Numerous cases of premature concrete deterioration due to alkali-silica reaction and/or delayed ettringite formation have developed within highway infrastructure in the state of Texas over the past two decades. Although experimental research and in-situ load testing on an international scale has indicated that moderate levels of deterioration are unlikely to pose a threat to structural safety, the discovery of reinforcing bar fracture in Japan due to ASR-related expansion has called into question the integrity of heavily damaged structures. A two-part experimental program was conducted at The University of Texas at Austin relating to ASR/DEF-induced reinforcing bar fracture. Work conducted under TxDOT Project 0-6491 included the fabrication and monitoring of four concrete specimens. Methods were employed to simulate a fracture of the transverse reinforcement within the time frame of the study and the applicability of various NDT monitoring techniques to detect bar fracture was evaluated. Furthermore, a number of reinforcing bar samples were tested and analyzed to investigate (1) the development of reinforcing bar cracking due to the bending operation and (2) the progression of cracks after application of an expansive opening force on bars with 90° bends. Research findings and conclusions form a preliminary assessment on the potential for reinforcing bar fracture within affected infrastructure in Texas. / text

Alkali-silica reaction (ASR) and delayed ettringite formation (DEF) are expansive reactions that can lead to the premature deterioration of concrete structures. Both have been implicated in the deterioration of numerous structures around the world, including many transportation structures in Texas. As a result of considerable research advances, ASR and DEF are now avoidable in new construction, but evaluating and managing the existing stock of structures damaged by these mechanisms remains a challenge. While the published guidance for evaluating structures is very effective at diagnosing the presence of ASR and DEF, there remain significant weaknesses with respect to the evaluation of structural safety and serviceability and nondestructive testing (NDT) is a minor component of the evaluation process. The research described in this dissertation involved a wide range of tests on plain and reinforced concrete at multiple scales. This included small cylinders and prisms, larger plain and reinforced concrete specimens in outdoor exposure, full-scale reinforced concrete beams, and core samples from the outdoor exposure specimens and full-scale reinforced concrete beams. Nondestructive test methods were applied at all scales, and the full-scale beams were also tested in four-point flexure to determine the effects of ASR and DEF on flexural strength and serviceability. Severe expansions from ASR and DEF did not reduce the strength of the full-scale beams or result in excessive deflections under live loads, despite significant decreases in the compressive strength and elastic modulus measured from core samples. Most NDT methods were found to be effective at low expansions but had difficulty correlating to larger expansions. Two promising NDT methods have been identified for future research and development, and guidance regarding existing test methods is offered. / text

The Accelerated Mortar Bar test (AMBT) is rapid, reproducible, and perhaps the most widely used technique for examining the potential alkali-silica reactivity of aggregates. Unfortunately, this test is often unreliable as it may identify non-reactive aggregate as reactive and vice versa. With the aim of improving the accuracy of AMBT, two modifications to the current procedure were evaluated: 1) the maturity of mortar bars prior to alkali hydroxide exposure and 2) reduction of the storage temperature. The original and modified versions were performed on six aggregates with alkali-silica reactive (ASR) components, and their expansions and ASR classifications were compared. Results show that increasing the maturity had no significant impact on expansions. However, modifying the storage temperature to 60˚C and extending the period of testing to 28 days can be very effective in terms of more reliably identifying the existing falsely identified aggregates.

The Accelerated Mortar Bar test (AMBT) is rapid, reproducible, and perhaps the most widely used technique for examining the potential alkali-silica reactivity of aggregates. Unfortunately, this test is often unreliable as it may identify non-reactive aggregate as reactive and vice versa. With the aim of improving the accuracy of AMBT, two modifications to the current procedure were evaluated: 1) the maturity of mortar bars prior to alkali hydroxide exposure and 2) reduction of the storage temperature. The original and modified versions were performed on six aggregates with alkali-silica reactive (ASR) components, and their expansions and ASR classifications were compared. Results show that increasing the maturity had no significant impact on expansions. However, modifying the storage temperature to 60˚C and extending the period of testing to 28 days can be very effective in terms of more reliably identifying the existing falsely identified aggregates.

