l’étude de biofilms en milieux poreux. Un dispositif expérimental en conditions physiques et biologiques contrôlées est proposé. De plus, un protocole d’imagerie 3D basé sur la micro-tomographie à rayons X (MT RX) associé à l’utilisation d’un nouvel agent de contraste (sulfate de baryum et gel d’agarose), est validé afin de quantifier la distribution spatiale du biofilm. Dans un premier temps, la méthodologie MT RX est comparée à une des méthodes les plus utilisées pour la visualisation de biofilms : la microscopie photonique par fluorescence, ici biphotonique (MBP). Cette comparaison est réalisée pour des biofilms de Pseudomonas Aeruginosa développés dans des capillaires transparents en verre, ce qui facilite l’application des deux modalités. Dans un second temps, une étude des incertitudes liées à l’imagerie est réalisée à travers l’évaluation de différentes métriques (volume, surfaces 3D, épaisseurs) pour un fantôme d’imagerie et trois algorithmes de segmentation différents. Les analyses quantitatives montrent que le protocole de MT RX permet une visualisation du biofilm avec une incertitude d’environ 17%, ce qui est comparable à la MBP (14%). La reproductibilité et la robustesse de la méthodologie MT RX est démontrée. La troisième étape du travail de recherche permet d’aboutir au développement d’un bioréacteur innovant élaboré par fabrication additive et contrôlé par un système micro-fluidique de haute précision. Le dispositif expérimental que nous avons conçu permet de suivre en temps réel l’évolution des propriétés de transport (perméabilité effective), les concentrations en O2 et le détachement de biofilm par spectrophotométrie ; ceci pour des conditions hydrodynamiques contrôlées. Notre méthodologie permet d’étudier l’influence de paramètres biophysiques sur la colonisation du milieu poreux, par exemple l’influence du débit ou de la concentration de nutriments sur le développement temporel du biofilm. En conclusion, ce travail de thèse propose une méthodologie expérimentale reproductible et robuste pour la croissance contrôlée et l’imagerie 3D de biofilms en milieux poreux en apportant la versatilité du contrôle de la micro-architecture du milieu, de l’écoulement et des conditions biochimiques de culture. A notre connaissance, l’approche scientifique suivie et les dispositifs expérimentaux associés constitue la méthodologie la plus complète à ce jour, pour l’étude de biofilms en milieu poreux. / Biofilms are microbial communities developing at the interface between two phases, usually solidliquid, where the micro-organisms are nested in a self-secreted polymer matrix. The biofilm mode of growth is predominant in nature (for e.g. the slimy matter forming on rocks at river bottoms, the viscous deposit in water pipes or even dental plaque) and confers a suitable environment for the development of the micro-organisms. This is particularly the case for porous media which provide favourable substrates given their significant surface to volume ratio. The multi-physical framework of biofilms in porous media is highly complex where the mechanical, chemical and biological aspects interacting at different scales are poorly understood and very partially controlled. An example is the feedback mechanism between flow, spatial distribution of the micro-organisms and the transport of nutrient (by diffusion and advection). Biofilms developing in porous media are a key process of many engineering applications, for example biofilters, soil bio-remediation, CO2 storage and medical issues like infections. Progress in this domain is substantially hindered by the limitations of experimental techniques in metrology and imaging in opaques structures. The main objective of this thesis is to propose robust and reproducible experimental methodologies for the investigation of biofilms in porous media. An experimental workbench under controlled physical and biological conditions is proposed along with a validated 3D imaging protocol based on X-ray micro-tomography (XR MT) using a novel contrast agent (barium sulfate and agarose gel) to quantify the spatial distribution of the biofilm. At first, the XR MT-based methodology is compared to a commonly used techniques for biofilm observation: one or multiple photon excitation fluorescence microscopy, here two-photon laser scanning microscopy (TPLSM). This comparison is performed on Pseudomonas Aeruginosa biofilms grown in transparent glass capillaries which allows for the use of both imaging modalities. Then, the study of uncertainty associated to different metrics namely volume, 3D surface area and thickness, is achieved via an imaging phantom and three different segmentation algorithms. The quantitative analysis show that the protocol enables a visualisation of the biofilm with an uncertainty of approximately 17% which is comparable to TPLSM (14%). The reproducibility and robustness of the XR MT-based methodology is demonstrated. The last step of this work is the achievement of a novel bioreactor elaborated by additive manufacturing and controlled by a high-performance micro-fluidic system. The experimental workbench that we have designed enables to monitor in real-time the evolution of transport properties (effective permeability), O2 concentrations and biofilm detachment by spectrophotometry, all under controlled hydrodynamical conditions. Our methodology allows to investigate the influence of biophysical parameters on the colonisation of the porous medium, for example, the influence of flow rate or nutrient concentration on the temporal development of the biofilm. In conclusion, the thesis work proposes a robust and reproducible experimental methodology for the controlled growth and 3D imaging of biofilms in porous media; while providing versatility in the control of the substrate’s micro-architecture as well as on the flow and biochemical culture conditions. To our knowledge, the scientific approach followed, along with the experimental apparatus, form the most complete methodology, at this time, for the study of biofilms in porous media.