Les principaux objectifs de cette thèse étaient d'évaluer la formulation et la durabilité des géopolymères à base de métakaolin utilisés comme liants dans des matériaux de construction. Les géopolymères sont des matériaux à activation alcaline faisant l'objet d'études de plus en plus nombreuses de la communauté internationale car ils représentent une alternative aux ciments Portland traditionnels. La première partie de cette étude a donc été dédiée à la formulation de ces matériaux réalisés exclusivement à partir de métakaolin flash et de silicate de sodium et a permis de mettre en évidence des performances comparables à un CEM I 52.5. Une caractérisation physico-chimique ainsi qu'une étude du réseau poreux a souligné les différences entre ces deux matériaux et a permis l'élaboration d'une base de donnée sur les caractéristiques du matériau. La réalisation de béton, allant jusqu'à la fabrication en usine de préfabrication, a montré la capacité des géopolymères à remplacer totalement les liants hydrauliques connus, en terme de mise en œuvre et de performances mécaniques. Les questions de durabilité liées au fort taux d'alcalins dans cette matrice ont été traitées par des études sur la réaction alcali-silice et sur la carbonatation. Les résultats obtenus ont permis de conclure que la réaction alcali-silice ne serait pas préjudiciable dans une matrice de métakaolin activé par du silicate de sodium, et que la réaction très rapide des alcalins de la solution interstitielle des pâtes de géopolymère avec le CO2 atmosphérique ne conduirait pas à une chute de pH significative, préjudiciable dans les matrices cimentaires, mais faciliterait l'apparition d'efflorescences. / The main objectives of this thesis were to assess the formulation and durability of metakaolin-based geopolymers as a binder for civil engineering materials. Geopolymers are alkali-activated materials; they are increasingly studied by the international community as they represent an alternative to traditional Portland cement. The first part of this study has been dedicated to the formulation of these materials, exclusively made from flash metakaolin and sodium silicate, which has shown performances comparable to a CEM I 52.5. A physicochemical characterization and a study of the porous network have highlighted differences between these two materials and allowed developing a database on the characteristics of the material. The achievement of concrete, up to precast plant, showed their ability to completely substitute known hydraulic binders, in terms of workability and compressive strength. Durability issues related to the high alkali content in this matrix were assessed by studies on alkali-silica reaction and carbonation. The results obtained have concluded that the alkali-silica reaction would not be detrimental in a matrix of metakaolin activated by sodium silicate, and that the very rapid reaction of the alkalis in the geopolymer pastes pore solution with atmospheric CO2 do not lead to a significant drop of the concrete pH, which could be detrimental in cement matrix, but could lead to the appearance of efflorescence on the surfaces of geopolymer.

Over the last decades, researchers have proposed a number of tools for the condition assessment of concrete infrastructure affected by alkali-silica reaction (ASR). Amongst those, increasing attention has been given to the Stiffness Damage Test (SDT), Damage Rating Index (DRI), and Residual Expansion (RE) laboratory test procedures that aim to determine the cause and extent (i.e., diagnosis) of damage along with the potential of further deterioration (i.e., prognosis) of affected concrete. Yet, most of the data gathered so far while using the aforementioned tools has been obtained on laboratory test specimens presenting distinct conditions from affected structural members in the field, especially regarding restraint effects. This work aims to understand the impact of restraint on ASR-induced expansion and damage. Thirty-two 450 mm by 450 mm by 675 mm concrete blocks with various reinforcement configurations (i.e., unreinforced, 1D and 2D reinforcement) and incorporating highly reactive coarse and fine aggregates (i.e., Springhill coarse and Texas sand) were manufactured and stored in conditions enabling ASR-induced development (i.e., 38°C and 100 R.H). Two expansion levels were selected for analysis (i.e., 0.08% and 0.15%); once reached, cores were extracted from three different directions (i.e., longitudinal, transversal and vertical) of all blocks and mechanical (i.e., SDT and compressive strength), microscopic (i.e., DRI, scanning electron microscope, etc.) and expansion (i.e., RE) test procedures were conducted on the concrete cores. Results suggest that the presence of restraint influences the induced expansion, resulting in an anisotropic response of the specimens. Furthermore, similar to the expansion behavior, an anisotropic distribution of induced damage and mechanical properties reduction are observed for the restrained concrete blocks in which the restraint configuration seems to significantly affect ASR-induced damage development and features. This led to the observation of a higher number of damage features, ASR development and mechanical properties reduction in cores obtained from unrestrained directions. Yet, some anticipated results from the current research will be studied in detail in the near future where the reliability of the existing techniques (i.e., residual expansion and soluble alkalis) for appraising ASR potential for further induced development and distress (i.e., prognosis) in affected concrete presenting distinct restraint scenarios will be evaluated.

Pressure is mounting in the concrete industry to adopt eco-efficient methods to reduce CO₂ emissions. Portland cement (PC), an essential concrete ingredient, is responsible for over two-thirds of the embodied energy of the concrete, generating about 8% of global greenhouse gas emissions. Extraction and transportation of aggregates and raw materials that comprise concrete mixes are also directly linked to their embodied energy; thus, recycled concrete aggregates (RCA) have been proposed as a promising alternative to increase sustainability in new construction. In this context, many studies have been conducted over the past decades on the properties of RCA concrete. Recent studies have shown that suitable fresh (i.e., flowability) and short-term hardened (i.e., compressive strength) properties might be achieved when the unique microstructural features of RCA are accounted for in the mix-design process of the recycled concrete. However, manufacturing RCA from construction demolition waste (CDW) or returned concrete (RC) presents its unique challenges. Amongst others, the variation in the source of RCA and the presence of damage due to several deterioration mechanisms causes major concern. Due to the presence of reactive aggregates in many quarries in Canada, alkali-silica reaction (ASR) is one of the most common deterioration mechanisms. The durability and long-term performance of RCA concrete are not fully understood and should be further investigated, especially in regards to a) the potential of further (secondary) deterioration of recycled concrete bearing coarse and fine alkali-silica reactive aggregates b) the impact of the severity of the initial reaction on mechanical properties and kinetics of expansion in recycled concrete and c) the impact of using sound and alkali-silica reaction (ASR) affected RCA on the chloride diffusivity (and thus corrosion initiation) of concrete. This work aims to appraise the durability performance of RCA concrete made of 100% coarse RCA, particularly two families of RCA selected (i.e., returned concrete RCA, demolished concrete RCA) to represent waste currently being generated. Furthermore, two types of reactive aggregates are selected to investigate the impact of the source of the reaction (i.e. reactive coarse aggregate as original virgin aggregate - OVA and reactive sand within the residual mortar - RM) within the RCA. ASR is the distress mechanism used to introduce damage to the manufactured RCA. A new mix design technique was used to produce recycled concrete mixtures to increase eco-efficiency, improve fresh-state properties, and reduce cement use in RCA concrete. In conclusion, the initial reaction's location and severity significantly impact the compressive strength, SDT parameters, chloride diffusion rate, and shear strength of concrete specimens. Specifically, the location of the initial reaction can influence the distribution and extension of damage within the various parts of recycled concrete, while the severity of the initial reaction can affect the overall integrity of the aggregates as well as the availability of silica and alkalis for secondary reaction. These results demonstrate the importance of assessing the severity of the initial reaction and its source in order to ensure the durability and long-term performance of recycled concrete made with reactive RCA.