La technologie Lithium-air développée par EDF utilise une électrode à air qui fonctionne avec un électrolyte aqueux ce qui empêche l’utilisation de lithium métal non protégé comme électrode négative. Une membrane céramique (LATP:Li1+xAlxTi2-x(PO4)3) conductrice d’ion Li+ est utilisée pour séparer le milieu aqueux de l’électrode négative. Cependant, cette céramique n'est pas stable au contact du lithium, il est donc nécessaire d'intercaler entre le lithium et la céramique un matériau conducteur des ions Li+. Celui-ci devant être stable au contact du lithium et empêcher ou fortement limiter la croissance dendritique. Ainsi, ce projet s'est intéressé à l'étude d'électrolytes copolymères à blocs (BCE).Tout d'abord, l'étude des propriétés physico-chimiques spécifiques de ces BCEs en cellule lithium-lithium symétrique a été réalisée notamment les propriétés de transport (conductivités, nombre de transport), et la résistance à la croissance dendritique du lithium. Puis dans un second temps, l'étude des composites BCE-céramique a été mise en place. Nous nous sommes en particulier focalisés sur l'analyse du transfert ionique polymère-céramique.Plusieurs techniques de caractérisation ont été utilisées telles que la spectroscopie d'impédance électrochimique (transport et interface), le SAXS (morphologies des BCEs), la micro-tomographie par rayons X (morphologies des interfaces et des dendrites).Pour des électrolytes possédant un nombre de transport unitaire (single-ion), nous avons obtenus des résultats remarquables concernant la limitation à la croissance dendritique. La micro-tomographie des rayons X a permis de montrer que le mécanisme de croissance hétérogène dans le cas des single-ion est très différent de celui des BCEs neutres (t+ < 0.2). / The lithium-air (Li-air) technology developed by EDF uses an air electrode which works with an aqueous electrolyte, which prevents the use of unprotected lithium metal electrode as a negative electrode. A Li+ ionic conductor glass ceramic (LATP:Li1+xAlxTi2-x(PO4)3) has been used to separate the aqueous electrolyte compartment from the negative electrode. However, this glass-ceramic is not stable in contact with lithium, it is thus necessary to add between the lithium and the ceramic a buffer layer. In another hand, this protection should ideally resist to lithium dendritic growth. Thus, this project has been focused on the study of block copolymer electrolytes (BCE).In a first part, the study of the physical and chemical properties of these BCEs in lithium symmetric cells has been realized especially transport properties (ionic conductivities, transference number), and resistance to dendritic growth. Then, in a second part, the composites BCE-ceramic have been studied.Several characterization techniques have been employed and especially the electrochemical impedance spectroscopy (for the transport and the interface properties), the small angle X-ray scattering (for the BCE morphologies) and the hard X-ray micro-tomography (for the interfaces and the dendrites morphologies). For single-ion BCE, we have obtained interesting results concerning the mitigation of the dendritic growth. The hard X-ray micro-tomography has permitted to show that the mechanism involved in the heterogeneous lithium growth in the case of the single-ion is very different from the one involved for the neutral BCEs (t+ < 0.2).