Cette thèse apporte une nouvelle contribution à la caractérisation non destructive des matériaux en béton endommagés par la réaction alcalis-silice (RAS). À cette fin, des techniques et outils de caractérisation non linéaire ont été mises au point. Un banc de test de résonance non linéaire a été développé. Des améliorations ont été apportées au niveau de la chaine d'excitation et au niveau du traitement du signal afin d'optimiser la sensibilité du banc de test. Les essais non linéaires ont été effectues sur sept échantillons de béton endommagés par la RAS, trois échantillons de béton endommagés thermiquement, deux échantillons de béton endommagés mécaniquement et trois échantillons de béton sains. La non-linéarité comportementale des matériaux étant souvent attribuée au comportement hystérétique des micro-défauts contenus dans ces derniers, il a été montré dans un premier temps, que le béton endommagé par la RAS présente un comportement hystérétique. Cette étude a été faite à partir des essais de l'acousto-élastique. Le banc de test de résonance non linéaire a été ensuite utilisé pour la caractérisation des bétons sains et endommagés par la RAS. II a été montré que la technique non linéaire, en plus de permettre une caractérisation sans avoir l'historique de l'état du matériau, permet également de détecter de façon précoce l'endommagement du matériau réactif. L'influence de la teneur en eau sur les paramètres non linéaires a également été étudiée. II a été montré que les valeurs mesurées sur des échantillons de béton conservés dans des conditions de forte teneur en eau sont plus faibles. Dans l'objectif de trouver une particularité à l'endommagement causé par la RAS, la nature visqueuse du gel produit par la RAS a été utilisée. Une démarche, qui s'inspire des essais de fluage en statique réalisés sur des matériaux, a été utilisée pour répondre à cette question de signature de la RAS, tout en appliquant la technique de résonance non linéaire. Le modèle ressort-amortissement de Maxwell a été utilise pour l'interpretation des résultats. Ainsi, le temps de réponse au fluage a été analysé sur des échantillons endommagés par la RAS. II en ressort que le gel issu de la RAS rallonge le temps de réponse au fluage. Enfin, les limites de la technique de résonance non linéaire pour une application in situ ont été expliquées et une nouvelle technique non linéaire estimée applicable sur site a été initiée. Cette technique consiste à utiliser une source externe telle une masse pour provoquer la non-linéarité dans le matériau, pendant qu'une onde ultrasonore sonde le milieu.||The aim of this thesis is to contribute to the non-destructive characterization of concrete materials damaged by alkali-silica reaction (ASR). For this purpose, some nonlinear characterization techniques have been developed, as well as a nonlinear resonance test device. In order to optimize the sensitivity of the test device, the excitation module and signal processing have been improved. The nonlinear tests were conducted on seven samples of concrete damaged by ASR, three samples of concrete damaged by heat, three concrete samples damaged mechanically and three sound concrete samples. Since, nonlinear behaviour of the material is often attribute to its micro-defects hysteretic behaviour, it was shown at first that concrete damaged by ASR exhibits an hysteresis behaviour. To conduct this study, an acoustoelastic test was set, and then nonlinear resonance test device was used for characterizing sound concrete and concrete damaged by ASR. It was shown that the nonlinear technique can be used for characterizing the material without knowing its initial state, and also for detecting early damage in the reactive material. Studies were also carried out on the effect of moisture regarding the nonlinear parameters; they allowed understanding the low values of nonlinear parameters measured on concrete samples that were kept in high moisture conditions. In order to find a specific characteristic of damage caused by ASR, the viscosity of ASR gel was used. An approach, based on static creep analysis, performed on the material, while applying the nonlinear resonance technique. The spring-damping model of Maxwell was used for the interpretation of the results. Then, the creep time was analysed on samples damaged by ASR. It appears that the ASR gel increases the creep time. Finally, the limitations of the nonlinear resonance technique for in situ application have been explained and a new applicable nonlinear technique was initiated. This technique use an external source such as a mass for making non-linearity behaviour in the material, while an ultrasound wave is investigating the medium.

Premature concrete deterioration due to alkali-silica reaction (ASR) and delayed ettringite formation (DEF) is a significant problem all over the world. In cases where these mechanisms were not initially prevented, mitigation is critical to halt expansion and cracking. The main objectives of the research presented herein were to study the effect of ambient relative humidity (RH) on rates of concrete expansion, to determine RH thresholds below which expansion due to ASR and/or DEF may be suppressed, and to evaluate coatings intended to lower the internal RH of concrete and thus minimize future potential for damage. Results from testing showed that the RH threshold for ASR was below 82%, the RH threshold for DEF was below 92%, and the RH threshold for combined ASR and DEF could be about 83% for the materials tested. Furthermore, it was shown that some coatings are effective in reducing ASR- and DEF-related expansion by lowering the internal RH of concrete. / text

A reação álcali-silica (RAS) ocorre entre certas formas de sílica, estruturalmente distorcidas ou amorfas, e soluções de hidróxido alcalino, como KOH e NaOH. O produto da RAS é um gel de silicato e álcalis, susceptível de expansão pela absorção de água. Quando a RAS ocorre nos agregados minerais utilizados no concreto, o processo de reação e expansão do gel compromete a resistência mecânica da estrutura. Neste trabalho, foram estudados os efeitos sobre o gel de dois processos propostos respectivamente para mitigar a expansão e prevenir a ocorrência da RAS: o tratamento do gel com LiNO3 e a aplicação de metiltrimetoxisilano (MTMS, Si(OCH3)3CH3). Também foi analisada a reatividade de minerais utilizados como agregados (basalto, granito e quartzito), simulando a RAS em condições de laboratório. Utilizando técnicas de ressonância Magnética Nuclear (RMN) de 29Si, 7Li, 23Na, 13C e 1H, foi analisada a estrutura do gel, dos minerais e dos produtos resultantes dos tratamentos e de ataques com soluções alcalinas. Os resultados mostram que a estrutura de silicatos no gel é lamelar formada principalmente por silicatos do tipo Q3 e a aplicação de soluções de LiNO3 provoca uma transformação para um silicato de tipo linear. Esta alteração, eliminado os espaços interlamelares capazes de absorver água e causar expansão coletiva da estrutura, explica o efeito observado de redução da expansão pelos tratamentos com Li. Por outro lado, após exposição ao MTMS não foi detectada interação dos silicatos pertencentes ao gel com os grupos SiCH3, indicando autocondensaçao dos silanos. Com relação ao ataque dos minerais reativos, foram detectadas mudanças na distribuição de espécie de silicatos Qn nas três rochas. No basalto e no granito existe um aumento da fração de espécies Q1 e Q4 com relação ao mineral original. No quartzito as diferenças são maiores em magnitude e dependem dos parâmetros do ataque: temperatura e tempo de ataque. O aumento da temperatura dissolve os silicatos amorfos de conectividade baixa e média (Q0, Q1 e Q2) e produz um silicato altamente conexo formado por espécies Q3 e Q4. O aumento do tempo de ataque à temperatura ambiente não produz transformações apreciáveis na parte amorfa, mas sim dissolução de silicatos Q4 pertencentes a grãos de quartzo de maior tamanho. / The alkali-silica reaction (ASR) occurs between structurally distorted or disordered silica and aqueous solutions of alkaline hydroxides, as KOH or NaOH. The product of the ASR is an alkali-silicate gel, which may expand upon water absorption. When the ASR occurs in mineral aggregate used in concrete, the process of reaction and expansion cause the decrease in the mechanical resistance of the structure. In this work, a structural study was carried out to analyze the effect on the gel of two processes proposed respectively to mitigate the expansion and prevent the ASR: the treatment with LiNO3 and the application of methyltrimethoxysilane (MTSM, Si(OCH3)3CH3). Also, the reactivity of three minerals (basalt, granite and quartzite) commonly used as aggregates was analyzed, simulating the ASR in laboratory conditions. Nuclear Magnetic Resonance (NMR) techniques of 29Si, 7Li, 23Na, 13C e 1H in the solid state were applied to analyze the structure of the gel, the minerals and the products resulting from treatments and the attack with alkaline solutions (KOH). The results show that the silicate network in the gel is a lamellar structure, composed mainly by Q3 silicates, which is transformed into a linear structure upon the treatment with LiNO3 solutions. This modification, eliminating the inter-lamellar spaces capable to host water and cause the collective expansion of the structure, explain the reduction in the expansion observed in mortar or concrete structures treated with Li. On the other hand, after exposing gel samples to MTMS aqueous solutions, no interaction of the silicate groups in the gel with SiCH3 groups were detected, indicating auto-condensation of silane in these samples. With respect to the attack of the reactive minerals, some changes were detected in the distribution of Qn silicate species in the three rocks. In attacked basalt and granite there is an increase in the fraction of Q1 and Q4with respect to the original minerals. In attacked quartzite the differences are mores strong and depend on the reaction parameters: temperature and time of attack. The increment in temperature dissolve the amorphous silicates of low and medium connectivity (Q0, Q1 and Q2) resulting in a highly connected silicate with Q3 and Q4. Conversely, no appreciable transformation in the amorphous silicates were observed during longer attack times at room temperature, but the dissolution of bigger silica particles with well defined Q4 species was observed.